CN202853449U - Finned tube heat exchanger - Google Patents
Finned tube heat exchanger Download PDFInfo
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- CN202853449U CN202853449U CN2012205219539U CN201220521953U CN202853449U CN 202853449 U CN202853449 U CN 202853449U CN 2012205219539 U CN2012205219539 U CN 2012205219539U CN 201220521953 U CN201220521953 U CN 201220521953U CN 202853449 U CN202853449 U CN 202853449U
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- tube heat
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F1/00—Tubular elements; Assemblies of tubular elements
- F28F1/10—Tubular elements and assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with projections, with recesses
- F28F1/12—Tubular elements and assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with projections, with recesses the means being only outside the tubular element
- F28F1/24—Tubular elements and assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with projections, with recesses the means being only outside the tubular element and extending transversely
- F28F1/32—Tubular elements and assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with projections, with recesses the means being only outside the tubular element and extending transversely the means having portions engaging further tubular elements
- F28F1/325—Fins with openings
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F17/00—Removing ice or water from heat-exchange apparatus
- F28F17/005—Means for draining condensates from heat exchangers, e.g. from evaporators
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F2265/00—Safety or protection arrangements; Arrangements for preventing malfunction
- F28F2265/06—Safety or protection arrangements; Arrangements for preventing malfunction by using means for draining heat exchange media from heat exchangers
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F2265/00—Safety or protection arrangements; Arrangements for preventing malfunction
- F28F2265/22—Safety or protection arrangements; Arrangements for preventing malfunction for draining
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- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
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- Heat-Exchange Devices With Radiators And Conduit Assemblies (AREA)
Abstract
本实用新型提供一种翅片管热交换器。翅片管热交换器(100)具备:形成有山部(34)和谷部(36)且具有贯通孔(37h)的翅片(31);通过贯通孔(37h)的传热管(21)。翅片(31)在贯通孔(37h)的周围具有从贯通孔(37h)侧朝向山部(34)侧隆起的周围倾斜部(39)。周围倾斜部(39)具有狭缝(23)。狭缝(23)例如是从贯通孔(37h)侧朝向山部(34)侧延伸的狭缝。
The utility model provides a fin tube heat exchanger. The finned tube heat exchanger (100) includes: fins (31) formed with peaks (34) and valleys (36) and having through holes (37h); heat transfer tubes (21) passing through the through holes (37h) ). The fin (31) has a peripheral inclined portion (39) protruding from the side of the through hole (37h) toward the side of the mountain portion (34) around the through hole (37h). The peripheral slope (39) has a slit (23). The slit (23) is, for example, a slit extending from the side of the through hole (37h) toward the side of the mountain portion (34).
Description
技术领域 technical field
本实用新型涉及翅片管热交换器。The utility model relates to a fin tube heat exchanger.
背景技术 Background technique
翅片管热交换器由隔开规定间隔排列的多个翅片和贯通多个翅片的传热管构成。空气在翅片与翅片之间流动而与传热管中的流体进行热交换。The finned tube heat exchanger is composed of a plurality of fins arranged at predetermined intervals and a heat transfer tube passing through the plurality of fins. The air flows between the fins to exchange heat with the fluid in the heat transfer tubes.
图15是在以往的翅片管热交换器中使用的翅片的俯视图。翅片1以在气流方向上交替出现山部4和谷部6的方式成形。这种翅片通常被称为“波状翅片(corrugated fin)”。根据波状翅片,不仅能得到增加传热面积的效果,而且由于使气流3蜿蜒前进而能得到减薄温度边界层的效果。Fig. 15 is a plan view of a fin used in a conventional fin-tube heat exchanger. The fin 1 is shaped such that
作为与翅片管热交换器共通的1个技术课题,有与排水性能相关的课题。当水(冷凝水)附着于翅片的表面时,会妨碍有效的热交换,因此希望从翅片的表面迅速地将水排除。例如,在专利文献1中记载了一种具有排水狭缝的翅片。专利文献1记载的翅片如图16所示。在翅片11设有从传热管7的下方的排放滞留区域朝向斜下延伸的排水狭缝8。As one technical problem common to finned tube heat exchangers, there is a problem related to drainage performance. When water (condensed water) adheres to the surface of the fins, effective heat exchange is hindered, so it is desirable to quickly remove the water from the surfaces of the fins. For example, Patent Document 1 describes a fin having drainage slits. The fin described in Patent Document 1 is shown in FIG. 16 . The fins 11 are provided with drain slits 8 extending obliquely downward from the drain stagnation area below the heat transfer tubes 7 .
专利文献1:日本实开昭64-22186号公报Patent Document 1: Japanese Publication No. 64-22186
专利文献1记载的技术假定为未弯曲的翅片(所谓平坦翅片),其应用范围并不广。因此,希望一种能够适用于波状翅片的技术。The technique described in Patent Document 1 assumes unbent fins (so-called flat fins), and its application range is not wide. Therefore, a technique applicable to corrugated fins is desired.
实用新型内容 Utility model content
本实用新型的目的在于改善使用了波状翅片的翅片管热交换器的排水性能。The purpose of the utility model is to improve the drainage performance of a finned tube heat exchanger using corrugated fins.
即,本实用新型提供一种翅片管热交换器,具备:That is, the utility model provides a finned tube heat exchanger, which has:
形成有山部和谷部且具有贯通孔的翅片;Fins formed with hills and valleys and having through holes;
通过所述贯通孔的传热管,the heat transfer tube passing through the through hole,
所述翅片在所述贯通孔的周围具有从所述贯通孔侧朝向所述山部侧隆起的周围倾斜部,The fin has a peripheral inclined portion raised from the side of the through hole toward the side of the mountain portion around the through hole,
所述周围倾斜部具有狭缝。The peripheral slope has a slit.
附图说明 Description of drawings
图1是本实用新型的第一实施方式的翅片管热交换器的立体图。Fig. 1 is a perspective view of a finned tube heat exchanger according to a first embodiment of the present invention.
图2A是在图1的翅片管热交换器中使用的翅片的俯视图。FIG. 2A is a top view of a fin used in the finned tube heat exchanger of FIG. 1 .
图2B是图2A所示的翅片的沿着IIB-IIB线的剖视图。Fig. 2B is a cross-sectional view of the fin shown in Fig. 2A along line IIB-IIB.
图2C是图2A所示的翅片的沿着IIC-IIC线的剖视图。FIG. 2C is a cross-sectional view of the fin shown in FIG. 2A along line IIC-IIC.
图2D是图2A所示的翅片的沿着IID-IID线的剖视图。Fig. 2D is a cross-sectional view of the fin shown in Fig. 2A along line IID-IID.
图3是变形例1的翅片的俯视图。FIG. 3 is a plan view of a fin of Modification 1. FIG.
图4A是变形例2的翅片的俯视图。FIG. 4A is a plan view of a fin of
图4B是图4A所示的翅片的沿着IVB-IVB线的剖视图。FIG. 4B is a cross-sectional view of the fin shown in FIG. 4A along line IVB-IVB.
图5A是表示狭缝的端部的位置的另一例的俯视图。FIG. 5A is a plan view showing another example of the positions of the ends of the slits.
图5B是表示狭缝的端部的位置的再一例的俯视图。FIG. 5B is a plan view showing still another example of the positions of the ends of the slits.
图5C是表示狭缝的端部的位置的又一例的俯视图。FIG. 5C is a plan view showing still another example of the position of the end portion of the slit.
图5D是表示狭缝的端部的位置的又再一例的俯视图。FIG. 5D is a plan view showing yet another example of the position of the end portion of the slit.
图6A是狭缝的放大剖视图。Fig. 6A is an enlarged cross-sectional view of a slit.
图6B是另一狭缝的放大剖视图。Fig. 6B is an enlarged cross-sectional view of another slit.
图7A是以往的翅片的作用说明图。Fig. 7A is an explanatory diagram of the function of a conventional fin.
图7B是第一实施方式的翅片的作用说明图。Fig. 7B is an explanatory diagram of the operation of the fins of the first embodiment.
图8A是变形例3的翅片的俯视图。FIG. 8A is a plan view of a fin according to Modification 3. FIG.
图8B是图8A所示的翅片的沿着VIIIB-VIIIB线的剖视图。FIG. 8B is a cross-sectional view of the fin shown in FIG. 8A along line VIIIB-VIIIB.
图8C是从变形例3的翅片省略了一部分的狭缝的翅片的俯视图。FIG. 8C is a plan view of a fin according to Modification 3 from which some slits are omitted.
图9A是从变形例3的翅片省略了狭缝的翅片的作用说明图。FIG. 9A is an action explanatory view of a fin in Modification 3 without slits.
图9B是变形例3的翅片的作用说明图。FIG. 9B is an explanatory diagram of the operation of the fins of Modification 3. FIG.
图10A是第二实施方式的翅片的俯视图。Fig. 10A is a plan view of a fin of a second embodiment.
图10B是图10A所示的翅片的沿着XB-XB线的剖视图。Fig. 10B is a cross-sectional view of the fin shown in Fig. 10A along line XB-XB.
图10C是图10A所示的翅片的沿着XC-XC线的剖视图。FIG. 10C is a cross-sectional view of the fin shown in FIG. 10A along line XC-XC.
图10D是图10A所示的翅片的沿着XD-XD线的剖视图。FIG. 10D is a cross-sectional view of the fin shown in FIG. 10A along line XD-XD.
图11是变形例4的翅片的俯视图。FIG. 11 is a plan view of a fin of
图12是变形例5的翅片的局部俯视图。FIG. 12 is a partial plan view of a fin according to
图13A是变形例6的翅片的俯视图。FIG. 13A is a plan view of a fin according to
图13B是图13A所示的翅片的沿着XIIIB-XIIIB线的剖视图。Fig. 13B is a cross-sectional view of the fin shown in Fig. 13A along line XIIIB-XIIIB.
图13C是图13A所示的翅片的沿着XIIIC-XIIIC线的剖视图。Fig. 13C is a cross-sectional view of the fin shown in Fig. 13A along line XIIIC-XIIIC.
图13D是图13A所示的翅片的沿着XIIID-XIIID线的剖视图。Fig. 13D is a cross-sectional view of the fin shown in Fig. 13A along line XIIID-XIIID.
图14A是变形例7的翅片的俯视图。FIG. 14A is a plan view of a fin according to Modification 7. FIG.
图14B是图14A所示的翅片的沿着XIVB-XIVB线的剖视图。Fig. 14B is a cross-sectional view of the fin shown in Fig. 14A along line XIVB-XIVB.
图14C是图14A所示的翅片的沿着XIVC-XIVC线的剖视图。Fig. 14C is a cross-sectional view of the fin shown in Fig. 14A along line XIVC-XIVC.
图14D是图14A所示的翅片的沿着XIVD-XIVD线的剖视图。Fig. 14D is a cross-sectional view of the fin shown in Fig. 14A along line XIVD-XIVD.
图15是以往的波状翅片的俯视图。Fig. 15 is a plan view of a conventional corrugated fin.
图16是专利文献1记载的翅片的俯视图。FIG. 16 is a plan view of a fin described in Patent Document 1. FIG.
具体实施方式 Detailed ways
本实用新型的第一形态提供一种翅片管热交换器,具备:The first form of the utility model provides a finned tube heat exchanger, which has:
形成有山部和谷部且具有贯通孔的翅片;Fins formed with hills and valleys and having through holes;
通过所述贯通孔的传热管,the heat transfer tube passing through the through hole,
所述翅片在所述贯通孔的周围具有从所述贯通孔侧朝向所述山部侧隆起的周围倾斜部,The fin has a peripheral inclined portion raised from the side of the through hole toward the side of the mountain portion around the through hole,
所述周围倾斜部具有狭缝。The peripheral slope has a slit.
在传热管的周围附着在翅片的表面上的水通常因自重而向下方流动。然而,附着的水的一部分有时会滞留在翅片的表面。水的滞留在波状翅片中容易发生。在波状翅片中,作为水容易滞留的部分,列举有周围倾斜部。无法越过山部的水以尽量减小表面积的形状滞留于周围倾斜部,变得稳定。Water adhering to the surface of the fins around the heat transfer tube usually flows downward due to its own weight. However, some of the adhered water may stagnate on the surface of the fin. Water stagnation easily occurs in corrugated fins. In the corrugated fin, as a portion where water tends to stagnate, a peripheral inclined portion is cited. The water that cannot go over the mountain stays on the surrounding slopes in a shape that minimizes the surface area and becomes stable.
相对于此,根据本形态,在周围倾斜部形成有狭缝。狭缝将水从周围倾斜部向山部引导。与此同时,水通过狭缝被从翅片的表侧向翅片的背侧引导。即,水在翅片的背侧集中于谷部。集中于谷部的水顺着谷部向下方流动。其结果是,从翅片的表面将水有效地排除。On the other hand, according to this aspect, the slit is formed in the peripheral slope part. The slits guide water from the surrounding slopes towards the hills. At the same time, water is guided from the surface side of the fins to the back side of the fins through the slits. That is, water concentrates on the valley part on the back side of the fin. The water concentrated in the valley flows downward along the valley. As a result, water is effectively removed from the surface of the fins.
本实用新型的第二形态以第一形态为基础,提供一种翅片管热交换器,例如,可以是,所述狭缝是从所述贯通孔侧朝向所述山部侧延伸的狭缝,所述山部的棱线的端部位于该狭缝的延长线上。根据本形态,能够使通过狭缝而浸透到周围倾斜部的背侧的水直接集中在背侧的谷部。由此,能够将附着在翅片的表面的水有效地从翅片的表面排除。The second aspect of the present invention provides a finned tube heat exchanger based on the first aspect. For example, the slit may be a slit extending from the side of the through hole toward the side of the mountain portion. , the end of the ridge line of the mountain portion is located on the extension line of the slit. According to this aspect, the water permeated to the back side of the peripheral slope part through the slit can be directly collected in the valley part on the back side. Thereby, the water adhered to the surface of the fin can be efficiently removed from the surface of the fin.
本实用新型的第三形态以第一形态为基础,提供一种翅片管热交换器,例如,可以是,所述狭缝是从所述贯通孔侧朝向所述山部侧延伸的狭缝,所述山部的棱线的端部位于与该狭缝的延长线不同的位置。根据本形态,能够使通过狭缝浸透到周围倾斜部的背侧的水集中在背侧的谷部而从翅片的表面排除。The third aspect of the present invention provides a finned tube heat exchanger based on the first aspect. For example, the slit may be a slit extending from the side of the through hole toward the side of the mountain portion. , the end of the ridgeline of the mountain portion is located at a position different from the extension of the slit. According to this aspect, the water permeating to the back side of the surrounding inclined portion through the slit can be collected in the valley portion on the back side and drained from the surface of the fin.
本实用新型的第四形态以第一形态为基础,提供一种翅片管热交换器,例如,可以是,所述狭缝形成在从所述贯通孔的中心朝向所述山部侧延伸的假想线上。根据本形态,狭缝能够将集中在传热管的周围的水有效地向山部引导。The fourth aspect of the present invention provides a finned tube heat exchanger based on the first aspect. For example, the slit may be formed in a hole extending from the center of the through hole toward the side of the mountain portion. imaginary online. According to this aspect, the slit can efficiently guide the water collected around the heat transfer tube to the mountain portion.
本实用新型的第五形态以第一形态为基础,提供一种翅片管热交换器,例如,可以是,所述狭缝形成在从所述贯通孔的中心朝向所述山部的棱线的端部延伸的假想线上。根据本形态,狭缝能够将集中在传热管的周围的水更有效地向山部引导。The fifth form of the present invention provides a finned tube heat exchanger based on the first form. For example, the slit may be formed on the ridge line from the center of the through hole toward the mountain. An imaginary line extending from the end of . According to this aspect, the slit can more effectively guide the water collected around the heat transfer tube to the mountain portion.
本实用新型的第六形态以第一形态为基础,提供一种翅片管热交换器,例如,可以是,所述狭缝形成在所述山部的棱线的延长线上。根据本形态,能够加快水从狭缝向翅片的背侧的落下速度。由此,能够将水从翅片的表面有效地排除。A sixth aspect of the present invention provides a finned tube heat exchanger based on the first aspect. For example, the slit may be formed on an extension line of a ridge line of the mountain portion. According to this aspect, the falling speed of water from the slit to the back side of the fin can be increased. Thereby, water can be efficiently removed from the surface of the fin.
本实用新型的第七形态以第一形态为基础,提供一种翅片管热交换器,例如,可以是,所述翅片是具有两个所述山部的M形的翅片。A seventh aspect of the present invention provides a finned tube heat exchanger based on the first aspect, for example, the fin may be an M-shaped fin having the two peaks.
本实用新型的第八形态以第七形态为基础,提供一种翅片管热交换器,例如,可以是,所述狭缝是从所述贯通孔侧朝向所述山部侧延伸的狭缝,所述狭缝在所述周围倾斜部设置两个。The eighth aspect of the present invention provides a finned tube heat exchanger based on the seventh aspect. For example, the slit may be a slit extending from the side of the through hole toward the side of the mountain portion. , two slits are provided on the surrounding inclined portion.
本实用新型的第九形态以第七形态为基础,提供一种翅片管热交换器,例如,可以是,所述狭缝是从所述贯通孔侧朝向所述山部侧延伸的狭缝,所述狭缝在所述周围倾斜部设置四个。The ninth aspect of the present invention provides a finned tube heat exchanger based on the seventh aspect. For example, the slit may be a slit extending from the side of the through hole toward the side of the mountain portion. , four slits are provided on the surrounding inclined portion.
本实用新型的第十形态以第七形态为基础,提供一种翅片管热交换器,例如,可以是,所述狭缝是从所述贯通孔侧朝向所述谷部侧延伸的狭缝,所述狭缝在所述周围倾斜部设置一个。The tenth aspect of the present invention provides a finned tube heat exchanger based on the seventh aspect. For example, the slit may be a slit extending from the side of the through hole toward the side of the valley portion. , one of the slits is provided on the surrounding inclined portion.
本实用新型的第十一形态以第七形态为基础,提供一种翅片管热交换器,例如,可以是,所述狭缝是从所述贯通孔侧朝向所述谷部侧延伸的狭缝,所述狭缝在所述周围倾斜部设置两个。The eleventh aspect of the present invention provides a finned tube heat exchanger based on the seventh aspect. For example, the slit may be a slit extending from the side of the through hole toward the side of the valley portion. There are two slits provided on the surrounding inclined part.
本实用新型的第十二形态以第一形态为基础,提供一种翅片管热交换器,例如,可以是,所述翅片是具有一个所述山部的V形的翅片。A twelfth aspect of the present invention provides a finned tube heat exchanger based on the first aspect, for example, the fin may be a V-shaped fin having one of the peaks.
本实用新型的第十三形态以第十二形态为基础,提供一种翅片管热交换器,例如,可以是,所述狭缝是从所述贯通孔侧朝向所述山部侧延伸的狭缝,所述狭缝在所述周围倾斜部设置两个。The thirteenth aspect of the present invention provides a finned tube heat exchanger based on the twelfth aspect. For example, the slit may extend from the side of the through hole toward the side of the mountain portion. Two slits are provided on the surrounding inclined portion.
本实用新型的第十四形态以第十三形态为基础,提供一种翅片管热交换器,例如,可以是,两个所述狭缝朝向一个所述山部延伸。根据本形态,能够使用2个狭缝使附着在传热管的周围的水更多地集中而向山部引导,能够使水有效地向背侧的谷部落下。A fourteenth aspect of the present invention provides a finned tube heat exchanger based on the thirteenth aspect. For example, the two slits may extend toward one of the mountain portions. According to this aspect, the water adhering to the periphery of the heat transfer tube can be concentrated more using the two slits and guided to the mountain portion, and the water can be effectively dropped to the valley on the back side.
本实用新型的第十五形态以第一至第十四形态中任一形态为基础,提供一种翅片管热交换器,例如,可以是,在所述贯通孔的周围与所述周围倾斜部之间形成有圆环形状的平坦部。根据本形态,能够使在传热管的周围附着于翅片的表面的水暂时滞留在平坦部,沿着周围倾斜部向下方流动。因此,经由狭缝能够有效地将更多的水向翅片的背侧引导。The fifteenth aspect of the present utility model provides a finned tube heat exchanger based on any one of the first to fourteenth aspects. For example, the circumference of the through hole may be inclined to the circumference An annular flat portion is formed between the portions. According to this aspect, the water adhering to the surface of the fin around the heat transfer tube can be temporarily stagnated in the flat portion, and can flow downward along the surrounding inclined portion. Thus, more water can be effectively directed towards the back side of the fins via the slits.
本实用新型的第十六形态以第一至第十四形态中任一形态为基础,提供一种翅片管热交换器,例如,可以是,所述狭缝的宽度为0.01mm至1mm。A sixteenth aspect of the present invention provides a finned tube heat exchanger based on any one of the first to fourteenth aspects. For example, the width of the slit may be 0.01 mm to 1 mm.
以下,参照附图,说明本实用新型的实施方式。需要说明的是,并非通过以下的实施方式来限定本实用新型。Hereinafter, embodiments of the present invention will be described with reference to the drawings. It should be noted that the present invention is not limited by the following embodiments.
(第一实施方式)(first embodiment)
如图1所示,本实施方式的翅片管热交换器100具备:为了形成空气A(气体)的流路而平行地排列的多个翅片31;贯通所述翅片31的传热管21。翅片管热交换器100使在传热管21的内部流动的介质B与沿着翅片31的表面流动的空气A进行热交换。介质B例如是二氧化碳、氢氟碳化物等制冷剂。传热管21既可以连结成1根,也可以分为多根。As shown in FIG. 1 , the finned tube heat exchanger 100 of this embodiment includes: a plurality of
翅片31具有前缘30a及后缘30b。前缘30a及后缘30b分别为直线状。在本实施方式中,翅片31关于传热管21的中心具有左右对称的结构。因此,在组装热交换器100时,无需考虑翅片31的方向。The
在本说明书中,将翅片31的排列方向定义为高度方向,将与前缘30a平行的方向定义为台阶方向,将与高度方向及台阶方向垂直的方向定义为气流方向(空气A的流动方向)。换言之,台阶方向是与高度方向和气流方向这两方向垂直的方向。气流方向与翅片31的长度方向垂直且在翅片管热交换器100的实际的使用状态下与水平方向平行。气流方向、高度方向及台阶方向分别对应于X方向、Y方向及Z方向。In this specification, the direction in which the
如图2A~图2D所示,翅片31典型地具有长方形且平板的形状。翅片31的长度方向与台阶方向一致。在本实施方式中,翅片31隔开恒定的间隔(翅片间距FP)排列。但是,在高度方向上彼此相邻的2个翅片31的间隔未必非要恒定,也可以不同。翅片间距FP例如调整成1.0~1.5mm的范围。如图2B所示,翅片间距FP由相邻的2个翅片31的距离表示。As shown in FIGS. 2A to 2D , the
包含前缘30a的恒定宽度的部分及包含后缘30b的恒定宽度的部分与气流方向平行。但是,这些部分是在成形时为了将翅片31固定于模具而使用的部分,不会对翅片31的性能造成大影响。The portion of constant width comprising the
作为翅片31的材料,可以优选使用冲裁加工的壁厚0.05~0.8mm的铝制的平板。也可以对翅片31的表面实施勃姆石处理(boehmite treatment)、亲水性涂料的涂敷等亲水性处理。也可以取代亲水性处理,而进行疏水处理。As the material of the
在翅片31上沿着台阶方向以一列且等间隔地形成有多个贯通孔37h。通过多个贯通孔37h的各中心的直线与台阶方向平行。在多个贯通孔37h分别嵌合有传热管21。在贯通孔37h的周围通过翅片31的一部分形成有翅片圈37,该翅片圈37与传热管21紧贴。贯通孔37h的直径例如为1~20mm,也可以为4mm以下。贯通孔37h的直径与传热管21的外径一致。在台阶方向上彼此相邻的2个贯通孔37h的中心间距离(管间距)例如为贯通孔37h的直径的2~3倍。而且,气流方向上的翅片31的长度例如为15~25mm。A plurality of through-
如图2A~图2D所示,翅片31以山部34与谷部36在气流方向上交替出现的方式成形。山部34及谷部36位于相邻的传热管21之间。山部34的棱线及谷部36的谷线分别与台阶方向平行。即,翅片31是被称为波状翅片的翅片。当将翅片圈37的向与突出方向相同的方向突出的部分定义为“山部34”时,在本实施方式中,翅片31在气流方向上具有2个山部34和1个谷部36。在气流方向上,谷部36的位置与传热管21的中心的位置一致。但是,谷部36与传热管21的位置关系、及山部34与传热管21的位置关系并未特别限定。山部34的个数及谷部36的个数也并未特别限定。As shown in FIGS. 2A to 2D , the
翅片31还具有平坦部35、第一倾斜部38及第二倾斜部39(周围倾斜部)。平坦部35是与翅片圈37相邻的部分,且是形成在贯通孔37h的周围的管周围部。平坦部35形成在贯通孔37h与第二倾斜部39之间,俯视观察下具有圆环的形状。平坦部35的表面与气流方向平行且与高度方向垂直。但是,平坦部35也可以相对于气流方向稍倾斜。第一倾斜部38是以形成山部34及谷部36的方式相对于气流方向倾斜的部分。第一倾斜部38在翅片31中占有最大的面积。第一倾斜部38的表面平坦。第二倾斜部39是为了消除平坦部35与第一倾斜部38之间的高度的差别而将平坦部35和第一倾斜部38平滑连接的部分。第二倾斜部39的表面由平缓的曲面构成。即,第二倾斜部39是从贯通孔37h朝向山部34侧隆起的倾斜部。平坦部35及第二倾斜部39在翅片圈37及贯通孔37h的周围形成凹状的部分。需要说明的是,在本实施方式中,根据谷部36的位置而将第二倾斜部39分为2个,但也可以看作在1个平坦部35的周围形成1个环状的第二倾斜部39。The
也可以对第一倾斜部38与第二倾斜部39的边界部分赋予适度的圆角(例如,R0.5mm~R2.0mm)。同样地,也可以对山部34与第二倾斜部39的边界部分赋予适度的圆角(例如,R0.5mm~R2.0mm)。An appropriate rounding (for example, R0.5 mm to R2.0 mm) may be given to the boundary portion between the first
如图2A及图2D所示,翅片31还具有形成于第二倾斜部39的狭缝23。狭缝23贯通翅片31,并从贯通孔37h侧朝向山部34侧延伸。详细而言,狭缝23从平坦部35侧朝向山部34侧延伸。狭缝23具有相对于气流方向倾斜或垂直的长度方向。在本实施方式中,山部34的棱线的端部45位于狭缝23的延长线上。从另一观点出发,狭缝23形成在从贯通孔37h的中心(传热管21的中心25)朝向山部34的棱线的端部45延伸的假想线上。根据这种狭缝23,能够将水从平坦部35及第二倾斜部39向山部34引导。与此同时,水通过狭缝23从翅片31的表侧被导向翅片31的背侧。即,水在翅片31的背侧集中于谷部。集中于谷部的水顺着谷部向下方流动。其结果是,从翅片31的表面将水有效地排除。As shown in FIGS. 2A and 2D , the
在翅片管热交换器100的实际的使用状态(图1)下,狭缝23以位于第二倾斜部39的至少下半部分的区域的方式形成。详细而言,第二倾斜部39以与台阶方向垂直且通过传热管21的中心25的平面H为边界,而包括上侧的区域39a及下侧的区域39b。在本实施方式中,在上侧的区域39a及下侧的区域39b分别形成有狭缝23。由此,能够充分地得到狭缝23产生的排水效果。由于翅片31具有上下对称的结构,因此翅片管热交换器100的组装变得容易。In the actual use state ( FIG. 1 ) of the finned tube heat exchanger 100 , the
但是,也可以在从上侧的区域39a及下侧的区域39b选择的至少一方形成狭缝23。如图3所示,在变形例1的翅片31B中,狭缝23形成在下侧的区域39b。详细而言,狭缝23仅形成在下侧的区域39b。根据该结构,也能够充分得到狭缝23产生的排水效果。However, the
需要说明的是,“翅片管热交换器100的实际的使用状态”是指以翅片31的长度方向成为大致与铅垂方向平行的方式设置了翅片管热交换器100的状态。若在这样的设置状态下使用翅片管热交换器100,则翅片31的表面不易积存水。In addition, "the actual use state of the fin-tube heat exchanger 100" means the state which installed the fin-tube heat exchanger 100 so that the longitudinal direction of the
在本实施方式中,翅片31是在气流方向上的多个位置形成有山部34的M形波状翅片。以与山部34分别对应的形状将多个狭缝23形成于第二倾斜部39。在本实施方式中,由于沿着气流方向存在有2个山部34,因此为了向这2个山部34分别引导水而将多个狭缝23形成于第二倾斜部39。详细而言,在1个平坦部35的周围形成有4个狭缝23。即,在第二倾斜部39形成有4个狭缝23。根据这种结构,能得到优异的排水效果。当然,也可以如图3所示的翅片31B那样在第二倾斜部39形成2个狭缝23。根据这种结构,也能得到充分的排水效果。In this embodiment, the
在本实施方式中,在全部的平坦部35的周围形成有至少1个狭缝23。由此,在全部的平坦部35的周围能得到狭缝23产生的排水效果。然而,这种情况并非必须。例如,也可以仅在从相邻的2个平坦部35选择的一方的周围形成狭缝23。这种情况下也能得到一定的排水效果。In the present embodiment, at least one slit 23 is formed around all the
狭缝23的长度方向优选大致沿着重力方向。由此,不仅能够将平坦部35及第二倾斜部39上的水迅速地导向山部34,而且能够将平坦部35及第二倾斜部39上的水迅速地从翅片31的表侧导向背侧。例如,能够以与狭缝23的长度方向平行的直线和与翅片31的长度方向平行的直线所成的角度成为45度以下的方式确定狭缝23的长度方向。在本实施方式中,狭缝23具有与长度方向平行的中心线CL。传热管21的中心25(贯通孔37h的中心)位于中心线CL的延长线上。当狭缝23沿着这种方向延伸时,狭缝23不易妨碍翅片31的热传导。其理由如下。The longitudinal direction of the
传热管21的附近的翅片31的温度分布通常以传热管21为中心呈大致同心圆状地扩展。当传热管21的中心25位于狭缝23的中心线CL的延长线上时,中心线CL的左侧的翅片31的温度与中心线CL的右侧的翅片31的温度大体一致。即使假设未设置狭缝23,热量也几乎不会沿着横切狭缝23的方向移动。因此,根据本实施方式,能维持翅片31的传热性能。The temperature distribution of the
但是,只要能够改善排水性能即可,狭缝23的长度方向并未特别限定。如图4A及图4B所示,在变形例2的翅片31C中,狭缝23的长度方向与铅垂方向(翅片31C的长度方向)平行。换言之,狭缝23的长度方向与气流方向垂直。在山部34的棱线的延长线EL上形成狭缝23。However, the longitudinal direction of the
如图2A所示,在本实施方式中,狭缝23的两端部分别与平坦部35及山部34相接。根据这种结构,使水从平坦部35及第二倾斜部39向山部34有效地集合。但是,只要能发挥一定的集水作用即可,狭缝23的端部的位置并未特别限定。As shown in FIG. 2A , in the present embodiment, both end portions of the
例如图5A所示,也可以使狭缝23的两端部从平坦部35及山部34分离。如图5B所示,狭缝23也可以具有与平坦部35相接的一端部和从山部34分离的另一端部。如图5C所示,狭缝23也可以具有从平坦部35分离的一端部和与山部34(详细而言,山部34的棱线的端部45)相接的另一端部。如图5D所示,狭缝23的另一端部也可以位于第一倾斜部38与第二倾斜部39之间的棱线上。换言之,山部34的棱线的端部45也可以位于与狭缝23的延长线不同的位置。而且,山部34的棱线也可以从狭缝23的延长线分离。即便在这种情况下,狭缝23也从平坦部35侧向山部34侧延伸。换言之,在图5A~图5D中,狭缝23形成在从贯通孔37h的中心(传热管21的中心25)朝向山部34侧延伸的假想线上。因此,能发挥将水导向山部34的作用。但是,当狭缝23的端部与平坦部35或山部34相接时,能发挥优异的集水作用,因此优选。For example, as shown in FIG. 5A , both end portions of the
需要说明的是,在从贯通孔37h的中心朝向山部34的棱线的端部45延伸的假想线上形成狭缝23的情况并非必须。例如,也可以在从偏离了贯通孔37h的中心的位置朝向山部34侧延伸的假想线上形成狭缝23。而且,还可以在从偏离了贯通孔37h的中心的位置朝向山部34的棱线的端部45延伸的假想线上形成狭缝23。优选以朝向山部34的棱线的端部45延伸的方式将狭缝23形成于第二倾斜部39。It should be noted that it is not essential that the
狭缝23的宽度并未特别限定。但是,狭缝23优选具有能够通过毛细管现象将水从翅片31的表侧向翅片31的背侧引导的宽度G。根据这种结构,能从翅片31的表面将水有效地排除。The width of the
狭缝23的宽度G例如能够在0.01~1mm(优选为0.05~0.3mm)的范围内调整。当以翅片间距FP为基准时,狭缝的宽度G能够以满足0.005FP<G<FP(优选为0.025FP<G<0.3FP)的关系的方式进行调整。当将宽度G在这种范围内调整时,水从翅片31的表侧向翅片31的背侧被顺畅地引导。“翅片间距FP”表示彼此相邻的翅片的间隔。The width G of the
狭缝23的剖面形状并未特别限定。狭缝23的剖面形状的具体例子如图6A及图6B所示。图6A所示的例子通过沿着厚度方向对翅片31施加剪切载荷而形成。即,在观察与狭缝23的长度方向垂直的剖面时,通过对狭缝23的一侧(左侧)的第二倾斜部39与狭缝23的另一侧(右侧)的第二倾斜部39之间赋予高低差而形成狭缝23。图6B所示的狭缝23通过将锐利的刀具(例如,装入到模具中的部件)从翅片31的一面刺入翅片31而形成。即,在观察与狭缝23的长度方向垂直的剖面时,也可以在狭缝23的一侧(左侧)和另一侧(右侧)分别通过使第二倾斜部39呈弓形地变形而形成狭缝23。无论何种形状的狭缝23,都能够得到改善翅片31的排水性能的效果。需要说明的是,形成狭缝23时的加工的方向并未特别限定。The cross-sectional shape of the
接下来,参照图7A及图7B,详细说明狭缝23的作用。图7A及图7B以时间序列表示翅片的表面状态。Next, the function of the
如图7A所示,在以往的翅片1中,水W在传热管2的周围附着于翅片1的表面(左图)。水W沿着翅片1的折痕向下方(重力方向)流动,开始滞留于平坦部5及倾斜部9。水W的一部分沿着谷部6溢出,然后向下方流动(中央图)。然而,水W的其余部分借助表面张力而残留在平坦部5及倾斜部9,不会向下方流动,而滞留在传热管2的周围(右图)。在以后的运转中,由于水W妨碍空气的流动且成为大的热阻,因此热交换器的性能大幅下降。As shown in FIG. 7A , in the conventional fin 1 , water W adheres to the surface of the fin 1 around the heat transfer tube 2 (left figure). The water W flows downward (in the direction of gravity) along the folds of the fin 1 and starts to stagnate in the
相对于此,本实施方式的翅片31起到如下的作用及效果。如图7B所示,水W在传热管21的周围附着在翅片31的表面(左图)。水W沿着翅片31的折痕向下方流动,开始滞留在平坦部35及第二倾斜部39。水W的一部分沿着谷部36溢出,然后向下方流动。水W的其余部分由于表面张力(毛细管现象)及重力的影响,而通过狭缝23,从翅片31的表侧向翅片31的背侧浸透。在翅片31的背侧,山部34构成谷部,谷部36构成山部。因此,水W通过狭缝23而到达的目的地是谷部。通过狭缝23而浸透到翅片31的背侧的水W沿着谷部向下方流动(中央图的虚线部)。如此,水W从翅片31的表面被充分地排除(右图)。其结果是,能持续发挥翅片管热交换器100的本来的性能。On the other hand, the
在热泵系统的室外机使用本实施方式的翅片管热交换器100时,通过排水性能的改善而得到的利益飞跃性地提高。When the finned tube heat exchanger 100 of this embodiment is used in the outdoor unit of the heat pump system, the benefit obtained by the improvement of drainage performance increases dramatically.
通常当外气温度接近0℃时,装入到室外机中的翅片管热交换器的翅片的表面开始堆积霜。霜会较大地损害翅片管热交换器的性能,因此需要定期地实施用于使霜融化而将其除去的运转、即所谓除霜运转。然而,根据以往的翅片1,无法将霜融化而产生的水从翅片1的表面充分地排除。因此,霜融化而产生的水的一部分原封不动地残留在翅片1的表面,在除霜运转的结束之后发生再冻结。即,霜的融解和残存水的冻结会多余地消耗能量。当因再冻结而霜(或冰)堆积于翅片1的表面时,迫切地需要缩短除霜运转的间隔。Generally, when the outside air temperature approaches 0° C., frost starts to accumulate on the surface of the fins of the finned tube heat exchanger incorporated in the outdoor unit. Frost greatly impairs the performance of the finned tube heat exchanger, so it is necessary to periodically perform an operation for melting and removing the frost, that is, a so-called defrosting operation. However, according to the conventional fin 1 , water generated by melting frost cannot be sufficiently removed from the surface of the fin 1 . Therefore, part of the water generated by the melting of frost remains on the surface of the fin 1 as it is, and refreezing occurs after the defrosting operation is completed. That is, melting of frost and freezing of remaining water consume energy unnecessarily. When frost (or ice) accumulates on the surface of the fin 1 due to refreezing, it is urgently necessary to shorten the interval between defrosting operations.
相对于此,参照图7B进行说明,由于本实施方式的翅片管热交换器100具有优异的排水性能,因此除霜运转产生的水迅速地被从翅片31的表面排除。由此,能够避免多余的能量消耗、除霜运转的间隔缩短这样的不利。在除霜运转后,将水从翅片31的表面充分地排除,因此能可靠地发挥翅片管热交换器100的本来的性能。On the other hand, as described with reference to FIG. 7B , since the finned tube heat exchanger 100 of this embodiment has excellent drainage performance, the water generated during the defrosting operation is quickly drained from the surface of the
根据参照图2A~图2D说明的翅片31,在高度方向(Y方向)上,平坦部35的位置与谷部36的位置一致。根据这种结构,如参照图7A进行说明那样,即使狭缝23不存在,水W也能够从平坦部5及第二倾斜部9向谷部6移动某种程度。但是,该结构并非必须。According to the
如图8A及图8B所示,根据变形例3的翅片31D,在高度方向上,平坦部35的位置与谷部36的位置不同而与前缘30a及后缘30b的位置一致。在高度方向上,谷部36位于平坦部35与山部34之间,在谷部36与平坦部35之间产生高低差。谷部36与平坦部35之间的高低差由形成在平坦部35的周围的环状的第二倾斜部39消除。As shown in FIGS. 8A and 8B , according to the
在翅片31D中,狭缝23形成在以下的位置。即,将通过传热管21的中心25(贯通孔37h的中心)且与气流方向垂直的平面定义为第一中央平面P1。狭缝23以与第一中央平面P1重叠的方式形成于第二倾斜部39。详细而言,狭缝23与第一中央平面P1重叠且沿着台阶方向延伸。即,狭缝23的长度方向与谷部36的谷线平行。而且,狭缝23从贯通孔37h侧朝向谷部36侧延伸。详细而言,狭缝23从平坦部35侧朝向谷部34侧延伸。而且,在本变形例中,既可以在上侧的区域39a及下侧的区域39b这双方形成狭缝23,也可以仅在从上侧的区域39a及下侧的区域39b选择的一方形成狭缝23。即,可以如图8A所示将2个狭缝23形成于第二倾斜部39,也可以如图8C所示将1个狭缝23形成于第二倾斜部39。在后者的情况下,典型地是仅在下侧的区域39b形成狭缝23。In the
如图9A所示,在未形成狭缝23时,水W的一部分沿着谷部6溢出,向下方流动(左图及中央图)。然而,水W的其余部分借助表面张力而残留在平坦部5及倾斜部9,不会向下方流动,而滞留在传热管2的周围(右图)。由于平坦部5与谷部6之间存在高低差,因此滞留的水W的量容易变多。As shown in FIG. 9A , when the
如图9B所示,根据本变形例的翅片31D,水W通过狭缝23而从翅片31D的表侧向背侧浸透,从山部向谷部扩展之后,沿着谷部向下方流动(左图及中央图)。因此,水W从翅片31D的表面被充分地排除(右图)。翅片31D发挥与参照图7B说明的翅片31的作用相同的作用。As shown in FIG. 9B, according to the
(第二实施方式)(second embodiment)
如图10A~图10D所示,第二实施方式的翅片31F是以山部34仅出现在气流方向上的1个位置的方式成形的V形波状翅片。本实施方式的翅片31F与第一实施方式的翅片31同样地具有平坦部35、第一倾斜部38、第二倾斜部39及狭缝23。狭缝23形成于第二倾斜部39,从贯通孔37h侧朝向山部34侧延伸。详细而言,狭缝23从平坦部35侧朝向山部34侧延伸。即,除了仅在气流方向上的1个位置形成有山部34的点之外,本实施方式的翅片31F的结构要素如同一参照符号所示那样,与第一实施方式的翅片31的结构要素相同。因此,只要没有技术性的矛盾,与第一实施方式及其变形例相关的全部的说明就可以引用在本实施方式的翅片31F及其变形例中。As shown in FIGS. 10A to 10D , the
在本实施方式的翅片31F中,与第一实施方式的翅片31相同地,通过狭缝23改善排水性能。In the
如图10A所示,狭缝23的长度方向与气流方向垂直。具体而言,狭缝23具有与该狭缝23的长度方向平行的中心线CL。由于狭缝23的长度方向与重力方向及台阶方向平行,因此中心线CL也与重力方向及台阶方向平行。在俯视观察翅片31F时,山部34的棱线、传热管21的中心25及狭缝23的中心线CL存在于与气流方向垂直的同一直线上。狭缝23的一端部(上端部)位于圆环状的平坦部35的下端或其附近。根据这种位置关系,由于水几乎未残留于平坦部35及第二倾斜部39,因此能够期待排水性能的飞跃性的改善。As shown in FIG. 10A, the longitudinal direction of the
与第一实施方式同样地,在本实施方式中,狭缝23形成在从贯通孔37h的中心(传热管21的中心25)朝向山部34侧延伸的假想线上。而且,山部34的棱线的端部45位于狭缝23的延长线上。因此,在本实施方式中也能得到与第一实施方式中说明的效果相同的效果。Like the first embodiment, in this embodiment, the
本实施方式的翅片31F为V形波状翅片。因此,通过狭缝23从翅片31F的表侧被导向背侧的水全部集中于1个谷部。即,与M形波状翅片(第一实施方式)相比,更多的水集中于1个谷部,因此集中的水简单地向下方流动。如此,本实施方式的翅片31F的排水性能与第一实施方式的翅片31(M形波状翅片)的排水性能同等或将其超过。若气流方向的长度恒定,则V形波状翅片的表面积超过M形波状翅片的表面积。因此,V形波状翅片的热交换性能与M形波状翅片的热交换性能同等或将其超过。The
在本实施方式的翅片31F中,狭缝23分别形成在第二倾斜部39的上侧的区域39a及第二倾斜部39的下侧的区域39b。即,在第二倾斜部39形成有2个狭缝23。但是,也可以如第一实施方式中说明那样在从上侧的区域39a及下侧的区域39b选择的至少一方形成狭缝23。如图11所示,在变形例4的翅片31G中,狭缝23形成在下侧的区域39b。详细而言,狭缝23仅形成在下侧的区域39b。In the
在本实施方式中,只要能发挥排水效果即可,狭缝23的结构并未特别限定。例如第一实施方式的翅片31那样,狭缝23也可以相对于气流方向及台阶方向这两方向倾斜。如参照图5A~图5D说明那样,狭缝23的两端部的位置也并未特别限定。而且,如图12所示,在变形例5的翅片31H上以朝向1个山部34延伸的方式形成多个狭缝23(例如,2个狭缝23)。In the present embodiment, the structure of the
(其他的变形例)(other modifications)
如图13A~图13D所示,变形例6的翅片31I不具有平坦部35。第二倾斜部39(周围倾斜部)与翅片圈37相邻,从贯通孔37h侧朝向山部34平缓地隆起。除了不具有平坦部35的点以外,翅片31I的结构与第一实施方式的翅片31相同。而且,如图14A~图14D所示,变形例7的翅片31J也不具有平坦部35。除了不具有平坦部35的点之外,翅片31J的结构与第二实施方式的翅片31F相同。如此,平坦部35并非必须,也可以省略。As shown in FIGS. 13A to 13D , the fin 31I of
在图4A、图5A~图5D及图12所示的翅片中,狭缝23仅形成于第二倾斜部39的下侧的区域39b。然而,也可以以图4A、图5A~图5D及图12所示的翅片分别具有上下对称的结构的方式在第二倾斜部39的上侧的区域39a形成1个狭缝23或多个狭缝23。In the fin shown in FIG. 4A , FIGS. 5A to 5D and FIG. 12 , the
【产业上的可利用性】【Industrial availability】
本说明书公开的翅片管热交换器在使用于空气调和装置、供热水装置、制热装置等的热泵中有用。尤其是在用于使制冷剂蒸发的蒸发器中有用。The finned tube heat exchanger disclosed in this specification is useful for heat pumps used in air conditioners, water heaters, heating devices, and the like. Especially useful in evaporators for evaporating refrigerants.
Claims (16)
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CN201280050031.7A Active CN103874901B (en) | 2011-10-14 | 2012-10-12 | Finned tube heat exchanger |
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CN103837014A (en) * | 2014-03-21 | 2014-06-04 | 丹佛斯微通道换热器(嘉兴)有限公司 | Heat exchanger and connection method thereof |
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- 2012-10-12 WO PCT/JP2012/006562 patent/WO2013054540A1/en active Application Filing
- 2012-10-12 CN CN2012205219539U patent/CN202853449U/en not_active Expired - Lifetime
- 2012-10-12 EP EP12839875.7A patent/EP2767790B1/en active Active
- 2012-10-12 CN CN201280050031.7A patent/CN103874901B/en active Active
- 2012-10-12 JP JP2013538446A patent/JP6052510B2/en active Active
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Also Published As
Publication number | Publication date |
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JP6052510B2 (en) | 2016-12-27 |
EP2767790B1 (en) | 2019-12-11 |
CN103874901B (en) | 2015-12-23 |
EP2767790A4 (en) | 2015-05-27 |
JPWO2013054540A1 (en) | 2015-03-30 |
CN103874901A (en) | 2014-06-18 |
EP2767790A1 (en) | 2014-08-20 |
WO2013054540A1 (en) | 2013-04-18 |
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