CN202818064U - Single lateral moving-magnet linear motor - Google Patents
Single lateral moving-magnet linear motor Download PDFInfo
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- CN202818064U CN202818064U CN 201220536970 CN201220536970U CN202818064U CN 202818064 U CN202818064 U CN 202818064U CN 201220536970 CN201220536970 CN 201220536970 CN 201220536970 U CN201220536970 U CN 201220536970U CN 202818064 U CN202818064 U CN 202818064U
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Abstract
本实用新型公开了一种单边型动磁直线电机,包括定子、相对于定子运动的动子,其中,所述定子包括由数个线性排列的线圈模块组成的呈单排的轨道,所述动子包括一嵌套在所述轨道上且可沿所述轨道移动的U形滑块,所述U形滑块的两侧边上对称设置有N极、S极交错的磁干片。由于在固定的单排定子线圈轨道上设置有可移动的U形动磁滑块作为动子,节省了磁干片的用材,可用普通的电缆供电,节省功耗,也减少了磁轨吸入异物的风险,且成本低、结构简单,具有广阔的市场应用前景。
The utility model discloses a unilateral moving magnet linear motor, which includes a stator and a mover moving relative to the stator, wherein the stator includes a single-row track composed of several linearly arranged coil modules, the The mover includes a U-shaped slider nested on the track and movable along the track, and magnetic dry sheets with interleaved N poles and S poles are symmetrically arranged on both sides of the U-shaped slider. Since the movable U-shaped moving magnetic slider is set on the fixed single-row stator coil track as the mover, the material used for the magnetic dry sheet is saved, and ordinary cables can be used for power supply, which saves power consumption and reduces the suction of the magnetic rail. The risk of foreign matter is low, and the cost is low, the structure is simple, and it has broad market application prospects.
Description
技术领域 technical field
本实用新型涉及一种电机,尤其涉及一种磁轨相对定子运动的单边型直线电机。 The utility model relates to a motor, in particular to a unilateral linear motor in which a magnetic track moves relative to a stator.
背景技术 Background technique
直线电机是一种将电能直接转换成直线运动机械能,而不需要任何中间转换机构的传动装置,对比于传统丝杆驱动,其具有结构简单、无接触、无磨损、噪声低、速度快、精度高等优点,直线电机如今已被应用到各个领域,在工业自动化领域,用于生产线输送线,以及各种横向或垂直运动的机械设备中,在精密仪器设备如计算机的磁头驱动装置、医疗仪器、航天航空仪器、军事武器中都得到很好的应用。现有的直线电机,一种是双排磁轨固定,动子线圈运动,另一种是线圈固定,单排磁轨运动。前者缺点是:磁轨材料价格高,且长磁轨面积大,易吸入异物,其风险高,马达的高速移动对电缆性能要求非常高,其价格昂贵;后者缺点是:线圈的耗材多,成本大,且其制造复杂、工作时发热高,增加降温结构,从而需增加降温产生的费用。 Linear motor is a kind of transmission device that directly converts electrical energy into linear motion mechanical energy without any intermediate conversion mechanism. Compared with traditional screw drive, it has simple structure, no contact, no wear, low noise, fast speed and high precision. With high advantages, linear motors have been applied in various fields. In the field of industrial automation, they are used in production line conveying lines, and in various mechanical equipment with lateral or vertical movement, in precision instruments and equipment such as computer magnetic head drive devices, medical instruments, It is well used in aerospace instruments and military weapons. In the existing linear motors, one is fixed by double rows of magnetic rails and the mover coil moves, and the other is fixed by coils and moved by single row of magnetic rails. The disadvantages of the former are: the price of the magnetic track material is high, and the area of the long magnetic track is large, it is easy to inhale foreign matter, the risk is high, and the high-speed movement of the motor requires very high performance of the cable, which is expensive; The cost is high, and its manufacture is complicated, the heat generated during operation is high, and the cooling structure is added, so that the cost of cooling needs to be increased.
因此,现有技术还有待于改进和发展。 Therefore, the prior art still needs to be improved and developed.
发明内容 Contents of the invention
本实用新型要解决的技术问题是针对现有技术的上述缺陷,提供一种结构简单、成本低、制作简单的单边型动磁直线电机。 The technical problem to be solved by the utility model is to provide a single-sided moving magnet linear motor with simple structure, low cost and simple manufacture for the above-mentioned defects of the prior art.
本实用新型解决技术问题所采用的技术方案如下: The technical solution adopted by the utility model to solve technical problems is as follows:
一种单边型动磁直线电机,包括定子、相对于定子运动的动子,其中,所述定子包括由数个线性排列的线圈模块组成的呈单排的轨道,所述动子包括一嵌套在所述轨道上且可沿所述轨道移动的U形滑块,所述U形滑块的两侧边上对称设置有N极、S极交错的磁干片。 A unilateral moving magnet linear motor includes a stator and a mover that moves relative to the stator, wherein the stator includes a single-row track composed of several linearly arranged coil modules, and the mover includes an embedded A U-shaped slider set on the track and movable along the track, the two sides of the U-shaped slider are symmetrically provided with N-pole and S-pole interleaved magnetic dry chips.
所述磁干片交错设置在所述U形滑块内侧两边的轨道板上。 The magnetic dry sheets are arranged alternately on the track plates on both sides of the inner side of the U-shaped slider.
所述U形滑块包括用于承载所述磁干片的两侧板,设置在所述两侧板顶端用于固定所述两侧板的间隔板。 The U-shaped slider includes two side plates for carrying the magnetic dry sheet, and a spacer plate arranged at the top of the two side plates for fixing the two side plates.
所述磁干片交错设置在所述U形滑块的两侧板内侧。 The magnetic dry sheets are arranged in a staggered manner inside the two side plates of the U-shaped slider.
在所述U形滑块的间隔板的内侧设置有永磁片。 A permanent magnet sheet is arranged inside the spacer plate of the U-shaped slider.
所述线圈模块内设置有三相绕组,所述三相绕组呈三角形连接。 A three-phase winding is arranged inside the coil module, and the three-phase winding is connected in a delta shape.
在所述U形滑块上设置有位置传感器。 A position sensor is arranged on the U-shaped slider.
所述两侧板为低碳钢板。 The two side plates are low carbon steel plates.
本实用新型所提供的单边型动磁直线电机,由于在固定的单排定子线圈轨道上设置有可移动的U形滑块,节省了磁干片的用材,可用普通的电缆供电,节省功耗,也减少了磁轨吸入异物的风险,且成本低、结构简单,具有广阔的市场前景。 The unilateral moving magnet linear motor provided by the utility model has a movable U-shaped slider on the fixed single-row stator coil track, which saves the material of the magnetic stem sheet, and can be powered by an ordinary cable, saving Power consumption also reduces the risk of foreign objects being sucked into the magnetic track, and the cost is low, the structure is simple, and it has broad market prospects.
附图说明 Description of drawings
图1是本实用新型单边型动磁直线电机的实施例中的立体示意图。 Fig. 1 is a three-dimensional schematic diagram of an embodiment of the unilateral moving magnet linear motor of the present invention.
图2是本实用新型单边型动磁直线电机的实施例中俯视示意图。 Fig. 2 is a schematic top view of an embodiment of the unilateral moving magnet linear motor of the present invention.
图3是本实用新型单边型动磁直线电机中的U形滑块两侧板永磁材料排列示意图。 Fig. 3 is a schematic diagram of the arrangement of permanent magnet materials on both sides of the U-shaped slider in the unilateral moving magnet linear motor of the present invention.
具体实施方式 Detailed ways
为使本实用新型的目的、技术方案及优点更加清楚、明确,以下参照附图并举实施例对本实用新型进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本实用新型,并不用于限定本实用新型。 In order to make the purpose, technical solution and advantages of the utility model more clear and definite, the utility model will be further described in detail below with reference to the accompanying drawings and examples. It should be understood that the specific embodiments described here are only used to explain the utility model, and are not intended to limit the utility model.
本实用新型实施例提供的一种单边型动磁直线电机,如图1和图2所示,包括10定子、相对于定子运动的动子20,其中,所述定子包括由数个线性排列的线圈模块组成的呈单排的轨道,轨道截面有用于接驳的凹槽和与凹槽配合的固定柱,能随时加长轨道的长度,增加直线电机调节的灵活度,所述轨道底部设置有辅助导轨30,辅助导轨底部设置有用于固定所述轨道的固定座40,以及,所述U形滑块的两侧边上对称设置有N极、S极交错的磁干片,如海尔贝克永磁材料、钕铁硼永磁材料、稀土永磁材料制成的磁干片等,相邻永磁材料的极性相反,如图3所示。
A kind of unilateral type moving magnet linear motor that the embodiment of the present invention provides, as shown in Fig. 1 and Fig. 2, comprises 10 stators, the
具体的,所述磁干片交错设置在所述U形滑块内侧两边的轨道板上,所述U形滑块包括用于承载所述永磁材料的两侧板201,设置在所述两侧板201顶端用于固定所述两侧板201的间隔板202,间隔板的外边缘与所述两侧板的外表面对齐,具体的,所述间隔板202为低碳钢材料制成,永磁材料在两侧板201间的气隙中形成磁场。
Specifically, the magnetic dry sheets are arranged on the track plates on both sides inside the U-shaped slider in a staggered manner. The top of the
具体的,所述磁干片交错设置在所述U形滑块的两侧板201内侧。
Specifically, the magnetic dry sheets are arranged in a staggered manner inside the two
在所述U形滑块的间隔板202的内侧设置有永磁片。
A permanent magnet is provided inside the
具体的,所述线圈模块包括三相绕组及用于固定所述三相绕组的热固性树脂外壳,各三相绕组通过三角形连接方法。优选的,所述三相绕组设置在具有长槽的非磁性材料制成的壳体内,所述三相绕组和壳体用环氧树脂真空灌注构成,线圈模块整体体积小、重量轻且强度高,无涡流损耗,没有因齿槽引起的纹波推力以及动、定子间的电磁吸力,其精度高,能承受高速、高加速度。 Specifically, the coil module includes three-phase windings and a thermosetting resin casing for fixing the three-phase windings, and each of the three-phase windings is connected in a delta manner. Preferably, the three-phase winding is arranged in a casing made of non-magnetic material with long slots, the three-phase winding and the casing are formed by vacuum infusion of epoxy resin, and the overall volume of the coil module is small, light in weight and high in strength , No eddy current loss, no ripple thrust caused by cogging and electromagnetic attraction between the moving and stator. It has high precision and can withstand high speed and high acceleration.
具体的,所述单边型动磁直线电机还设置有用于向所述三相绕组供电的供电装置和用于控制其运行的控制系统,三相绕组通电后产生感应磁场,其与U形滑块上的永磁材料产生的磁场相排斥,使得U形滑块处于悬浮状态,通过对供电装置和控制系统的设置,让三相绕组中的电流有规律的变化,其产生的行波磁场使得U形滑块不断向前移动,再调整供电装置和控制系统,使得U形滑块能沿轨道进行往复直线运动。 Specifically, the unilateral moving magnet linear motor is also provided with a power supply device for supplying power to the three-phase winding and a control system for controlling its operation. After the three-phase winding is energized, an induced magnetic field is generated, which is connected to the U-shaped sliding The magnetic field generated by the permanent magnet material on the block repels each other, making the U-shaped slider in a suspended state. Through the setting of the power supply device and the control system, the current in the three-phase winding changes regularly, and the traveling wave magnetic field generated by it makes the The U-shaped slider moves forward continuously, and then the power supply device and the control system are adjusted so that the U-shaped slider can perform reciprocating linear motion along the track.
所述U形滑块设置有位置传感器,如直线传感器、光电传感器、霍尔传感器等,如在所述U形滑块的不同位置安装多个常用的光栅位移传感器,其工作原理为现有技术,不再赘述,其可以监控动子的速度、位置参数等信息。 The U-shaped slider is provided with a position sensor, such as a linear sensor, a photoelectric sensor, a Hall sensor, etc., such as installing a plurality of commonly used grating displacement sensors at different positions of the U-shaped slider, and its working principle is the prior art , which will not be described in detail, it can monitor the speed, position parameters and other information of the mover.
优选的,所述两侧板为低碳钢板,其磁致伸缩极低,磁导率高,有利于将磁场聚合,建立有效磁通。 Preferably, the two side plates are low-carbon steel plates, which have extremely low magnetostriction and high magnetic permeability, which is conducive to aggregating the magnetic field and establishing effective magnetic flux.
各部件有相配合使用的复孔,方便拆卸、安装及维护。 Each component has multiple holes for matching use, which is convenient for disassembly, installation and maintenance.
应当理解的是,本实用新型的应用不限于上述的举例,对本领域普通技术人员来说,可以根据上述说明加以改进或变换,所有这些改进和变换都应属于本实用新型所附权利要求的保护范围。 It should be understood that the application of the present utility model is not limited to the above examples, and those skilled in the art can improve or change according to the above description, and all these improvements and changes should belong to the protection of the appended claims of the present utility model scope.
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102891585A (en) * | 2012-10-19 | 2013-01-23 | 深圳德康威尔科技有限公司 | Single-side moving magnet linear motor |
| CN107814013A (en) * | 2017-10-16 | 2018-03-20 | 江苏仅包装技术有限公司 | A kind of packaging facilities conveying device |
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2012
- 2012-10-19 CN CN 201220536970 patent/CN202818064U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102891585A (en) * | 2012-10-19 | 2013-01-23 | 深圳德康威尔科技有限公司 | Single-side moving magnet linear motor |
| CN102891585B (en) * | 2012-10-19 | 2015-03-11 | 深圳德康威尔科技有限公司 | Single-side moving magnet linear motor |
| CN107814013A (en) * | 2017-10-16 | 2018-03-20 | 江苏仅包装技术有限公司 | A kind of packaging facilities conveying device |
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