CN202808106U - Elevator loading detection device - Google Patents
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- CN202808106U CN202808106U CN 201220511817 CN201220511817U CN202808106U CN 202808106 U CN202808106 U CN 202808106U CN 201220511817 CN201220511817 CN 201220511817 CN 201220511817 U CN201220511817 U CN 201220511817U CN 202808106 U CN202808106 U CN 202808106U
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Abstract
本实用新型提供了一种电梯载荷检测装置,包括至少一加载测量组、一传感器显示仪表、一计算机以及一智能液压控制装置,所述计算机分别与传感器显示仪表以及智能液压控制装置相连;各所述加载测量组包括拉力传感器、液压油缸以及基础预埋板,各所述拉力传感器的顶部连接有一第一钢丝绳,各所述第一钢丝绳穿设过所述轿厢底梁并连接至轿厢底,各所述拉力传感器的下端通过一第二钢丝绳与所述液压油缸的一活塞竖杆相连,各所述液压油缸的底部固定在对应的基础预埋板上。本实用新型体积小、重量轻,便于携带,同时适用性强、操作简便易行,同时检测出的数值更为可靠、准确。
The utility model provides an elevator load detection device, which comprises at least one loading measurement group, a sensor display instrument, a computer and an intelligent hydraulic control device, and the computer is respectively connected with the sensor display instrument and the intelligent hydraulic control device; The loading measurement group includes a tension sensor, a hydraulic cylinder and a foundation embedded plate, and a first steel wire rope is connected to the top of each tension sensor, and each of the first steel ropes passes through the car bottom beam and is connected to the bottom of the car. , the lower end of each tension sensor is connected to a piston vertical rod of the hydraulic cylinder through a second wire rope, and the bottom of each hydraulic cylinder is fixed on the corresponding foundation embedded plate. The utility model is small in size, light in weight, easy to carry, strong in applicability, simple and easy to operate, and at the same time, the detected value is more reliable and accurate.
Description
【技术领域】 【Technical field】
本实用新型涉及一种电梯载荷检测装置。The utility model relates to an elevator load detection device.
【背景技术】 【Background technique】
随着我国经济的飞速发展,高层建筑如雨后春笋般地拔地而起。电梯是高层建筑的必备装置,其作为一种独特的交通运输工具得到了迅速普及和发展,同时电梯也是一种技术含量较高的机电一体化产品,由于它充分应用了微机控制、智能和电工电子技术,因此具有技术含量高,发展快的特点。在高层建筑物对电梯性能和控制系统的要求越来越高时,要求其相应的安全保护系统也更先进,更可靠。With the rapid development of my country's economy, high-rise buildings have sprung up like mushrooms after rain. Elevator is an essential device for high-rise buildings. As a unique means of transportation, it has been rapidly popularized and developed. At the same time, the elevator is also a mechatronics product with high technical content. Because it fully uses computer control, intelligence and Electrical and electronic technology, so it has the characteristics of high technical content and rapid development. When high-rise buildings have higher and higher requirements for elevator performance and control systems, the corresponding safety protection systems are required to be more advanced and reliable.
超载保护功能是电梯的一种重要保护功能,报刊及电视等媒体曝光的电梯大量事故都与电梯轿厢超载报警失效有关。特别是在电梯无司机操作状态下,由于人们对电梯基本性能不太了解,遇到滑车或其他非正常运转情况,大都盲目地从轿厢里往外逃,从而导致很多不该发生的悲剧。而超载保护功能对于确保乘梯人员的人身安全和电梯运送的货物以及电梯设备自身安全等都是非常重要的。The overload protection function is an important protection function of the elevator. A large number of elevator accidents exposed by newspapers, TV and other media are related to the failure of the elevator car overload alarm. Especially when the elevator is operating without a driver, because people don't know the basic performance of the elevator, they will blindly escape from the car when encountering a pulley or other abnormal operation, resulting in many tragedies that should not have happened. The overload protection function is very important to ensure the personal safety of the elevator personnel, the goods transported by the elevator, and the safety of the elevator equipment itself.
超载保护装置在使用过程中,由于种种原因,其有效性和精度难免会发生变化。若该装置功能失效或者载重量超过110%额定载荷还无法动作,电梯就存在安全隐患了。为保证每台电梯都有一个可靠、准确、稳定的超载保护装置,电梯维保公司要定期对该装置进行维护和试验,但是在实际操作中由于种种原因,使用标准砝码作为载荷或者其它载荷进行超载检测的功能的条件较为有限,很多时候就根本不可能找到足够的载荷进行试验。所以不管电梯维护公司也好,还是特种设备检验检测机构也好,对电梯的超载保护有一定的忽视,最多也是动作检测开关的报警功能是否有效,同时看是否满足相关标准对电梯超载的要求,但是对报警时所表示的载荷量是否满足标准的要求就不得而知了。During the use of the overload protection device, due to various reasons, its effectiveness and accuracy will inevitably change. If the function of the device fails or the load exceeds 110% of the rated load and cannot move, the elevator will have potential safety hazards. In order to ensure that each elevator has a reliable, accurate and stable overload protection device, the elevator maintenance company must regularly maintain and test the device, but in actual operation due to various reasons, standard weights are used as loads or other loads The conditions for the function of overload detection are relatively limited, and in many cases it is simply impossible to find enough load for testing. Therefore, no matter whether it is an elevator maintenance company or a special equipment inspection and testing organization, there is a certain neglect of the overload protection of the elevator. However, it is not known whether the load indicated by the alarm meets the requirements of the standard.
目前市场上无专用仪器能实现无载荷检测电梯超载报警功能。电梯超载报警保护功能的检验现在是一个盲区,也是电梯存在安全隐患甚至发生事故的一个主要原因。At present, there is no special instrument on the market that can realize the function of no-load detection elevator overload alarm. The inspection of the elevator overload alarm protection function is now a blind spot, and it is also a major cause of elevator safety hazards and even accidents.
公告日为2012年07月18日,公告号为CN202337623U的中国专利,公开了一种电梯载荷检测仪,其要点在于,它包括支架、杠杆、销轴、支撑杆、上支撑座,支架、杠杆上均加工有与销轴相配合的销孔,杠杆通过销轴与支架铰接,支撑杆一端与支架相连,另一端与上支撑座相连。该专利是基于杠杆原理设计而成的,其上支撑座需作用在电梯厅门的上坎,因此电梯厅门的上坎必须提供足够的反作用力;然而在实际操作中,电梯厅门的上坎可能无法实现此项功能,例如:某些电梯厅门上坎强度不足,无法承受支撑力;又或某些电梯厅门上坎太窄,无法支撑该检测仪上支撑座,导致电梯载荷检测无法有效进行;另外该检测仪体积过于庞大,重量过重,不便于携带;应向轻型化、小型化发展。The announcement date is July 18, 2012, and the announcement number is CN202337623U Chinese patent, which discloses a kind of elevator load detector. A pin hole matched with the pin shaft is processed on the top, the lever is hinged with the bracket through the pin shaft, one end of the support rod is connected with the bracket, and the other end is connected with the upper support seat. This patent is designed based on the principle of leverage, and its upper support seat needs to act on the upper sill of the elevator hall door, so the upper sill of the elevator hall door must provide sufficient reaction force; however, in actual operation, the upper sill of the elevator hall door The sill may not be able to achieve this function, for example: the upper sill of some elevator hall doors is not strong enough to bear the supporting force; or the upper sill of some elevator hall doors is too narrow to support the upper support seat of the detector, resulting in the elevator load detection It cannot be effectively carried out; in addition, the detector is too bulky and heavy to be portable; it should be developed towards light weight and miniaturization.
【发明内容】 【Content of invention】
本实用新型要解决的技术问题,在于提供一种电梯载荷检测装置,其体积小、重量轻,便于携带,同时适用性强、操作简便易行,能够保证电梯载荷检测有效的进行。The technical problem to be solved by the utility model is to provide an elevator load detection device, which is small in size, light in weight, easy to carry, strong in applicability, easy to operate, and can ensure effective elevator load detection.
本实用新型是这样实现的:The utility model is achieved in that:
一种电梯载荷检测装置,所述检测装置配合一电梯轿厢使用,所述电梯轿厢的一轿厢底通过二橡胶块架设在一轿厢底梁的上方;其中,所述检测装置包括至少一加载测量组、一传感器显示仪表、一计算机以及一智能液压控制装置,所述计算机分别与传感器显示仪表以及智能液压控制装置相连;各所述加载测量组包括一拉力传感器、一液压油缸以及一基础预埋板,各所述拉力传感器的顶部连接有一第一钢丝绳,各所述第一钢丝绳穿设过所述轿厢底梁并连接至轿厢底,各所述拉力传感器的下端通过一第二钢丝绳与所述液压油缸的一活塞竖杆相连,各所述液压油缸的底部固定在对应的基础预埋板上,各所述基础预埋板均预埋在所述电梯的一基坑内;各所述拉力传感器均连接至传感器显示仪表,各所述液压油缸均通过一油管连接至智能液压控制装置。A load detection device for an elevator, the detection device is used in conjunction with an elevator car, and a car bottom of the elevator car is erected above a car bottom beam through two rubber blocks; wherein, the detection device includes at least A load measurement group, a sensor display instrument, a computer and an intelligent hydraulic control device, the computer is respectively connected with the sensor display instrument and the intelligent hydraulic control device; each of the load measurement groups includes a tension sensor, a hydraulic cylinder and a The foundation embedded plate, the top of each tension sensor is connected with a first steel wire rope, each of the first steel wire ropes passes through the car bottom beam and is connected to the bottom of the car, and the lower end of each tension sensor passes through a first wire rope. The two steel wire ropes are connected with a piston vertical rod of the hydraulic cylinder, and the bottom of each hydraulic cylinder is fixed on the corresponding foundation embedded board, and each of the foundation embedded boards is embedded in a foundation pit of the elevator; Each tension sensor is connected to a sensor display instrument, and each hydraulic cylinder is connected to an intelligent hydraulic control device through an oil pipe.
进一步地,所述加载测量组的组数为二组,所述二组加载测量组分别对应设置在轿厢底梁两侧的正下方。Further, the number of the load measurement groups is two, and the two load measurement groups are correspondingly arranged directly below the two sides of the bottom beam of the car.
进一步地,所述轿厢底设置有与第一钢丝绳相对应的二吊环,各所述吊环分别设置在对应基础预埋板的正上方,各所述第一钢丝绳固定在对应的吊环上。Further, the bottom of the car is provided with two hoisting rings corresponding to the first wire ropes, each of the hoisting rings is respectively set directly above the corresponding foundation embedded board, and each of the first wire ropes is fixed on the corresponding hoisting ring.
进一步地,所述液压油缸包括一油缸本体以及一活塞,所述活塞包括一活塞头以及垂直设置在活塞头上的活塞竖杆,所述活塞头横设在所述油缸本体的油槽内,所述活塞竖杆穿设过油缸本体的顶部,所述油管通过一进油孔与液压油缸相连,所述进油孔设置在活塞头的上方。Further, the hydraulic cylinder includes a cylinder body and a piston, the piston includes a piston head and a piston vertical rod vertically arranged on the piston head, and the piston head is horizontally arranged in the oil groove of the cylinder body, so The piston vertical rod passes through the top of the oil cylinder body, and the oil pipe is connected with the hydraulic oil cylinder through an oil inlet hole, and the oil inlet hole is arranged above the piston head.
本实用新型的优点在于:The utility model has the advantages of:
传感器显示仪表实时显示拉力传感器的受力大小,并将该信号反馈给计算机,计算机通过智能液压控制装置对液压油缸进、回油,如此形成一个闭环控制系统,直至拉力传感器和电梯轿厢底达到预定载荷,电梯超载,报警系统报警。该装置施加的载荷准确、可靠,且可以根据具体需要对电梯施加任意大小的载荷,适用于任意一部承载量电梯的超载检测。The sensor display instrument displays the force of the tension sensor in real time, and feeds the signal back to the computer. The computer feeds and returns oil to the hydraulic cylinder through the intelligent hydraulic control device, thus forming a closed-loop control system until the tension sensor and the bottom of the elevator car reach Predetermined load, elevator overload, alarm system alarm. The load applied by the device is accurate and reliable, and any load can be applied to the elevator according to specific needs, and is suitable for overload detection of any elevator with a carrying capacity.
另外,本实用新型电梯载荷检测装置体积小、重量轻,便于携带、搬运,同时结构简单,因此在对电梯超载装置进行检验时操作便捷、简单易行;总之本实用新型简单易操作,适用性强,解决了用砝码检测电梯超载存在砝码搬运繁琐、劳动强度大、效率低的问题。In addition, the elevator load detection device of the present invention is small in size, light in weight, easy to carry and carry, and has a simple structure, so it is convenient and easy to operate when inspecting the elevator overload device; Strong, solves the problems of cumbersome weight handling, high labor intensity and low efficiency when using weights to detect elevator overload.
【附图说明】 【Description of drawings】
下面参照附图结合实施例对本实用新型作进一步的说明。The utility model will be further described below in conjunction with the embodiments with reference to the accompanying drawings.
图1为本实用新型结构示意图。Fig. 1 is the structural representation of the utility model.
图2是本实用新型的液压油缸的剖视图。Fig. 2 is a sectional view of the hydraulic cylinder of the present invention.
【具体实施方式】【Detailed ways】
请参阅图1和图2所示,对本实用新型的实施例进行详细的说明。Referring to Fig. 1 and Fig. 2, the embodiment of the present utility model is described in detail.
如图1以及图2所示,本实用新型涉及一种电梯载荷检测装置,所述检测装置配合一电梯轿厢1使用,所述电梯轿厢1的一轿厢底11通过二橡胶块12架设在一轿厢底梁13的上方;所述检测装置包括至少一加载测量组2、一传感器显示仪表3、一计算机4以及一智能液压控制装置5,所述计算机4分别与传感器显示仪表3以及智能液压控制装置5相连;各所述加载测量组2包括一拉力传感器21、一液压油缸22以及一基础预埋板23,各所述拉力传感器21的顶部连接有一第一钢丝绳24,各所述第一钢丝绳24穿设过所述轿厢底梁13并连接至轿厢底11,各所述拉力传感器21的下端通过一第二钢丝绳25与所述液压油缸22的一活塞竖杆221相连,各所述液压油缸22的底部固定在对应的基础预埋板23上,各所述基础预埋板23均预埋在所述电梯的一基坑14内;各所述拉力传感器21均连接至传感器显示仪表3,各所述液压油缸22均通过一油管51连接至智能液压控制装置5。As shown in Figures 1 and 2, the utility model relates to a load detection device for an elevator. The detection device is used in conjunction with an elevator car 1, and a
所述加载测量组2的组数为二组,所述二组加载测量组2分别对应设置在轿厢底梁13两侧的正下方。The number of the load measurement groups 2 is two groups, and the two groups of load measurement groups 2 are arranged directly below the two sides of the car bottom beam 13 respectively.
所述轿厢底11设置有与第一钢丝绳24相对应的二吊环111,各所述吊环111分别设置在对应基础预埋板14的正上方,各所述第一钢丝绳24固定在对应的吊环111上。The
重点参阅图2,所述液压油缸22包括一油缸本体222以及一活塞223,所述活塞223包括一活塞头224以及垂直设置在活塞头224上的活塞竖杆221,所述活塞头224横设在所述油缸本体222的油槽225内,所述活塞竖杆221穿设过油缸本体222的顶部,所述油管51通过一进油孔226与液压油缸22相连,所述进油孔226设置在活塞头224的上方。2, the
预紧第二钢丝绳25,计算机4设定需要加载的报警临界载荷,智能液压控制装置5对液压油缸22进油,活塞223向下移动,拉紧第一钢丝绳24以及的第二钢丝绳25,实现对电梯轿厢底11的加载,拉力传感器21受到同样大小的拉力,并通过传感器显示仪表3将该力值反馈给计算机4,计算机4根据拉力传感器21的反馈信号实时控制智能液压控制装置5对液压油缸22进、回油,如此形成一个闭环控制系统,直至电梯超载报警,以此实现电梯的超载检测。Pre-tighten the
本实用新型的传感器显示仪表实时显示拉力传感器的受力大小,并将该信号反馈给计算机,计算机通过智能液压控制装置对液压油缸进、回油,如此形成一个闭环控制系统,直至拉力传感器和电梯轿厢底达到预定载荷,电梯超载,报警系统报警。该装置施加的载荷准确、可靠,且可以根据具体需要对电梯施加任意大小的载荷,适用于任意一部承载量电梯的超载检测。The sensor display instrument of the utility model displays the force of the tension sensor in real time, and feeds back the signal to the computer, and the computer feeds and returns oil to the hydraulic oil cylinder through an intelligent hydraulic control device, thus forming a closed-loop control system until the tension sensor and the elevator When the bottom of the car reaches the predetermined load and the elevator is overloaded, the alarm system will alarm. The load applied by the device is accurate and reliable, and any load can be applied to the elevator according to specific needs, and is suitable for overload detection of any elevator with a carrying capacity.
另外,本实用新型电梯载荷检测装置体积小、重量轻,便于携带、搬运,同时结构简单,因此在对电梯超载装置进行检验时操作便捷、简单易行;总之本实用新型简单易操作、检测结果更为准确,且适用性强,解决了用砝码检测电梯超载存在砝码搬运繁琐、劳动强度大、效率低的问题。。In addition, the elevator load detection device of the present invention is small in size, light in weight, easy to carry and carry, and has a simple structure, so it is convenient and easy to operate when inspecting the elevator overload device; It is more accurate and has strong applicability, and solves the problems of cumbersome weight handling, high labor intensity and low efficiency in using weights to detect elevator overload. .
虽然以上描述了本实用新型的具体实施方式,但是熟悉本技术领域的技术人员应当理解,我们所描述的具体的实施例只是说明性的,而不是用于对本实用新型的范围的限定,熟悉本领域的技术人员在依照本实用新型的精神所作的等效的修饰以及变化,都应当涵盖在本实用新型的权利要求所保护的范围内。Although the specific embodiments of the present utility model have been described above, those skilled in the art should understand that the specific embodiments we describe are only illustrative, rather than used to limit the scope of the present utility model. Equivalent modifications and changes made by those skilled in the art in accordance with the spirit of the present utility model shall fall within the protection scope of the claims of the present utility model.
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CN 201220511817 CN202808106U (en) | 2012-09-29 | 2012-09-29 | Elevator loading detection device |
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CN 201220511817 Expired - Lifetime CN202808106U (en) | 2012-09-29 | 2012-09-29 | Elevator loading detection device |
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Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102887406A (en) * | 2012-09-29 | 2013-01-23 | 福建省特种设备检验研究院 | Elevator load detection device and method thereof |
CN103900675A (en) * | 2014-05-12 | 2014-07-02 | 华东交通大学 | Novel lift weighing device detection method based on pliers-type lever mechanism |
CN104210913A (en) * | 2014-08-26 | 2014-12-17 | 广州特种机电设备检测研究院 | Elevator zero load balancing coefficient detecting device |
CN106698128A (en) * | 2016-11-30 | 2017-05-24 | 四川省特种设备检验研究院 | No-load lift overload measuring system and method |
CN108946376A (en) * | 2018-07-27 | 2018-12-07 | 芜湖优诺信息科技有限公司 | A kind of conveying device |
WO2020037692A1 (en) * | 2018-08-21 | 2020-02-27 | 福建省特种设备检验研究院 | Elevator operation quality detecting system and detecting method |
CN114455408A (en) * | 2022-01-21 | 2022-05-10 | 江苏海菱机电设备工程有限公司 | Lift car weight detection device after elevator decoration |
CN114655808A (en) * | 2022-05-25 | 2022-06-24 | 河南省矿山起重机有限公司 | Method for calibrating elevator overload protection device |
-
2012
- 2012-09-29 CN CN 201220511817 patent/CN202808106U/en not_active Expired - Lifetime
Cited By (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102887406A (en) * | 2012-09-29 | 2013-01-23 | 福建省特种设备检验研究院 | Elevator load detection device and method thereof |
CN103900675A (en) * | 2014-05-12 | 2014-07-02 | 华东交通大学 | Novel lift weighing device detection method based on pliers-type lever mechanism |
CN103900675B (en) * | 2014-05-12 | 2017-02-08 | 福州鑫奥特纳科技有限公司 | Novel lift weighing device detection method based on pliers-type lever mechanism |
CN104210913A (en) * | 2014-08-26 | 2014-12-17 | 广州特种机电设备检测研究院 | Elevator zero load balancing coefficient detecting device |
CN106698128A (en) * | 2016-11-30 | 2017-05-24 | 四川省特种设备检验研究院 | No-load lift overload measuring system and method |
CN106698128B (en) * | 2016-11-30 | 2020-09-08 | 四川省特种设备检验研究院 | Overload measuring system and method for unloaded elevator |
CN108946376A (en) * | 2018-07-27 | 2018-12-07 | 芜湖优诺信息科技有限公司 | A kind of conveying device |
WO2020037692A1 (en) * | 2018-08-21 | 2020-02-27 | 福建省特种设备检验研究院 | Elevator operation quality detecting system and detecting method |
CN114455408A (en) * | 2022-01-21 | 2022-05-10 | 江苏海菱机电设备工程有限公司 | Lift car weight detection device after elevator decoration |
CN114655808A (en) * | 2022-05-25 | 2022-06-24 | 河南省矿山起重机有限公司 | Method for calibrating elevator overload protection device |
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