CN202792536U - Water pipe type condensation hot water boiler - Google Patents
Water pipe type condensation hot water boiler Download PDFInfo
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- CN202792536U CN202792536U CN2012203854096U CN201220385409U CN202792536U CN 202792536 U CN202792536 U CN 202792536U CN 2012203854096 U CN2012203854096 U CN 2012203854096U CN 201220385409 U CN201220385409 U CN 201220385409U CN 202792536 U CN202792536 U CN 202792536U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02B—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
- Y02B30/00—Energy efficient heating, ventilation or air conditioning [HVAC]
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Abstract
Description
技术领域 technical field
本实用新型涉及一种锅炉,特别涉及一种燃油、燃气型的水管式冷凝热水锅炉,属于制热设备领域。 The utility model relates to a boiler, in particular to a fuel and gas type water tube condensing hot water boiler, which belongs to the field of heating equipment.
背景技术 Background technique
锅炉是一种制热设备,它是利用煤炭、油或气体为燃料,经燃烧产生热量来制取蒸汽或热水,煤炭产生的烟气、渣会污染环境,危害人民的身体健康,而且燃烧技术和烟气的处理较为复杂,油气型燃料易于输送和使用,在保证良好的燃烧条件下,基本不产生环境污染,发热值高。近年来,由于燃油气锅炉体积小,自动化程度高,安装方便,得到了广泛的应用,城市供暖锅炉消耗大量一次能源,并排放大量的污染物,传统上我国的供热锅炉主要以燃煤为主。随着城市生活水平的提高,为了改善城市空气质量,使用清洁能源已经成为一种趋势,这些年来,我们国家发现并开采了大量的天然气,建立了西气东输的大型工程,一些地区(如北京、西安) 规定在市区不准再建立燃煤供热锅炉,并大力推荐使用天然气锅炉,为了避免尾部受热面低温腐蚀,传统的燃煤供热锅炉排烟温度通常高于150 ℃,蒸汽锅炉甚至高于200 ℃,采用天然气之后,目前大多数热水锅炉排烟温度在140~200 ℃之间,这不仅耗费了大量的能源,而且提高了锅炉的运行成本,以天燃气为燃料的锅炉,排放的烟气具有相当高的温度150~250℃,其内含有水蒸气约15%~19%(容积),是烟气热量的主要携带者。如果将锅炉的排烟温度降到足够低的水平,那么烟气中呈过热状态的水蒸气就会凝结而放出汽化潜热,使烟气中的汽化潜热得以回收利用的锅炉称为冷凝式锅炉,传统的烟道换热设计存在效率低、设备易腐蚀、余热利用不及时方便等缺陷,导致锅炉使用整体效率的下降,浪费了大量的能源。 Boiler is a kind of heating equipment. It uses coal, oil or gas as fuel, and generates heat through combustion to produce steam or hot water. The smoke and slag produced by coal will pollute the environment and endanger people's health. The technology and the treatment of flue gas are relatively complicated, and oil-gas fuel is easy to transport and use. Under good combustion conditions, it basically does not produce environmental pollution and has a high calorific value. In recent years, oil-fired gas boilers have been widely used due to their small size, high degree of automation, and convenient installation. Urban heating boilers consume a large amount of primary energy and emit a large amount of pollutants. Traditionally, my country's heating boilers mainly use coal as the host. With the improvement of urban living standards, in order to improve urban air quality, the use of clean energy has become a trend. Over the years, our country has discovered and exploited a large amount of natural gas, and established a large-scale project of west-east gas transmission. Some areas (such as Beijing and Xi’an) stipulate that coal-fired heating boilers are not allowed to be built in urban areas, and strongly recommend the use of natural gas boilers. In order to avoid low-temperature corrosion of the rear heating surface, the exhaust gas temperature of traditional coal-fired heating boilers is usually higher than 150 ℃, and the steam The boiler is even higher than 200 ℃. After using natural gas, the exhaust gas temperature of most hot water boilers is between 140 and 200 ℃, which not only consumes a lot of energy, but also increases the operating cost of the boiler. The flue gas discharged by the boiler has a relatively high temperature of 150~250°C, and contains about 15%~19% (volume) of water vapor, which is the main carrier of the heat of the flue gas. If the exhaust gas temperature of the boiler is lowered to a sufficiently low level, the superheated water vapor in the flue gas will condense and release the latent heat of vaporization, and the boiler that can recover the latent heat of vaporization in the flue gas is called a condensing boiler. The traditional flue heat exchange design has defects such as low efficiency, easy corrosion of equipment, and untimely and convenient use of waste heat, which leads to a decrease in the overall efficiency of the boiler and wastes a lot of energy.
发明内容 Contents of the invention
本实用新型为提供一种能够较为充分和方便及时的利用烟道余热、长久经济耐用的水管式冷凝热水锅炉。 The utility model provides a long-term, economical and durable water tube condensing hot water boiler which can fully, conveniently and timely utilize the residual heat of the flue.
本实用新型所提供的水管式冷凝热水锅炉,包括炉体、烟道,在烟道内设置有两级换热装置节能器和冷凝器,节能器入水通过1号集水箱与锅炉回水相联,出水通过2号集水箱与锅炉给水相联,回水与烟气呈逆流,冷凝器入水通过3号集水箱与锅炉回水相联,出水通过4号集水箱与锅炉给水相联,回水与烟气呈逆流状态,所述的冷凝器由高频焊翅片管组成,材质采用ND钢,所述的冷凝器(4) 换热管采用钢铝复合翅片管,壳体采用搪瓷防腐。 The water tube type condensing hot water boiler provided by the utility model includes a furnace body and a flue, and a two-stage heat exchange device economizer and a condenser are arranged in the flue. , the outlet water is connected to the boiler feed water through the No. 2 collecting tank, and the return water and the flue gas are countercurrent. The condenser water is connected to the boiler return water through the No. 3 collecting tank, and the outlet water is connected to the boiler feed water through the No. It is in a countercurrent state with the flue gas. The condenser is composed of high-frequency welded finned tubes, and the material is ND steel. The heat exchange tube of the condenser (4) is made of steel-aluminum composite finned tubes, and the shell is made of enamel anti-corrosion .
本实用新型所提供的水管式冷凝热水锅炉,烟道内设置了节能器和冷凝器,能够较好的利用烟道余热,降低排烟温度,节能器和冷凝器采用特定工艺和材料,耐烟气环境腐蚀,经久耐用,节能器和冷凝器出入水直接与锅炉进水和回水相联通,及时方便的利用了换热能量,具有显著的节能效果,烟气冷凝的另一作用是可减少NOx 的排放,这一方面由于冷凝式锅炉热效率的提高,减少了燃料的消耗,降低了总排放量,另一方面由于冷凝液对NOx 的吸收,又进一步减少了排放,可以看出本实用新型具有很好的经济和环境效益。 The water tube type condensing hot water boiler provided by the utility model has an economizer and a condenser installed in the flue, which can better utilize the waste heat of the flue and reduce the exhaust gas temperature. The economizer and the condenser adopt specific processes and materials, which are smoke-resistant The gas environment is corrosive and durable. The inlet and outlet water of the economizer and the condenser are directly connected with the boiler inlet and return water, which makes use of the heat exchange energy in a timely and convenient manner, and has a significant energy-saving effect. Another function of flue gas condensation is to reduce The emission of NOx, on the one hand, due to the improvement of the thermal efficiency of the condensing boiler, reduces the consumption of fuel and reduces the total emission. On the other hand, due to the absorption of NOx by the condensate, the emission is further reduced. It can be seen that the utility model It has good economic and environmental benefits.
附图说明 Description of drawings
附图1是本实用新型的示意图。 Accompanying drawing 1 is the schematic diagram of the utility model.
附图2是本实用新型的工质流程示意图。
Accompanying
具体实施方式 Detailed ways
为了更充分的解释本实用新型的实施,提供本实用新型的具体实施例,本实施例仅仅是对本实用新型的阐述和解释,并不限制本实用新型的范围。 In order to fully explain the implementation of the utility model, a specific embodiment of the utility model is provided. This embodiment is only an illustration and explanation of the utility model, and does not limit the scope of the utility model.
如附图所示,在锅炉烟道内设置节能器3和冷凝器4,本锅炉可为双锅筒纵向布置、全膜式水冷壁、D型炉膛自然循环、微正压燃烧的热水锅炉,前墙布置燃烧器,燃料在炉膛内充分燃烧后,折转90°进入对流管束,烟气从对流管束经过烟道流入节能器3、冷凝器4,然后进入烟囱排出,炉膛后墙部位布置了防爆门,节能器3由肋片管组成,肋片管为高频焊接加工而成,节能器3的壳程一端与对流受热面相连,另一端与冷凝器的壳程相连,冷凝器4用来进一步降低排烟温度,并且吸收尾部烟气中水蒸气的汽化潜热,冷凝器的受热面主要由高频焊翅片管组成,材质为ND钢, ND钢是目前国内外最理想耐硫酸低温露点腐用钢材, 用于制造在高含硫烟气中服役的热交换器和蒸发器具有优良的耐酸腐蚀、耐氯离子腐蚀性能,冷凝器换热管采用高频焊翅片管,壳体采用搪瓷防腐,节能器3和冷凝器4内的肋片管为顺列或错列布置,节能器3和冷凝器4内共设置有4个集水箱,换热元件为钢铝复合翅片管,钢铝复合翅片管与集水箱相连,锅炉回水在进入冷凝器前,分流为两部分,一部分进入2号集水箱7,另一部分进入4号集水箱5,然后分别进入节能器3和冷凝器4, 换热后分别汇集到1号和3号集水箱,汇集然后进入锅炉给水,回水与烟气呈逆流状态。
As shown in the attached figure, an economizer 3 and a condenser 4 are installed in the boiler flue, and the boiler can be a hot water boiler with double-drum vertical arrangement, full-membrane water-cooled wall, D-shaped furnace natural circulation, and slight positive pressure combustion. The burner is arranged on the front wall. After the fuel is fully burned in the furnace, it turns 90° and enters the convection tube bundle. The flue gas flows from the convection tube bundle through the flue into the economizer 3 and the condenser 4, and then enters the chimney to be discharged. The rear wall of the furnace is arranged Explosion-proof door, economizer 3 is composed of finned tubes, which are processed by high-frequency welding. One end of the shell side of economizer 3 is connected with the convection heating surface, and the other end is connected with the shell side of condenser. Condenser 4 is used To further reduce the exhaust gas temperature and absorb the latent heat of vaporization of water vapor in the tail flue gas, the heating surface of the condenser is mainly composed of high-frequency welded finned tubes, and the material is ND steel. ND steel is the most ideal sulfuric acid resistant low temperature at home and abroad. Steel for dew point corrosion, used to manufacture heat exchangers and evaporators serving in high-sulfur flue gas. It has excellent acid corrosion resistance and chloride ion corrosion resistance. Enamel anti-corrosion is adopted. The finned tubes in the economizer 3 and the condenser 4 are arranged in parallel or staggered rows. There are 4 water collection tanks in the economizer 3 and the condenser 4. The heat exchange elements are steel-aluminum composite finned tubes. , the steel-aluminum composite finned tube is connected to the water collection tank, and the boiler return water is divided into two parts before entering the condenser, one part enters the No. 2
根据水蒸气分压系数可知烟气中水露点一般在56 ~ 60 ℃,通过用冷媒介质降低烟气温度至露点以下,同时回收烟气的显热和潜热,同时由于水蒸气冷凝过程中冷凝水可以吸收一部分有害气体如SO2 、NOx , 降低了污染物的排放,有利于环保,本实用新型可显著使锅炉热效率提高,以1NM3天燃气燃烧生产理论烟气量约10.3 NM3(大约12.5KG),以过量空气系数1.3为例,产生烟气14 NM3(大约16.6KG),取烟气温度200℃降低至70℃,放出物理显热约1600KJ,水蒸汽冷凝率取50%,放出汽化潜热约1850 KJ,总计放热3450 KJ,约是天然气低位发热量的10%,若取80%烟气进入热能回收装置,可以提高热能利用率8%以上,节省天然气燃料近10%,不需另设环保装置。 According to the water vapor partial pressure coefficient, it can be known that the dew point of water in the flue gas is generally 56-60 ° C. By using a cold medium to reduce the temperature of the flue gas to below the dew point, the sensible heat and latent heat of the flue gas are recovered at the same time. It can absorb some harmful gases such as SO2 and NOx, which reduces the emission of pollutants and is beneficial to environmental protection. The utility model can significantly improve the thermal efficiency of the boiler, and the theoretical flue gas volume produced by burning 1NM3 natural gas is about 10.3 NM3 (about 12.5KG). Taking the excess air coefficient of 1.3 as an example, the flue gas 14 NM3 (about 16.6KG) is generated, the temperature of the flue gas is lowered from 200°C to 70°C, the physical sensible heat is released about 1600KJ, the condensation rate of water vapor is 50%, and the latent heat of vaporization is about 1850 KJ, the total heat release is 3450 KJ, which is about 10% of the low calorific value of natural gas. If 80% of the flue gas is taken into the heat energy recovery device, the heat energy utilization rate can be increased by more than 8%, and the natural gas fuel can be saved by nearly 10%, without the need for additional environmental protection device.
在详细说明本实用新型的实施方式之后,熟悉该项技术的人士可清楚地了解,在不脱离上述申请专利范围与精神下可进行各种变化与修改,凡依据本实用新型的技术实质对以上实施例所作的任何简单修改、等同变化与修饰,均属于本实用新型技术方案的范围,且本实用新型亦不受限于说明书中所举实例的实施方式。 After describing the implementation of the present utility model in detail, those who are familiar with the technology can clearly understand that various changes and modifications can be carried out without departing from the scope and spirit of the above-mentioned patent application. Any simple modifications, equivalent changes and modifications made in the examples all belong to the scope of the technical solution of the utility model, and the utility model is not limited to the implementation manners of the examples cited in the specification.
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102788427A (en) * | 2012-08-06 | 2012-11-21 | 安阳方快锅炉有限公司 | Water pipe-type condensate hot-water boiler |
CN104819599A (en) * | 2015-05-19 | 2015-08-05 | 周明 | Tiered energy use regional comprehensive energy recycling system |
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2012
- 2012-08-06 CN CN2012203854096U patent/CN202792536U/en not_active Expired - Fee Related
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102788427A (en) * | 2012-08-06 | 2012-11-21 | 安阳方快锅炉有限公司 | Water pipe-type condensate hot-water boiler |
CN104819599A (en) * | 2015-05-19 | 2015-08-05 | 周明 | Tiered energy use regional comprehensive energy recycling system |
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