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CN202782643U - Connection circuit of power battery and motor in hybrid electric vehicle - Google Patents

Connection circuit of power battery and motor in hybrid electric vehicle Download PDF

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Publication number
CN202782643U
CN202782643U CN2012204614174U CN201220461417U CN202782643U CN 202782643 U CN202782643 U CN 202782643U CN 2012204614174 U CN2012204614174 U CN 2012204614174U CN 201220461417 U CN201220461417 U CN 201220461417U CN 202782643 U CN202782643 U CN 202782643U
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motor
relay
power battery
positive
power
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魏海石
杨诚
苟斌
陈健
王云中
李晶晶
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Dongfeng Motor Corp
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    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
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    • Y02T90/40Application of hydrogen technology to transportation, e.g. using fuel cells

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Abstract

本实用新型涉及一种混合动力汽车中动力电池与电机之间的连接电路,它包括电机、设有预充电电容的电机控制器、动力电池、以及强电控制器、负极主继电器、正极主继电器和预充电继电器。本实用新型在强电控制器的电源引脚与汽车点火锁ON档电源线之间连接一个延时继电器,通过该延时继电器使高压回路中正、负继电器不会在30秒内二次断开吸合,排除了电机发电过程中断开电路后电机端电压升高的危险,同时也解决了短时间内继电器再次吸合时回路中出现过大的反向电流烧蚀正负主继电器的问题。

The utility model relates to a connection circuit between a power battery and a motor in a hybrid electric vehicle, which includes a motor, a motor controller provided with a pre-charging capacitor, a power battery, a strong current controller, a negative main relay, and a positive main relay and pre-charge relay. The utility model connects a delay relay between the power supply pin of the strong current controller and the ON gear power line of the automobile ignition lock. Through the delay relay, the positive and negative relays in the high-voltage circuit will not be disconnected twice within 30 seconds. Pick-up eliminates the danger of voltage rise at the motor terminal after disconnecting the circuit during motor power generation, and also solves the problem of excessive reverse current ablation of the positive and negative main relays in the circuit when the relay picks up again in a short period of time .

Description

混合动力汽车中动力电池与电机的连接电路Connection circuit between power battery and motor in hybrid electric vehicle

技术领域 technical field

本实用新型涉及充电连接电路,具体地指一种混合动力汽车中动力电池与电机的连接电路。The utility model relates to a charging connection circuit, in particular to a connection circuit between a power battery and a motor in a hybrid electric vehicle.

背景技术 Background technique

目前,在混合动力汽车中,存在一种高压电上电逻辑,例如当电机控制器端电压被预充电到动力电池端电压的80%时,强电控制器控制吸合正负主继电器,然后完成高压电上电。At present, in hybrid electric vehicles, there is a high-voltage power-on logic. For example, when the terminal voltage of the motor controller is pre-charged to 80% of the power battery terminal voltage, the high-voltage controller controls the positive and negative main relays. Then complete the high voltage power on.

但是在车辆试验过程中,正、负主继电器经常发生烧蚀粘连。在对现有混合动力汽车中动力电池到电机的连接电路进行分析时,通过对上电前后继电器回路中电压测试对比,发现电机在发电过程中,若断开动力电池到电机的连接电路,电机端的电压会急剧升高。若短时间内再次上电,由于电路中电机端电压远大于80%动力电池端电压,正、负主继电器绕过预充电直接吸合,电路中反向电流远超正、负继电器的最大负荷,造成正、负继电器烧蚀粘连。However, during the vehicle test, ablation and adhesion of the positive and negative main relays often occurred. When analyzing the connection circuit between the power battery and the motor in the existing hybrid electric vehicle, by comparing the voltage test and comparison in the relay circuit before and after power-on, it is found that if the connection circuit between the power battery and the motor is disconnected during the power generation process of the motor, the motor will The voltage at the terminal will rise sharply. If power is turned on again in a short period of time, since the motor terminal voltage in the circuit is much greater than 80% of the power battery terminal voltage, the positive and negative main relays bypass the pre-charging and directly pull in, and the reverse current in the circuit far exceeds the maximum load of the positive and negative relays , resulting in ablation and adhesion of positive and negative relays.

发明目的purpose of invention

本实用新型的目的就在于克服上述现有技术的不足而提供一种混合动力汽车中动力电池与电机的连接电路,该连接电路能够延迟强电控制器的掉电时间,避免了短期内上电会导致正、负主继电器烧蚀粘连的问题。The purpose of this utility model is to overcome the above-mentioned deficiencies in the prior art and provide a connection circuit between the power battery and the motor in a hybrid electric vehicle. It will cause the problem of ablation and adhesion of positive and negative main relays.

实现本实用新型目的采用的技术方案是:一种混合动力汽车中动力电池与电机之间的连接电路,包括:电机、设有预充电电容的电机控制器、动力电池、以及强电控制器、负极主继电器、正极主继电器和预充电继电器,所述强电控制器的三个控制引脚分别与所述负极主继电器、正极主继电器和预充电继电器的常闭触点连接,它还包括:一延时继电器,其与汽车点火锁ON档电源线连接,该延时继电器的开关连接在所述强电控制器的电源引脚与汽车的蓄电池电源线之间。The technical solution adopted to realize the purpose of this utility model is: a connection circuit between a power battery and a motor in a hybrid electric vehicle, including: a motor, a motor controller provided with a pre-charging capacitor, a power battery, and a strong current controller, The negative main relay, the positive main relay and the pre-charging relay, the three control pins of the heavy current controller are respectively connected to the normally closed contacts of the negative main relay, the positive main relay and the pre-charging relay, and it also includes: A time-delay relay, which is connected with the ON gear power line of the automobile ignition lock, and the switch of the time-delay relay is connected between the power supply pin of the described heavy current controller and the battery power line of the automobile.

进一步地,所述延时继电器为30秒延时继电器。Further, the delay relay is a 30-second delay relay.

本实用新型在传统的混合动力汽车中动力电池到电机的连接电路中,增加30秒延迟继电器,使高压回路中正、负继电器不会在30秒内二次断开吸合。排除了电机发电过程中断开电路后电机端电压升高的危险,同时也解决了短时间内继电器再次吸合时回路中出现过大的反向电流烧蚀正负主继电器的问题。The utility model adds a 30-second delay relay to the connection circuit between the power battery and the motor in the traditional hybrid electric vehicle, so that the positive and negative relays in the high-voltage circuit will not be disconnected and closed twice within 30 seconds. It eliminates the danger of the motor terminal voltage rising after the circuit is disconnected during the motor power generation process, and also solves the problem that the positive and negative main relays are ablated by excessive reverse current in the circuit when the relay is closed again in a short period of time.

附图说明 Description of drawings

图1为现有混合动力汽车中动力电池到电机的连接电路图;Fig. 1 is the connection circuit diagram of power battery to motor in existing hybrid electric vehicle;

图2为本实用新型混合动力汽车中动力电池到电机的连接电路图;Fig. 2 is the connection circuit diagram of power battery to motor in the hybrid electric vehicle of the present invention;

图中,1-电机,2-电机控制器,3-预充电电容,4-负极主继电器,5-正极主继电器,6-预充电继电器,7-动力电池,8-预充电电阻,9-强电控制器,10-汽车点火锁ON档电源线,11-汽车蓄电池电源线,12-30秒延时继电器。In the figure, 1-motor, 2-motor controller, 3-pre-charging capacitor, 4-negative main relay, 5-positive main relay, 6-pre-charging relay, 7-power battery, 8-pre-charging resistor, 9- Strong current controller, 10- car ignition lock ON gear power cord, 11- car battery power cord, 12-30 second delay relay.

具体实施方式 Detailed ways

下面结合附图和具体实施例对本实用新型作进一步的详细说明。Below in conjunction with accompanying drawing and specific embodiment the utility model is described in further detail.

如图1所示,混合动力汽车中现有的动力电池到电机的连接电路包括电机1、设有预充电电容3的电机控制器2、动力电池7、以及强电控制器9、负极主继电器4、正极主继电器5和预充电继电器6。强电控制器9的电源引脚与汽车点火锁ON档电源线连接。强电控制器9的第一控制引脚与负极主继电器4的常闭触点连接,第二控制引脚与正极主继电器5的常闭触点连接,第三控制引脚与预充电主继电器6的常闭触点连接。负极主继电器4的常开触点与预充电电容3的一端连接,正极主继电器5和预充电继电器6的常开触点均与预充电电容3的另一端连接。As shown in Figure 1, the existing power battery-to-motor connection circuit in a hybrid electric vehicle includes a motor 1, a motor controller 2 with a pre-charge capacitor 3, a power battery 7, a strong current controller 9, and a negative main relay 4. Positive main relay 5 and pre-charging relay 6. The power supply pin of the strong current controller 9 is connected with the ON gear power line of the automobile ignition lock. The first control pin of the strong current controller 9 is connected to the normally closed contact of the negative main relay 4, the second control pin is connected to the normally closed contact of the positive main relay 5, and the third control pin is connected to the precharge main relay 6's normally closed contact connection. The normally open contacts of the negative main relay 4 are connected to one end of the precharging capacitor 3 , and the normally open contacts of the positive main relay 5 and the precharging relay 6 are both connected to the other end of the precharging capacitor 3 .

使用上述现有的连接电路,高压电上电控制过程如下:Using the existing connection circuit above, the high-voltage power-on control process is as follows:

当点火锁开关打到ON档时,强电控制器9控制预充电继电器6和负极主继电器4吸合,电流流向为动力电池7、预充电电阻8、预充电继电器6、预充电电容3、负极主继电器4、动力电池7,当预充电电容3两端电压U2大于U1两端电压的80%时,强电控制器9控制吸合正极主继电器6,同时断开预充电继电器6,高压电上电完成。When the ignition lock switch is turned to the ON gear, the strong current controller 9 controls the pre-charging relay 6 and the negative main relay 4 to pull in, and the current flows to the power battery 7, the pre-charging resistor 8, the pre-charging relay 6, the pre-charging capacitor 3, Negative main relay 4, power battery 7, when the voltage U2 at both ends of the pre-charging capacitor 3 is greater than 80% of the voltage at both ends of U1, the strong current controller 9 controls the pull-in of the positive main relay 6, and disconnects the pre-charging relay 6 at the same time. Piezo power up is complete.

当汽车的电机1运行在发电工况时,电流流向为电机控制器2、正极主继电器5、动力电池7、负极主继电器4、电机控制器2,若汽车点火锁ON档电源线1掉电,动力电池7到电机1连接电路中强电控制器9电源断开,则正极主继电器5、负极主继电器4触电断开,电机控制器2内预充电电容3两端电压U2因抛负载会急剧升高,若30秒内ON档电源线1再次上电,因电机控制器2内预充电电容3两端电压U2远大于动力电池端电压U1的80%,正主继电器5和负主继电器4吸合。根据I=(U2-U1)/R,因电路中电阻非常小,I非常大,远超正主继电器5和负主继电器4的最大负载电流,造成正主继电器5和负主继电器4烧蚀粘连。When the motor 1 of the car is running in the power generation condition, the current flow is the motor controller 2, the positive main relay 5, the power battery 7, the negative main relay 4, and the motor controller 2. If the car ignition lock is ON and the power line 1 is powered off In the connection circuit between the power battery 7 and the motor 1, the power supply of the high-power controller 9 is disconnected, the positive main relay 5 and the negative main relay 4 are electrically disconnected, and the voltage U2 at both ends of the pre-charging capacitor 3 in the motor controller 2 will decrease due to load dumping. It rises sharply. If the ON gear power line 1 is powered on again within 30 seconds, because the voltage U2 at both ends of the pre-charge capacitor 3 in the motor controller 2 is much greater than 80% of the power battery terminal voltage U1, the positive main relay 5 and the negative main relay 4 suction. According to I=(U2-U1)/R, because the resistance in the circuit is very small, I is very large, far exceeding the maximum load current of the positive main relay 5 and the negative main relay 4, resulting in the ablation of the positive main relay 5 and the negative main relay 4 Adhesion.

本实用新型在强电控制器的电源引脚与汽车点火锁ON档电源线10之间连接有30秒延时继电器12,汽车蓄电池电源线11与强电控制器的电源引脚之间通过30秒延时继电器12的开关控制。若汽车点火锁ON档电源线1掉电,因强电控制器9的电源端有延迟30秒继电器,强电控制器9延迟30秒掉电,同样正主继电器5和负主继电器4控制端因有电,继电器触电延迟30秒断开。此时,回路中电流流向继续,因电机1不再发电,回路中电压不断被动力电池7吸收,30秒足以使正主继电器5和负主继电器4两端电压达到平衡。若30秒内汽车点火锁ON档电源线1再次上电,正主继电器5和负主继电器4已经处于吸合状态,避免了30秒内二次断开吸合的现象。基于延迟继电器的混合动力汽车动力电池到电机连接电路使正主继电器5和负主继电器4的工作电流回到合理的范围内,使正负主继电器的寿命大大增加。In the utility model, a 30-second delay relay 12 is connected between the power supply pin of the strong current controller and the ON gear power line 10 of the automobile ignition lock, and a 30-second delay relay 12 is connected between the power supply line 11 of the automobile battery and the power supply pin of the strong current controller. The switch control of second time delay relay 12. If the power line 1 of the ignition lock ON gear of the car loses power, because the power supply terminal of the strong current controller 9 has a delay relay of 30 seconds, the power supply of the strong current controller 9 is delayed for 30 seconds, and the positive main relay 5 and the negative main relay 4 control terminals are also Because there is electricity, the relay will be disconnected after 30 seconds after electric shock. At this time, the current in the circuit continues to flow, because the motor 1 no longer generates power, the voltage in the circuit is continuously absorbed by the power battery 7, and 30 seconds is enough to balance the voltages at both ends of the positive main relay 5 and the negative main relay 4. If the automobile ignition lock ON gear power line 1 is powered on again within 30 seconds, the positive main relay 5 and the negative main relay 4 are already in the pull-in state, which avoids the phenomenon of second disconnection and pull-in within 30 seconds. The hybrid electric vehicle power battery to the motor connection circuit based on the delay relay makes the working current of the positive main relay 5 and the negative main relay 4 return to a reasonable range, so that the service life of the positive and negative main relays is greatly increased.

Claims (2)

1.一种混合动力汽车中动力电池与电机的连接电路,包括:电机、设有预充电电容的电机控制器、动力电池、以及强电控制器、负极主继电器、正极主继电器和预充电继电器,所述强电控制器的三个控制引脚分别与所述负极主继电器、正极主继电器和预充电继电器的常闭触点连接,其特征在于,还包括:1. A connection circuit between a power battery and a motor in a hybrid electric vehicle, comprising: a motor, a motor controller provided with a pre-charging capacitor, a power battery, and a strong current controller, a negative main relay, a positive main relay and a pre-charging relay , the three control pins of the high current controller are respectively connected with the normally closed contacts of the negative main relay, the positive main relay and the pre-charging relay, it is characterized in that, also includes: 一延时继电器,其与汽车点火锁ON档电源线连接,该延时继电器的开关连接在所述强电控制器的电源引脚与汽车的蓄电池电源线之间。A time-delay relay, which is connected with the ON gear power line of the automobile ignition lock, and the switch of the time-delay relay is connected between the power supply pin of the described heavy current controller and the battery power line of the automobile. 2.根据权利要求1所述混合动力汽车中动力电池与电机的连接电路,其特征在于:所述延时继电器为30秒延时继电器。2. The connection circuit between the power battery and the motor in the hybrid electric vehicle according to claim 1, characterized in that: the delay relay is a 30-second delay relay.
CN2012204614174U 2012-09-11 2012-09-11 Connection circuit of power battery and motor in hybrid electric vehicle Expired - Lifetime CN202782643U (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104477043A (en) * 2014-11-14 2015-04-01 中国北车集团大连机车车辆有限公司 DC power source time-delay supply circuit of urban rail vehicle
CN106684482A (en) * 2016-12-29 2017-05-17 深圳市沃特玛电池有限公司 Battery overcharge protection system
CN112009245A (en) * 2019-05-29 2020-12-01 北京新能源汽车股份有限公司 Control method and device for electrifying electric automobile and automobile
CN113640695A (en) * 2020-05-11 2021-11-12 杭州海康汽车软件有限公司 Detection device and detection method

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104477043A (en) * 2014-11-14 2015-04-01 中国北车集团大连机车车辆有限公司 DC power source time-delay supply circuit of urban rail vehicle
CN106684482A (en) * 2016-12-29 2017-05-17 深圳市沃特玛电池有限公司 Battery overcharge protection system
CN112009245A (en) * 2019-05-29 2020-12-01 北京新能源汽车股份有限公司 Control method and device for electrifying electric automobile and automobile
CN113640695A (en) * 2020-05-11 2021-11-12 杭州海康汽车软件有限公司 Detection device and detection method

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Granted publication date: 20130313