CN202734632U - Microcrack flat heat pipe - Google Patents
Microcrack flat heat pipe Download PDFInfo
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- CN202734632U CN202734632U CN 201220419570 CN201220419570U CN202734632U CN 202734632 U CN202734632 U CN 202734632U CN 201220419570 CN201220419570 CN 201220419570 CN 201220419570 U CN201220419570 U CN 201220419570U CN 202734632 U CN202734632 U CN 202734632U
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Abstract
本实用新型公开了一种微裂纹扁平热管,包括管体和附着在管体内壁的多孔毛细层,多孔毛细层的表面具有多条沟槽,沿管体的内壁面周向均布;加工方法是将烧结芯棒置于管体内的中部,管体与烧结芯棒之间有空隙;对管体的一端进行缩尾,然后对管体和烧结芯棒整体除锈去油处理;将金属粉末填入管体与烧结芯棒之间的空隙内,然后连同管体放入高温烧结炉中烧结;烧结完成后取出管体,冷却至室温后取出烧结芯棒,然后对管体的另一端抽真空、灌注工质、密封;对管体进行压扁成型;本实用新型采用相变压扁工艺,采用烧结芯棒诱导方法获得的连续并且足够大的多孔毛细层,即微裂纹通道空间,提供了蒸汽通道,显著提高了扁平热管的传热、传质性能。
The utility model discloses a micro-cracked flat heat pipe, which comprises a pipe body and a porous capillary layer attached to the inner wall of the pipe body. The surface of the porous capillary layer has a plurality of grooves distributed uniformly along the inner wall of the pipe body; the processing method is to The sintered mandrel is placed in the middle of the tube body, and there is a gap between the tube body and the sintered mandrel; shrink one end of the tube body, and then derust and degrease the tube body and the sintered mandrel as a whole; fill the metal powder into In the gap between the tube body and the sintering mandrel, put the tube body together with the sintering furnace into a high-temperature sintering furnace for sintering; take out the tube body after sintering, take out the sintering mandrel after cooling to room temperature, and then vacuumize the other end of the tube body, Infusion of working fluid and sealing; flattening of the pipe body; the utility model adopts the phase change flattening process and the continuous and large porous capillary layer obtained by the sintered mandrel induction method, that is, the micro-crack channel space, which provides steam The channel significantly improves the heat transfer and mass transfer performance of the flat heat pipe.
Description
技术领域 technical field
本实用新型涉及电子领域散热构件,具体是一种微裂纹扁平热管。The utility model relates to a cooling component in the electronic field, in particular to a micro-crack flat heat pipe.
背景技术 Background technique
随着高性能电子芯片技术的快速发展和电子封装及集成度的不断提高,势必造成芯片热流密度急剧增加及有效散热空间日益狭小,传统的散热方法已经不能满足散热需求,亟待提出对电子元器件散热系统进行开发与优化。由于扁平热管具有传热速度快且占用空间少的特性,因而在这些狭小空间的电子产品得到广泛应用。With the rapid development of high-performance electronic chip technology and the continuous improvement of electronic packaging and integration, the heat flux density of the chip will increase sharply and the effective heat dissipation space will become increasingly narrow. The traditional heat dissipation methods can no longer meet the heat dissipation requirements. The cooling system is developed and optimized. Because the flat heat pipe has the characteristics of fast heat transfer and small space occupation, it is widely used in electronic products in these small spaces.
传统微型具有吸液芯热管主要有沟槽热管、烧结金属粉末式热管、丝网式,纤维式吸液芯式等热管。沟槽式吸液芯具有较高的渗透率,工质回流阻力远远低于烧结式吸液芯,在相同管径下有相对较大的蒸汽流动通道,但是其毛细力小,并易受重力影响。然而烧结式吸液芯具备毛细力高,却热阻大、渗透率不高。Traditional micro heat pipes with liquid-absorbent cores mainly include grooved heat pipes, sintered metal powder heat pipes, wire mesh heat pipes, and fiber-type liquid-absorbent core heat pipes. The grooved liquid-absorbing core has a high permeability, and the working fluid return resistance is much lower than that of the sintered liquid-absorbing core. It has a relatively large steam flow channel under the same pipe diameter, but its capillary force is small, and it is susceptible to Gravity affects. However, the sintered wick has high capillary force, but has high thermal resistance and low permeability.
发明内容 Contents of the invention
本实用新型的目的在于克服现有技术的缺点和不足,提供一种结构简单、加工方便的微裂纹扁平热管,解决了现有热管散热能力不足的问题。The purpose of the utility model is to overcome the shortcomings and deficiencies of the prior art, to provide a micro-cracked flat heat pipe with simple structure and convenient processing, and to solve the problem of insufficient heat dissipation capacity of the existing heat pipe.
本实用新型通过下述技术方案实现:The utility model is realized through the following technical solutions:
一种微裂纹扁平热管,包括管体和附着在管体内壁的多孔毛细层;所述多孔毛细层的表面具有多条沟槽,沿管体的内壁面周向均布。A micro-crack flat heat pipe comprises a pipe body and a porous capillary layer attached to the inner wall of the pipe; the surface of the porous capillary layer has a plurality of grooves uniformly distributed along the inner wall of the pipe body.
所述管体为金属扁平热管;在管体内充装有去离子蒸馏水或者乙醇。The tube body is a metal flat heat pipe; the tube body is filled with deionized distilled water or ethanol.
一种微裂纹扁平热管制造方法,包括如下步骤:A method for manufacturing a microcrack flat heat pipe, comprising the steps of:
(1)准备一根管体和一根烧结芯棒,烧结芯棒的直径小于管体的内径,将烧结芯棒置于管体内的中部,管体与烧结芯棒之间有空隙;对管体的一端进行缩尾,然后对管体和烧结芯棒整体除锈去油处理;(1) Prepare a pipe body and a sintered mandrel. The diameter of the sintered mandrel is smaller than the inner diameter of the pipe body. Place the sintered mandrel in the middle of the pipe body. There is a gap between the pipe body and the sintered mandrel; One end of the body is shrinked, and then the pipe body and the sintered mandrel are derusted and degreased as a whole;
(2)制备多孔毛细层:将金属粉末填入管体与烧结芯棒之间的空隙内,金属粉末布满整个空隙,然后连同管体放入850℃~950℃高温烧结炉中烧结,烧结后的金属粉末附着在管体的内壁,形成多孔毛细层;(2) Preparation of porous capillary layer: Fill the metal powder into the gap between the tube body and the sintered mandrel, the metal powder covers the entire gap, and then put the tube body together with the tube body into a high-temperature sintering furnace at 850°C to 950°C for sintering. The final metal powder is attached to the inner wall of the tube to form a porous capillary layer;
(3)烧结完成后,取出管体,待自然冷却至室温后再取出烧结芯棒,然后对管体的另一端抽真空、灌注工质、密封;最后通过相变压扁装置对管体进行压扁成型,得到微裂纹扁平热管;(3) After the sintering is completed, take out the tube body, take out the sintered mandrel after cooling down to room temperature naturally, then vacuumize the other end of the tube body, pour working fluid and seal it; Flattening to obtain micro-cracked flat heat pipes;
上述步骤(3)所述最后通过相变压扁装置对管体进行压扁成型,所述相变压扁装置,包括上板模和下板模,下板模开设多个孔,并在该孔内插入加热棒加热下板模;上板模也开设有多个孔,并在该孔内接入冷却水管,通过冷却水对上板模进行连续冷却,然后通过上板模和下板模将管体压扁至所需的扁平形状。In the above step (3), the pipe body is finally flattened and formed by the phase change flattening device. The phase change flattening device includes an upper plate mold and a lower plate mold. The lower plate mold has a plurality of holes, and the A heating rod is inserted into the hole to heat the lower platen; the upper platen is also provided with multiple holes, and a cooling water pipe is connected to the hole, and the upper platen is continuously cooled by the cooling water, and then the upper platen and the lower platen are passed Flatten the tube body to the desired flat shape.
上述步骤(1),在管体的内表面还开设有沟槽,烧结芯棒表面为光滑表面。In the above step (1), grooves are also opened on the inner surface of the pipe body, and the surface of the sintered mandrel is smooth.
上述步骤(1),管体的内表面也可以是光滑表面,烧结芯棒表面可以是布满多条沟槽的表面。In the above step (1), the inner surface of the pipe body may also be a smooth surface, and the surface of the sintered mandrel may be a surface covered with multiple grooves.
上述步骤(3)所述工质为去离子蒸馏水或者乙醇。The working medium in the above step (3) is deionized distilled water or ethanol.
与现有技术相比,本实用新型具有以下优点:Compared with the prior art, the utility model has the following advantages:
本实用新型管体内壁附着有多孔毛细层,多孔毛细层的表面具有多条沟槽,沿管体的内壁面周向均布,具备高渗透率和低回流阻力。并采用相变压扁工艺,采用具有沟槽表面的烧结芯棒,诱导多孔毛细层在压扁过程中,沿着多孔毛细层上形成的沟槽自然开裂,开裂后的沟槽在多孔毛细层上形成微裂纹,获得的连续并且足够大的多孔毛细层,这种微裂纹提供了蒸汽通道,显著提高了扁平热管的传热、传质性能。A porous capillary layer is attached to the inner wall of the pipe body of the utility model, and the surface of the porous capillary layer has a plurality of grooves, which are evenly distributed along the inner wall of the pipe body in the circumferential direction, and has high permeability and low backflow resistance. The phase change flattening process is adopted, and the sintered mandrel with a grooved surface is used to induce the porous capillary layer to crack naturally along the grooves formed on the porous capillary layer during the flattening process, and the cracked grooves are in the porous capillary layer Microcracks are formed on the surface, and a continuous and sufficiently large porous capillary layer is obtained. This microcrack provides a steam channel and significantly improves the heat transfer and mass transfer performance of the flat heat pipe.
本实用新型所采用相变压扁工艺,其具有防止了管体中轴线上屈曲现象的产生,保证热管扁平面的质量。The utility model adopts the phase-change flattening process, which prevents buckling on the central axis of the pipe body and ensures the quality of the flat surface of the heat pipe.
本实用新型技术手段简便易行,成本低廉,便于推广应用。The technical means of the utility model is simple and easy to implement, the cost is low, and it is convenient to popularize and apply.
附图说明 Description of drawings
图1为本实用新型一种结构截面示意图;Fig. 1 is a kind of structural sectional schematic diagram of the utility model;
图2为本实用新型其中一种烧结芯棒的截面结构示意图;Fig. 2 is a schematic cross-sectional structure diagram of one of the sintered mandrels of the present invention;
图3是图1制造工艺流程示意图一;Fig. 3 is a schematic diagram of the manufacturing process flow in Fig. 1;
图4是图1制造工艺流程示意图二;Fig. 4 is the second schematic diagram of the manufacturing process flow in Fig. 1;
图5为本实用新型另一种结构截面示意图;Fig. 5 is a schematic cross-sectional view of another structure of the utility model;
图6是图5制造工艺流程示意图一;Fig. 6 is a schematic diagram of the manufacturing process of Fig. 5;
图7是图5制造工艺流程示意图二;FIG. 7 is a second schematic diagram of the manufacturing process flow in FIG. 5;
具体实施方式 Detailed ways
下面结合具体实施例对本实用新型作进一步具体详细描述。Below in conjunction with specific embodiment the utility model is described in further detail.
实施例1Example 1
如图1~4所示。本实用新型微裂纹扁平热管,包括管体1和附着在管体1内壁的多孔毛细层2;所述多孔毛细层2的表面具有多条沟槽,沿管体1的内壁面周向均布;所述管体1采用金属扁平热管,管体1内充装有去离子蒸馏水或者乙醇。As shown in Figures 1 to 4. The micro-crack flat heat pipe of the utility model comprises a
本实用新型微裂纹扁平热管制造方法,可通过如下步骤实现:The utility model micro-crack flat heat pipe manufacturing method can be realized through the following steps:
(1)准备一根管体1(圆形金属热管)和一根烧结芯棒3,烧结芯棒的直径小于管体1的内径,将烧结芯棒置于管体1内的中部,管体1与烧结芯棒3之间有空隙;对管体1的一端进行缩尾,然后对管体1和烧结芯棒3整体除锈去油处理;(1) Prepare a tube body 1 (circular metal heat pipe) and a
(2)制备多孔毛细层:将金属粉末填入管体1与烧结芯棒3之间的空隙内,金属粉末布满整个空隙,然后连同管体1放入850℃~950℃高温烧结炉中烧结,烧结后的金属粉末附着在管体1的内壁,形成多孔毛细层;(2) Preparation of porous capillary layer: Fill the metal powder into the gap between the
(3)烧结完成后,取出管体1,待自然冷却至室温后再取出烧结芯棒3,然后对管体1的另一端抽真空、灌注工质、密封;最后通过相变压扁装置对管体1进行压扁成型,得到微裂纹扁平热管;(3) After the sintering is completed, take out the
上步骤(3)所述最后通过相变压扁装置对管体1进行压扁成型,该相变压扁装置,包括上板模4和下板模5,下板模5开设多个孔(图中示出5个),并在该孔内插入加热棒加热下板模5;上板模4也开设有多个孔(图中示出5个),并在该孔内接入冷却水管,通过冷却水对上板模4进行连续冷却,然后通过上板模4和下板模5将管体1压扁至所需的扁平形状。In the above step (3), the
上述步骤(1),管体1的内表面为光滑表面,所述烧结芯棒表面为布满多条沟槽的表面(见图2)。完成烧结工艺后,这种结构的烧结芯棒会相应的在多孔毛细层的内表面形成对应的沟槽结构,因此,在管体1的压扁过程中,沿着多孔毛细层内表面形成的沟槽自然开裂,开裂后的沟槽形成连续的蒸汽通道,从而得到微裂纹扁平热管;In the above step (1), the inner surface of the
上步骤(3)所述工质为去离子蒸馏水或者乙醇。The working medium in the above step (3) is deionized distilled water or ethanol.
金属粉末为铜、铝金属粉末等,目数为200~400目。The metal powder is copper, aluminum metal powder, etc., and the mesh size is 200-400 mesh.
烧结芯棒3的材料可采用不锈钢、镍基合金等。The material of the sintered
实施例2Example 2
本实施例除下述特征外,其他特征与实施例1相同。This embodiment is the same as
如图5~图7所示。上述步骤(1),在管体1的内表面开设有沟槽,所述烧结芯棒表面为光滑表面(图中未示出)。As shown in Figure 5 to Figure 7. In the above step (1), grooves are opened on the inner surface of the
如上所述,便可较好地实现本实用新型。As mentioned above, the utility model can be better realized.
上述实施例仅为本实用新型较佳的实施方式,但本实用新型的实施方式并不受上述实施例的限制,其他任何未背离本实用新型的精神实质与原理下所作的改变、修饰、替代、组合、简化,均应为等效的置换方式,都包含在本实用新型的保护范围之内。The above-mentioned embodiment is only the preferred implementation mode of the present utility model, but the implementation mode of the present utility model is not limited by the above-mentioned embodiment, and any other changes, modifications and substitutions made without departing from the spirit and principle of the present utility model , combination, and simplification, all should be equivalent replacement methods, and are all included in the protection scope of the present utility model.
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Cited By (6)
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CN102829659A (en) * | 2012-08-22 | 2012-12-19 | 华南理工大学 | Micro-crack flat heat pipe and manufacturing method thereof |
CN104792206A (en) * | 2015-04-24 | 2015-07-22 | 江劲松 | Plate type heat pipe with special-shaped grooves |
CN105180700A (en) * | 2015-09-10 | 2015-12-23 | 华北电力大学 | Porous wall surface heat exchange tube with fixed evaporation core and preparation method of porous wall surface heat exchange tube |
CN105258548A (en) * | 2015-09-10 | 2016-01-20 | 华北电力大学 | Preparation method which is used for porous boiling surface and capable of controlling vaporization core |
CN111595188A (en) * | 2020-06-03 | 2020-08-28 | 常州大学 | Micro heat pipe with multi-stage capillary structure and preparation method thereof |
CN114749881A (en) * | 2022-04-15 | 2022-07-15 | 浙江康盛热交换器有限公司 | Ultra-thin wall micro heat pipe forming process |
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2012
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Cited By (10)
Publication number | Priority date | Publication date | Assignee | Title |
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CN102829659A (en) * | 2012-08-22 | 2012-12-19 | 华南理工大学 | Micro-crack flat heat pipe and manufacturing method thereof |
CN102829659B (en) * | 2012-08-22 | 2014-04-02 | 华南理工大学 | A kind of microcrack flat heat pipe and its manufacturing method |
CN104792206A (en) * | 2015-04-24 | 2015-07-22 | 江劲松 | Plate type heat pipe with special-shaped grooves |
CN105180700A (en) * | 2015-09-10 | 2015-12-23 | 华北电力大学 | Porous wall surface heat exchange tube with fixed evaporation core and preparation method of porous wall surface heat exchange tube |
CN105258548A (en) * | 2015-09-10 | 2016-01-20 | 华北电力大学 | Preparation method which is used for porous boiling surface and capable of controlling vaporization core |
CN105258548B (en) * | 2015-09-10 | 2017-03-01 | 华北电力大学 | A kind of porous boiling surface preparation method that can control the nucleus of boiling |
CN105180700B (en) * | 2015-09-10 | 2017-06-06 | 华北电力大学 | A kind of porous wall heat exchanger tube with the fixed nucleus of boiling and preparation method thereof |
CN111595188A (en) * | 2020-06-03 | 2020-08-28 | 常州大学 | Micro heat pipe with multi-stage capillary structure and preparation method thereof |
CN111595188B (en) * | 2020-06-03 | 2021-07-27 | 常州大学 | Micro heat pipe with multi-level capillary structure and preparation method thereof |
CN114749881A (en) * | 2022-04-15 | 2022-07-15 | 浙江康盛热交换器有限公司 | Ultra-thin wall micro heat pipe forming process |
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