CN202715525U - Painting line with automatic energy-saving control function - Google Patents
Painting line with automatic energy-saving control function Download PDFInfo
- Publication number
- CN202715525U CN202715525U CN2012204319385U CN201220431938U CN202715525U CN 202715525 U CN202715525 U CN 202715525U CN 2012204319385 U CN2012204319385 U CN 2012204319385U CN 201220431938 U CN201220431938 U CN 201220431938U CN 202715525 U CN202715525 U CN 202715525U
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- automatic energy
- heating device
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P80/00—Climate change mitigation technologies for sector-wide applications
- Y02P80/10—Efficient use of energy, e.g. using compressed air or pressurized fluid as energy carrier
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Abstract
The utility model relates to a painting process production line, in particular to a painting line with an automatic energy-saving control function. The painting line with the automatic energy-saving control function comprises a programmable logic controller (PLC), a pretreatment device, a drying oven heating device, a strong cooling device, a paint and powder spraying device and a curing oven heating device, and further comprises sensors. The PLC is connected with the sensors, an inlet and an outlet of the pretreatment device are respectively provided with a sensor, an inlet and an outlet of the drying oven heating device are respectively provided with a sensor, an inlet and an outlet of the strong cooling device are respectively provided with a sensor, and an inlet and an outlet of the curing oven heating device are respectively provided with a sensor. The painting line with the automatic energy-saving control function has the advantages of being energy-saving, and capable of reducing pollutant emission, lowering device abrasion, prolonging the service life of equipment, and reducing operation time; and due to automatic detection, investment is little.
Description
Technical field
The utility model relates to a kind of coating process production line, relates in particular to a kind of automatic energy saving control paint line.
Background technology
Coating process comprises: pre-treatment (is cleaned greasy dirt, the substrate of even compact is provided) → dry and (moisture of surface of the work is removed, prevent again corrosion of parent metal, the raising coating quality) → by force cold (the cooling surface of the work reaches the technological temperature that dusts or spray paint) → spray paint/dust → solidify (surface coating is through the process of the effect formation such as physical property volatilization or chemistry oxidation polymerization with the solid film of workpiece secure bond).
When the control method of traditional coating process production line is work with pre-treatment, oven dry, by force cold, solidify each system equipment and all open in order successively, during stopping production with pre-treatment, oven dry, by force cold, solidify and close together, because suspension conveyer chain not necessarily can be operated at full capacity, so equipment still was in opening when this control method can cause that certain station does not have workpiece sometimes, this has just caused the waste of this part energy and the loss of equipment.In view of above situation, we have made some improvements the present control method of paint line, thereby have reached energy savings, reduce the purpose of equipment loss.
The utility model content
The purpose of this utility model is effectively to have overcome an above-mentioned difficult problem, and the automatic energy saving control paint line of a kind of energy savings, minimizing equipment loss is provided.
The technical solution of the utility model is as follows: a kind of automatic energy saving control paint line, comprise PLC master controller, pretreating device, drying oven heater, strong device for cooling, the dusting device that sprays paint, solidification furnace heating device, also comprise sensor, described PLC master controller is connected with sensor, the entrance and exit of described pretreating device arranges respectively sensor, the entrance and exit of described drying unit arranges respectively sensor, the entrance and exit of described strong device for cooling arranges respectively sensor, and the entrance and exit of described solidification equipment arranges respectively sensor.
Further, described drying oven heater comprises energy saver mode and mode of operation.
Further, described solidification furnace heating device comprises energy saver mode and mode of operation.
The beneficial effects of the utility model are:
1. the saving energy reduces pollutant emission, can automatically open corresponding heating system according to the actual heating-up time during start; Automatically open corresponding process equipment when in the production process workpiece being arranged, stop corresponding process equipment when not having workpiece; Can automatically change energy saver mode over to during bait, reduce oven dry and solidification temperature, thereby saves energy, heat energy, water resource reduce the discharging of waste gas, waste water and pollutant.
2. the reduction equipment loss improves service life of equipment, compares traditional control method, has reduced the running time of equipment every day, increases the service life.
3. reduce the operating time, because be automatic detection, get final product so only need to open suspension conveyer chain every day, corresponding equipment can be opened automatically according to the signal that detects by system.Thereby the amount of labour that reduces the workman reduces human and material resources, reduces production costs.
4. less investment only need increase some cover sensors and just can produce considerable economic benefit.
Description of drawings
Fig. 1 is structural representation of the present utility model,
Wherein: 1, pretreating device, 2, the drying oven heater, 3, strong device for cooling, 4, the dusting device that sprays paint, 5, solidification furnace heating device, 6, sensor.
The specific embodiment
Below in conjunction with accompanying drawing the specific embodiment of the present utility model is made brief description.
As shown in Figure 1,1 entrance and exit place sets respectively pair of sensors 6-1 and sensor 6-2 at pretreating device, 2 entrance and exit places set respectively pair of sensors 6-2 and sensor 6-3 at the drying oven heater, set respectively pair of sensors 6-4 and sensor 6-5 at strong device for cooling 3 entrance and exit places, 5 entrance and exit places set respectively pair of sensors 6-7 and sensor 6-8 at solidification furnace heating device.When the PLC master controller detects sensor 6-1 and two positions of sensor 6-2 did not have workpiece to pass through simultaneously in 2-3 minute, the PLC master controller will stop the work of pretreating device 1 each spray pump and heating system automatically.Equally, when the PLC master controller detects sensor 6-3 and two positions of sensor 6-4 did not have workpiece to pass through simultaneously in 2-3 minute, the PLC master controller will stop the heating system work of drying oven heater 2 automatically; When the PLC master controller detects sensor 6-5 and two positions of sensor 6-6 did not have workpiece to pass through simultaneously in 2-3 minute, the PLC master controller will stop the air supplying and exhausting system work of strong device for cooling 3 automatically; When the PLC master controller detects sensor 6-7 and two positions of sensor 6-8 did not have workpiece to pass through simultaneously in 2-3 minute, the PLC master controller stops the work of solidification furnace heating device 5 automatically.
According to production line ruuning situation, when burst at the seams every day when sensor 6-1 has workpiece to pass through the PLC master controller automatically open pretreating device 1, and through certain hour (T1) time-delay automatically open afterwards drying oven heater 2 drying cycles, heating system, pass through again the time-delay of certain hour (T2) and automatically open afterwards solidification furnace heating device 5 cure cycle, heating system.
Do not have workpiece to pass through when sensor 6-2 was consecutively detected in 5 minutes, the PLC master controller changes drying oven heater 2 over to energy saver mode automatically, automatically reduces the temperature to t1 (fixed according to technological requirement), during such as nooning.After sensor 6-2 detects workpiece two minutes, automatically temperature is transferred to production temperature t 2 (fixed according to technological requirement).Equally, do not have workpiece to pass through when sensor 6-6 was consecutively detected in 5 minutes, the PLC master controller changes solidification furnace heating device 5 over to energy saver mode automatically, automatically reduces the temperature to t3 (fixed according to technological requirement), during such as nooning.After sensor 6-6 detects workpiece two minutes, automatically solidification furnace heating device 5 temperature are transferred to production temperature t 4 (fixed according to technological requirement).
Above an embodiment of the present utility model is had been described in detail, but described content only is preferred embodiment of the present utility model, can not be considered to be used to limiting practical range of the present utility model.All equalizations of doing according to the utility model application range change and improve etc., all should still belong within the patent covering scope of the present utility model.
Claims (3)
1. an automatic energy saving control paint line comprises PLC master controller, pretreating device, drying oven heater, strong device for cooling, the dusting device that sprays paint, solidification furnace heating device, it is characterized in that; Also comprise sensor, described PLC master controller is connected with sensor, the entrance and exit of described pretreating device arranges respectively sensor, the entrance and exit of described drying unit arranges respectively sensor, the entrance and exit of described strong device for cooling arranges respectively sensor, and the entrance and exit of described solidification equipment arranges respectively sensor.
2. a kind of automatic energy saving control paint line according to claim 1, described drying oven heater comprises energy saver mode and mode of operation.
3. a kind of automatic energy saving control paint line according to claim 1, described solidification furnace heating device comprises energy saver mode and mode of operation.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012204319385U CN202715525U (en) | 2012-08-28 | 2012-08-28 | Painting line with automatic energy-saving control function |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012204319385U CN202715525U (en) | 2012-08-28 | 2012-08-28 | Painting line with automatic energy-saving control function |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202715525U true CN202715525U (en) | 2013-02-06 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2012204319385U Expired - Fee Related CN202715525U (en) | 2012-08-28 | 2012-08-28 | Painting line with automatic energy-saving control function |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202715525U (en) |
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104122867A (en) * | 2014-07-21 | 2014-10-29 | 徐州博宸新材料科技有限公司 | Energy consumption control system of painting line paint spraying apparatus |
| CN104155935A (en) * | 2014-07-21 | 2014-11-19 | 徐州博宸新材料科技有限公司 | Energy consumption control system for coating line baking equipment |
| CN104181876A (en) * | 2014-07-21 | 2014-12-03 | 徐州博宸新材料科技有限公司 | Energy consumption control system of coating device |
| CN105206720A (en) * | 2015-10-21 | 2015-12-30 | 武汉华星光电技术有限公司 | Bakeout furnace |
| CN106040528A (en) * | 2016-06-14 | 2016-10-26 | 谢骏逸 | Horizontally overturning full-automatic plastic coating equipment |
| CN106975587A (en) * | 2017-03-27 | 2017-07-25 | 安徽江淮汽车集团股份有限公司 | Multipurpose drying stove and finish paint process control system |
| CN109127248A (en) * | 2018-11-06 | 2019-01-04 | 广东江晟铝业有限公司 | A kind of spraying aluminum profile production line |
| CN110560296A (en) * | 2019-09-12 | 2019-12-13 | 顺景园精密铸造(深圳)有限公司 | powder spraying process and powder spraying equipment thereof |
| CN110813617A (en) * | 2019-11-21 | 2020-02-21 | 泗县腾马汽车配件有限公司 | Filter stoving assembly line that dusts |
-
2012
- 2012-08-28 CN CN2012204319385U patent/CN202715525U/en not_active Expired - Fee Related
Cited By (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104155935A (en) * | 2014-07-21 | 2014-11-19 | 徐州博宸新材料科技有限公司 | Energy consumption control system for coating line baking equipment |
| CN104181876A (en) * | 2014-07-21 | 2014-12-03 | 徐州博宸新材料科技有限公司 | Energy consumption control system of coating device |
| CN104181876B (en) * | 2014-07-21 | 2016-09-14 | 徐州博宸新材料科技有限公司 | A kind of energy consumption control system of coating equipment |
| CN104122867A (en) * | 2014-07-21 | 2014-10-29 | 徐州博宸新材料科技有限公司 | Energy consumption control system of painting line paint spraying apparatus |
| CN105206720A (en) * | 2015-10-21 | 2015-12-30 | 武汉华星光电技术有限公司 | Bakeout furnace |
| CN106040528B (en) * | 2016-06-14 | 2018-08-24 | 谢骏逸 | Flip horizontal full-automatic plastic dipping equipment |
| CN106040528A (en) * | 2016-06-14 | 2016-10-26 | 谢骏逸 | Horizontally overturning full-automatic plastic coating equipment |
| CN106975587A (en) * | 2017-03-27 | 2017-07-25 | 安徽江淮汽车集团股份有限公司 | Multipurpose drying stove and finish paint process control system |
| CN109127248A (en) * | 2018-11-06 | 2019-01-04 | 广东江晟铝业有限公司 | A kind of spraying aluminum profile production line |
| CN110560296A (en) * | 2019-09-12 | 2019-12-13 | 顺景园精密铸造(深圳)有限公司 | powder spraying process and powder spraying equipment thereof |
| CN110560296B (en) * | 2019-09-12 | 2020-08-11 | 顺景园精密铸造(深圳)有限公司 | Powder spraying process and powder spraying equipment thereof |
| CN110813617A (en) * | 2019-11-21 | 2020-02-21 | 泗县腾马汽车配件有限公司 | Filter stoving assembly line that dusts |
| CN110813617B (en) * | 2019-11-21 | 2021-07-30 | 泗县腾马汽车配件有限公司 | Filter stoving assembly line that dusts |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20130206 Termination date: 20180828 |