CN202693526U - Ultrasonic automatic detecting apparatus for steel plate - Google Patents
Ultrasonic automatic detecting apparatus for steel plate Download PDFInfo
- Publication number
- CN202693526U CN202693526U CN 201220309975 CN201220309975U CN202693526U CN 202693526 U CN202693526 U CN 202693526U CN 201220309975 CN201220309975 CN 201220309975 CN 201220309975 U CN201220309975 U CN 201220309975U CN 202693526 U CN202693526 U CN 202693526U
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- Prior art keywords
- probe
- driving
- cassette
- vehicle body
- driver element
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- 229910000831 Steel Inorganic materials 0.000 title abstract description 6
- 239000010959 steel Substances 0.000 title abstract description 6
- 239000000523 sample Substances 0.000 claims abstract description 89
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 20
- 238000002604 ultrasonography Methods 0.000 claims description 10
- 238000007789 sealing Methods 0.000 claims description 4
- 239000012530 fluid Substances 0.000 claims description 3
- 238000001514 detection method Methods 0.000 abstract description 2
- 230000002950 deficient Effects 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 244000309464 bull Species 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 230000007547 defect Effects 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
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- Investigating Or Analyzing Materials By The Use Of Ultrasonic Waves (AREA)
Abstract
The utility model discloses an ultrasonic automatic detecting apparatus for a steel plate, comprising a vehicle body, an exhaust pipe, a probe box for containing a plurality of probes, a probe driving motor for driving probes to swing in a transverse direction, a vehicle driving unit for driving the vehicle body to walk, a storage battery, a water tank, a multi-channel ultrasonic flaw detecting instrument, a probe driving unit for driving the probes to move in a vertical direction and a handle controlling switch, wherein the multi-channel ultrasonic flaw detecting instrument is arranged on the upper side of the vehicle body; the water tank is arranged in the middle of the vehicle body; the probe box is arranged on the bottom plate of the vehicle body and is connected with the water tank; the exhaust pipe is arranged on the probe box; the probe driving motor is fixed on the vehicle body, and the output end of the probe driving motor is connected with the probe box; the vehicle driving unit and the handle controlling switch are arranged on the vehicle body; and the storage battery is electrically connected with the probe driving motor, the vehicle driving unit and the probe driving unit. According to the ultrasonic automatic detecting apparatus, through adoption of a single vehicle, a large-area automatic detection of the steel plate is flexibly implemented, and the labor intensity of the operator is greatly reduced.
Description
Technical field
The utility model relates to a kind of ultrasonic detecting equipment, specifically a kind of steel-plate ultrasound ripple automatic checkout equipment.
Background technology
UT (Ultrasonic Testing) is to utilize ultrasonic energy to penetrate the depths of metal material, and when entering another cross section by a cross section, check a kind of method of part defect in the characteristics of interface edge generation reflection, when ultrasonic beam passes to metal inside from piece surface by probe, reflection wave just occurs respectively when running into defective and part bottom surface, form pulse waveform at video screen, judge defective locations and size according to these pulse waveforms, ultrasonic beam is generally carried out take water as medium.
Still the ultrasonic detection technology that has at present is manual operation, has the problems such as artificial scanning is inhomogeneous, the manual work amount is large in the operating process.
Summary of the invention
For the problem that above-mentioned prior art exists, the utility model provides a kind of steel-plate ultrasound ripple automatic checkout equipment, and scanning is even, reduces labor strength.
To achieve these goals, the technical solution adopted in the utility model is: a kind of steel-plate ultrasound ripple automatic checkout equipment, comprise car body, gas outlet, accommodate the probe cassette of some probes, be used for driving the probe drive motor of probe teeter, be used for driving the dolly driver element of car body walking, accumulator, water tank, multiple path ultrasonic flaw detector is used for driving probe driver element and the handle gauge tap that probe vertically moves, and vehicle body upper portion arranges multiple path ultrasonic flaw detector, the car body middle part arranges water tank, hull bottom plate arranges probe cassette, and probe cassette is connected with water tank, is provided with gas outlet on the probe cassette, the probe drive motor is fixed on the car body, its output terminal is connected with probe cassette, is provided with dolly driver element and handle gauge tap on the car body, and storage battery connects the probe drive motor, dolly driver element and probe driver element.
Further, probe cassette is equipped with the probe cassette seal roll before and after the bottom, and both sides are sealing strip.
Further, be provided with fluid level controller in the probe cassette.
The utility model dolly drive unit drives front bull wheel drives dolly and advances forward, the drive motor of popping one's head in simultaneously also drives probe and do teeter in probe cassette, probe drive unit drives probe vertically moves, the resultant velocity track of dolly, probe pace and probe swing speed is sawtooth pattern just, meet the ultrasound examination scanning mode fully, scanning is even, adopts the separate unit dolly to implement neatly the steel plate large tracts of land and automatically detects, and greatly reduces operating personnel's labor capacity.
Description of drawings
Fig. 1 is the utility model structural representation;
Fig. 2 is side schematic view of the present utility model.
Among the figure: 1, gas outlet, 2, the probe drive motor, 3, probe cassette, 4, seal roll, 5, the dolly driver element, 6, accumulator, 7, water tank, 8, multiple path ultrasonic flaw detector, 9, the probe driver element, 10, the handle gauge tap.
Embodiment
The utility model is described in further detail below in conjunction with accompanying drawing.
As depicted in figs. 1 and 2, a kind of steel-plate ultrasound ripple automatic checkout equipment, comprise car body, gas outlet 1, accommodate the probe cassette 3 of some probes, be used for driving the probe drive motor 2 of probe teeter, be used for driving the dolly driver element 5 of car body walking, accumulator 6, water tank 7, multiple path ultrasonic flaw detector 8 is used for driving probe driver element 9 and the handle gauge tap 10 that probe vertically moves, and vehicle body upper portion arranges multiple path ultrasonic flaw detector 8, the car body middle part arranges water tank 7, hull bottom plate arranges probe cassette 3, and probe cassette 3 is connected with water tank 7, is provided with gas outlet 1 on the probe cassette 3, probe drive motor 2 is fixed on the car body, its output terminal is connected with probe cassette 3, is provided with dolly driver element 5 and handle gauge tap 10 on the car body, and accumulator 6 is electrically connected probe drive motor 2, dolly driver element 5 and probe driver element 9.
Before and after probe cassette 3 bottoms probe cassette seal roll 4 is housed, both sides are sealing strip.Probe cassette seal roll 4 makes the water in the probe cassette reduce loss with the sealing of steel plate close contact as far as possible.
Be provided with fluid level controller in the probe cassette, guarantee that probe cassette 3 middle water levels are in certain altitude.
The utility model main body is the dolly that can be walked by driven by motor, and the multiple path ultrasonic flaw detector 8 that can use a plurality of probes to detect simultaneously is installed on the dolly.The dolly middle part is designed to water tank 7, gas outlet 1 guarantees that water tank 7 interior water can enter in the probe cassette 3, and probe cassette 3 is supplied water, and the dolly back-plane design is a probe cassette 3, hold some probes and laterally move, acoustic beam was all the time perpendicular to steel plate when probe need have stationary installation to guarantee that it moves.
Specific works process: control 10 dolly driver elements, 5 driving front bull wheels drive dollies by bat-handle switch and advance forward, the drive motor 3 of popping one's head in simultaneously also drives probe and do teeter in probe cassette 3, probe driver element 9 drives probe and vertically moves, dolly, the resultant velocity track of probe pace and probe swing speed is sawtooth pattern just, meet the ultrasound examination scanning mode fully, 8 data that probe is detected of multiple path ultrasonic flaw detector gather and store the software of Specialty Design, can demarcate and record the relevant position in software to the defective of finding by displacement encoder etc.6 pairs of probes of accumulator drive motor 2, dolly driver element 5 and probe driver element 9 are powered.
Claims (3)
1. steel-plate ultrasound ripple automatic checkout equipment, it is characterized in that, comprise car body, gas outlet (1), accommodate the probe cassette (3) of some probes, be used for driving the probe drive motor (2) of probe teeter, be used for driving the dolly driver element (5) of car body walking, accumulator (6), water tank (7), multiple path ultrasonic flaw detector (8) is used for driving probe driver element (9) and the handle gauge tap (10) that probe vertically moves, and vehicle body upper portion arranges multiple path ultrasonic flaw detector (8), the car body middle part arranges water tank (7), hull bottom plate arranges probe cassette (3), and probe cassette (3) is connected with water tank (7), is provided with gas outlet (1) on the probe cassette (3), probe drive motor (2) is fixed on the car body, its output terminal is connected with probe cassette (3), is provided with dolly driver element (5) and handle gauge tap (10) on the car body, and accumulator (6) is electrically connected probe drive motor (2), dolly driver element (5) and probe driver element (9).
2. a kind of steel-plate ultrasound ripple automatic checkout equipment according to claim 1 is characterized in that, described probe cassette (3) is equipped with probe cassette seal roll (4) before and after the bottom, and both sides are sealing strip.
3. a kind of steel-plate ultrasound ripple automatic checkout equipment according to claim 1 is characterized in that described probe cassette is provided with fluid level controller in (3).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220309975 CN202693526U (en) | 2012-06-29 | 2012-06-29 | Ultrasonic automatic detecting apparatus for steel plate |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220309975 CN202693526U (en) | 2012-06-29 | 2012-06-29 | Ultrasonic automatic detecting apparatus for steel plate |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202693526U true CN202693526U (en) | 2013-01-23 |
Family
ID=47549129
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201220309975 Expired - Fee Related CN202693526U (en) | 2012-06-29 | 2012-06-29 | Ultrasonic automatic detecting apparatus for steel plate |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202693526U (en) |
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103175894A (en) * | 2013-02-06 | 2013-06-26 | 合肥超科电子有限公司 | Manual wheel type steel rail ultrasonic flaw detection car |
| CN103472132A (en) * | 2013-09-27 | 2013-12-25 | 保定天威集团有限公司 | Method and portable device for ultrasonic flaw detection on steel plate |
| CN103604867A (en) * | 2013-10-14 | 2014-02-26 | 广西南南铝加工有限公司 | Ultrasonic testing device and detecting method for aluminium alloy slab ingot |
| CN103760235A (en) * | 2014-01-09 | 2014-04-30 | 鞍钢股份有限公司 | Steel plate ultrasonic flaw detection method |
| CN104535651A (en) * | 2014-12-30 | 2015-04-22 | 南阳汉冶特钢有限公司 | Portable automatic flaw detection device and automatic flow detection method |
| CN106546613A (en) * | 2016-10-21 | 2017-03-29 | 钟立朋 | A kind of steel plate inspection detector |
| CN109613124A (en) * | 2018-12-05 | 2019-04-12 | 鞍钢股份有限公司 | Automatic ultrasonic detection device and detection method for steel plate |
| CN111351837A (en) * | 2018-12-20 | 2020-06-30 | 核动力运行研究所 | Heat transfer pipe inspection probe positioning device of heat exchanger |
-
2012
- 2012-06-29 CN CN 201220309975 patent/CN202693526U/en not_active Expired - Fee Related
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103175894A (en) * | 2013-02-06 | 2013-06-26 | 合肥超科电子有限公司 | Manual wheel type steel rail ultrasonic flaw detection car |
| CN103175894B (en) * | 2013-02-06 | 2015-06-24 | 合肥超科电子有限公司 | Manual wheel type steel rail ultrasonic flaw detection car |
| CN103472132A (en) * | 2013-09-27 | 2013-12-25 | 保定天威集团有限公司 | Method and portable device for ultrasonic flaw detection on steel plate |
| CN103604867A (en) * | 2013-10-14 | 2014-02-26 | 广西南南铝加工有限公司 | Ultrasonic testing device and detecting method for aluminium alloy slab ingot |
| CN103604867B (en) * | 2013-10-14 | 2016-05-04 | 广西南南铝加工有限公司 | Aluminium alloy flat bloom ultrasonic detection device and method of detection |
| CN103760235A (en) * | 2014-01-09 | 2014-04-30 | 鞍钢股份有限公司 | Steel plate ultrasonic flaw detection method |
| CN104535651A (en) * | 2014-12-30 | 2015-04-22 | 南阳汉冶特钢有限公司 | Portable automatic flaw detection device and automatic flow detection method |
| CN106546613A (en) * | 2016-10-21 | 2017-03-29 | 钟立朋 | A kind of steel plate inspection detector |
| CN109613124A (en) * | 2018-12-05 | 2019-04-12 | 鞍钢股份有限公司 | Automatic ultrasonic detection device and detection method for steel plate |
| CN111351837A (en) * | 2018-12-20 | 2020-06-30 | 核动力运行研究所 | Heat transfer pipe inspection probe positioning device of heat exchanger |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| ASS | Succession or assignment of patent right |
Free format text: FORMER OWNER: JIA TAO Effective date: 20130715 Owner name: SINOPEC GORP. Free format text: FORMER OWNER: ZHANG ZHOUPING Effective date: 20130715 |
|
| C41 | Transfer of patent application or patent right or utility model | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20130715 Address after: 221000 Jiangsu province Xuzhou Quanshan Di Shan Xin Cun Xuzhou pipeline technical operation branch testing center Patentee after: Sinopec Corp. Address before: 221000 Jiangsu province Xuzhou Quanshan Di Shan Xin Cun Xuzhou pipeline technical operation branch testing center Patentee before: Zhang Zhouping Patentee before: Jia Tao |
|
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20130123 Termination date: 20140629 |
|
| EXPY | Termination of patent right or utility model |