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CN202692726U - Heating combustion air equipment for ceramic kiln - Google Patents

Heating combustion air equipment for ceramic kiln Download PDF

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Publication number
CN202692726U
CN202692726U CN2012202796549U CN201220279654U CN202692726U CN 202692726 U CN202692726 U CN 202692726U CN 2012202796549 U CN2012202796549 U CN 2012202796549U CN 201220279654 U CN201220279654 U CN 201220279654U CN 202692726 U CN202692726 U CN 202692726U
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Prior art keywords
kiln
combustion
spray gun
heat exchanger
supporting
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Expired - Fee Related
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CN2012202796549U
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Chinese (zh)
Inventor
李峰芝
胡温钢
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Zibo Shi Shi Shi Shi Energy Saving Technology Co Ltd
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ZIBO NEWSPACE CERAMIC CO Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E20/00Combustion technologies with mitigation potential
    • Y02E20/34Indirect CO2mitigation, i.e. by acting on non CO2directly related matters of the process, e.g. pre-heating or heat recovery
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P40/00Technologies relating to the processing of minerals
    • Y02P40/60Production of ceramic materials or ceramic elements, e.g. substitution of clay or shale by alternative raw materials, e.g. ashes

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Abstract

本实用新型涉及一种陶瓷窑炉用的加热助燃风设备,属于陶瓷窑炉节能设备领域,其特征在于包括:窑炉、助燃风机、换热器和喷枪,窑炉内设置有换热器,窑炉上端设置有助燃风机,助燃风机通过管路连接换热器进口,换热器出口通过管路连接喷枪,喷枪设置在窑炉的高温段。通过本设备利用窑炉的余热可以把助燃风加热到150℃以上,能节约燃料10%以上,并且不影响窑炉的压力制度和气氛制度,大大降低了生产成本,减少了燃料燃烧对环境的污染。

Figure 201220279654

The utility model relates to a heating and combustion-supporting air equipment for ceramic kilns, which belongs to the field of energy-saving equipment for ceramic kilns, and is characterized in that it includes: a kiln, a combustion-supporting fan, a heat exchanger and a spray gun, and a heat exchanger is arranged in the kiln. The upper end of the kiln is equipped with a combustion-supporting fan, the combustion-supporting fan is connected to the inlet of the heat exchanger through a pipeline, and the outlet of the heat exchanger is connected to a spray gun through a pipeline, and the spray gun is set in the high temperature section of the kiln. By using the waste heat of the kiln, this equipment can heat the combustion-supporting air to above 150°C, which can save more than 10% of fuel, and does not affect the pressure system and atmosphere system of the kiln, which greatly reduces the production cost and reduces the impact of fuel combustion on the environment. pollute.

Figure 201220279654

Description

陶瓷窑炉用的加热助燃风设备Heating and combustion-supporting air equipment for ceramic kilns

技术领域 technical field

本实用新型涉及一种陶瓷窑炉用的加热助燃风设备,属于陶瓷窑炉节能设备领域。  The utility model relates to heating and combustion-supporting air equipment for ceramic kilns, which belongs to the field of energy-saving equipment for ceramic kilns. the

背景技术 Background technique

在现在的陶瓷企业中,窑炉所用的助燃风都是使用的自然空气,常温的空气被送入窑炉中时要吸收一部分热量,这样就浪费好大一部分热量。有的厂家也曾尝试把窑炉冷却带的热风抽出做助燃风用,但是存在窑压不稳,助燃风氧含量打不到要求而最终放弃,然而这样就相当于无形中浪费了大量的热能。  In the current ceramic enterprises, the combustion-supporting air used in the kiln is the natural air used, and the air at normal temperature needs to absorb part of the heat when it is sent into the kiln, so a large part of the heat is wasted. Some manufacturers have also tried to extract the hot air from the cooling zone of the kiln as combustion-supporting air, but the kiln pressure was unstable, and the oxygen content of the combustion-supporting air could not meet the requirements, so they finally gave up. However, this is equivalent to wasting a lot of heat energy virtually. . the

发明内容 Contents of the invention

根据现有技术的不足,本实用新型要解决的技术问题是:提供一种陶瓷窑炉用的加热助燃风设备,利用窑炉余热能把助燃风从室温加热到150℃,并且不影响窑炉的压力,从而达到降低燃料用量,节约能源。  According to the deficiencies of the prior art, the technical problem to be solved by this utility model is: to provide a heating combustion-supporting air equipment for a ceramic kiln, which can heat the combustion-supporting air from room temperature to 150°C by using the waste heat of the kiln without affecting the kiln. pressure, so as to reduce fuel consumption and save energy. the

本实用新型解决其技术问题所采用的技术方案是:提供一种陶瓷窑炉用的加热助燃风设备,其特征在于包括:窑炉、助燃风机、换热器和喷枪,窑炉内设置有换热器,窑炉上端设置有助燃风机,助燃风机通过管路连接换热器进口,换热器出口通过管路连接喷枪,喷枪设置在窑炉的高温段。  The technical solution adopted by the utility model to solve the technical problem is to provide a heating and combustion-supporting air equipment for a ceramic kiln, which is characterized in that it includes: a kiln, a combustion-supporting fan, a heat exchanger and a spray gun. Heater, the upper end of the kiln is equipped with a combustion-supporting fan, the combustion-supporting fan is connected to the inlet of the heat exchanger through the pipeline, and the outlet of the heat exchanger is connected to the spray gun through the pipeline, and the spray gun is set in the high temperature section of the kiln. the

其中换热器设置在窑炉的冷却带。  The heat exchanger is arranged in the cooling zone of the kiln. the

所述的窑炉为建陶行业用来烧成瓷砖的双层窑、辊道窑和隧道窑。  The kiln is a double-layer kiln, a roller kiln and a tunnel kiln used for firing ceramic tiles in the ceramic industry. the

所述的喷枪是指在窑炉上面喷射燃料的喷枪,所用的燃料为煤气、天然气、液化气或柴油。  The spray gun refers to a spray gun for injecting fuel on the kiln, and the fuel used is coal gas, natural gas, liquefied petroleum gas or diesel oil. the

助燃风机是各种窑炉使用的具有压力设置的风机。  Combustion fans are fans with pressure settings used in various kilns. the

换热器是耐热耐氧化的不锈钢材料做的换热装置。  The heat exchanger is a heat exchange device made of heat-resistant and oxidation-resistant stainless steel. the

所述的所述的管路为耐热耐氧化的不锈钢送风管路。  The said pipeline is a heat-resistant and oxidation-resistant stainless steel air supply pipeline. the

本实用新型的有益效果是:通过本设备利用窑炉的余热可以把助燃风加热到150℃以上,能节约燃料10%以上,并且不影响窑炉的压力制度和气氛制度,大大降低了生产成本,减少了燃料燃烧对环境的污染。  The beneficial effects of the utility model are: the equipment can use the waste heat of the kiln to heat the combustion-supporting air to above 150°C, which can save more than 10% of fuel, and does not affect the pressure system and atmosphere system of the kiln, greatly reducing the production cost , reducing the pollution of fuel combustion to the environment. the

附图说明 Description of drawings

图1为本实用新型的结构示意图;  Fig. 1 is the structural representation of the utility model;

图中1为窑炉;2为助燃风机;3为换热器;4为喷枪;5为管路。  In the figure, 1 is a kiln; 2 is a combustion fan; 3 is a heat exchanger; 4 is a spray gun; 5 is a pipeline. the

具体实施方式 Detailed ways

下面结合附图对本实用新型的实施例做进一步描述:  Embodiments of the utility model are further described below in conjunction with the accompanying drawings:

如图1所示,本实用新型包括:窑炉1、助燃风机2、换热器3和喷枪4,窑炉1内设置有换热器3,窑炉1上端设置有助燃风机2,助燃风机2通过管路5连接换热器3进口,换热器3出口通过管路5连接喷枪4,喷枪4设置在窑炉1的高温段。  As shown in Figure 1, the utility model includes: a kiln 1, a combustion-supporting blower 2, a heat exchanger 3 and a spray gun 4, a heat exchanger 3 is arranged in the kiln 1, a combustion-supporting blower 2 is arranged at the upper end of the kiln 1, and a combustion-supporting blower 2 is connected to the inlet of the heat exchanger 3 through the pipeline 5, and the outlet of the heat exchanger 3 is connected to the spray gun 4 through the pipeline 5, and the spray gun 4 is arranged in the high temperature section of the kiln 1. the

窑炉1为建陶行业用来烧成瓷砖的双层窑、辊道窑和隧道窑。本实施例中窑炉1采用隧道窑。  Kiln 1 is a double-layer kiln, a roller kiln and a tunnel kiln used for firing ceramic tiles in the ceramic industry. In this embodiment, the kiln 1 is a tunnel kiln. the

喷枪4是指在窑炉1上面喷射燃料的喷枪,所用的燃料为煤气、天然气、液化气或柴油。本实施例中燃料采用煤气。  The spray gun 4 refers to the spray gun for injecting fuel above the kiln 1, and the fuel used is coal gas, natural gas, liquefied petroleum gas or diesel oil. Fuel adopts coal gas in the present embodiment. the

所述的管路5为耐热耐氧化的不锈钢送风管路。  The pipeline 5 is a heat-resistant and oxidation-resistant stainless steel air supply pipeline. the

使用时,助燃风机2把助燃风通过管路5送入换热器3,助燃风在换热器3里面充分加热后加热到150℃以上,然后通过管路5送到窑炉1上面的喷枪4中使用。  When in use, the combustion-supporting fan 2 sends the combustion-supporting air into the heat exchanger 3 through the pipeline 5, and the combustion-supporting air is fully heated in the heat exchanger 3 and then heated to above 150°C, and then sent to the spray gun on the kiln 1 through the pipeline 5 used in 4. the

Claims (4)

1.一种陶瓷窑炉用的加热助燃风设备,其特征在于包括:窑炉(1)、助燃风机(2)、换热器(3)和喷枪(4),窑炉(1)内设置有换热器(3),窑炉(1)上端设置有助燃风机(2),助燃风机(2)通过管路(5)连接换热器(3)进口,换热器(3)出口通过管路(5)连接喷枪(4),喷枪(4)设置在窑炉(1)的高温段。1. A heating and combustion-supporting air equipment for a ceramic kiln, characterized in that it includes: a kiln (1), a combustion-supporting fan (2), a heat exchanger (3) and a spray gun (4), and the kiln (1) is equipped with There is a heat exchanger (3), and the upper end of the kiln (1) is provided with a combustion-supporting fan (2). The combustion-supporting fan (2) is connected to the inlet of the heat exchanger (3) through a pipeline (5), and the outlet of the heat exchanger (3) passes through The pipeline (5) is connected to the spray gun (4), and the spray gun (4) is arranged in the high temperature section of the kiln (1). 2.根据权利要求1所述的陶瓷窑炉用的加热助燃风设备,其特征在于所述的窑炉(1)为建陶行业用来烧成瓷砖的双层窑、辊道窑和隧道窑。2. The heating and combustion-supporting air equipment for ceramic kilns according to claim 1, characterized in that the kiln (1) is a double-layer kiln, a roller kiln and a tunnel kiln used for firing ceramic tiles in the ceramic industry. . 3.根据权利要求1所述的陶瓷窑炉用的加热助燃风设备,其特征在于所述的喷枪(4)是指在窑炉(1)上面喷射燃料的喷枪,所用的燃料为煤气、天然气、液化气或柴油。3. The heating and combustion-supporting air equipment for ceramic kiln according to claim 1, characterized in that the spray gun (4) refers to the spray gun for injecting fuel on the kiln (1), and the fuel used is coal gas, natural gas , liquefied gas or diesel. 4.根据权利要求1所述的陶瓷窑炉用的加热助燃风设备,其特征在于所述的所述的管路(5)为耐热耐氧化的不锈钢送风管路。4. The heating and combustion-supporting air equipment for ceramic kiln according to claim 1, characterized in that the said pipeline (5) is a heat-resistant and oxidation-resistant stainless steel air supply pipeline.
CN2012202796549U 2012-06-13 2012-06-13 Heating combustion air equipment for ceramic kiln Expired - Fee Related CN202692726U (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106288819A (en) * 2016-08-26 2017-01-04 淄博狮王陶瓷有限公司 A kind of method improving ceramic tile kiln oxidation effectiveness and kiln aeration system
CN107672007A (en) * 2017-11-16 2018-02-09 清远市升华建陶有限公司 A kind of drying system for being used to eliminate ceramic tile blank alligatoring
CN108064331A (en) * 2015-05-22 2018-05-22 斯蒂-B及T集团股份公司 For the firing kiln of ceramic product etc.

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108064331A (en) * 2015-05-22 2018-05-22 斯蒂-B及T集团股份公司 For the firing kiln of ceramic product etc.
CN106288819A (en) * 2016-08-26 2017-01-04 淄博狮王陶瓷有限公司 A kind of method improving ceramic tile kiln oxidation effectiveness and kiln aeration system
CN107672007A (en) * 2017-11-16 2018-02-09 清远市升华建陶有限公司 A kind of drying system for being used to eliminate ceramic tile blank alligatoring

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Legal Events

Date Code Title Description
C14 Grant of patent or utility model
GR01 Patent grant
TR01 Transfer of patent right
TR01 Transfer of patent right

Effective date of registration: 20171017

Address after: Zichuan District of Shandong city in Zibo province 255190 double Yang Fenghuang Village

Patentee after: Zibo Shi Shi Shi Shi Energy Saving Technology Co., Ltd.

Address before: Zichuan District of Shandong city in Zibo province 255190 double Yang Fenghuang Village

Patentee before: Zibo Newspace Ceramic Co., Ltd.

CF01 Termination of patent right due to non-payment of annual fee
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20130123

Termination date: 20210613