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CN202688329U - Methane experimental device capable of controlling air exhaust by manual and automatic modes - Google Patents

Methane experimental device capable of controlling air exhaust by manual and automatic modes Download PDF

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CN202688329U
CN202688329U CN201220299197XU CN201220299197U CN202688329U CN 202688329 U CN202688329 U CN 202688329U CN 201220299197X U CN201220299197X U CN 201220299197XU CN 201220299197 U CN201220299197 U CN 201220299197U CN 202688329 U CN202688329 U CN 202688329U
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pressure
control
exhaust
biogas
experimental device
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王金丽
郑勇
焦静
王刚
邓怡国
彭志连
张劲
叶园伟
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Zhanjiang Experimental Station Chinese Academy of Tropical Agricultural Sciences
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    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12MAPPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
    • C12M21/00Bioreactors or fermenters specially adapted for specific uses
    • C12M21/04Bioreactors or fermenters specially adapted for specific uses for producing gas, e.g. biogas
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    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12MAPPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
    • C12M41/00Means for regulation, monitoring, measurement or control, e.g. flow regulation
    • C12M41/40Means for regulation, monitoring, measurement or control, e.g. flow regulation of pressure
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E50/00Technologies for the production of fuel of non-fossil origin
    • Y02E50/30Fuel from waste, e.g. synthetic alcohol or diesel

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Abstract

The utility model discloses a methane experimental device capable of controlling air exhaust by manual and automatic modes. The methane experimental device comprises a fermentation tank (1); an air exhaust pipe (3) is connected with the top of the fermentation tank; an electromagnetic valve (7) and a flowmeter (8) are sequentially arranged on the air exhaust pipe and are from the connection end to the exhaust end of the fermentation tank; the methane experimental device further comprises a digital pressure controller (4) and a hand-operated switch (5); the digital pressure controller is used for detecting the pressure in the fermentation tank and controlling the electromagnetic valve to be connected/disconnected according to the pressure; when the pressure reaches the preset value, the electromagnetic valve is controlled to be connected, and while the pressure is lower than the preset value, the electromagnetic valve is controlled to be disconnected; and the hand-operated switch is used for controlling the electromagnetic valve to be connected/disconnected. Different pressure control intervals are set according to the experimental requirement, the automatic air exhaust control and measurement in the pressure control intervals are realized, the electromagnetic valve is opened/closed through the hand-operated switch at any moment, and the methane experimental device is convenient for experimenters to sample and analyze gas in the fermentation tank.

Description

可手动与自动双模式控制排气的沼气实验装置Biogas experimental device with manual and automatic dual-mode control of exhaust

技术领域 technical field

本实用新型涉及一种沼气实验装置,尤其涉及一种适用于实验室以农业废弃物和牲畜粪便为原料,进行干法发酵制备沼气的,具有自动压力控制和手动控制排气功能的实验装置。 The utility model relates to a biogas experiment device, in particular to an experiment device which is suitable for a laboratory to prepare biogas by dry fermentation using agricultural waste and livestock manure as raw materials, and has the functions of automatic pressure control and manual exhaust control.

背景技术 Background technique

在沼气工程应用前,针对不同物料的沼气生产工艺技术,需做大量实验研究工作。沼气发酵实验的效果评价指标主要是产气速率与产气量。因此实验室沼气发酵罐一般配有指针式压力表与流量计。现有的实验室沼气发酵罐需要人工根据压力大小手动排气,在产气量较大期间,需要人工值守的时间长,放气的频率高,消耗大量时间。如因未及时排气而使压力过大,还会造成试验装置密封性能不良和损坏,同时,也会因排气压力不同而导致流量计量不准。中国热带农业科学院农业机械研究所研制了带有压力自动控制功能的沼气实验装置(专利号为:ZL200920055324.X),该装置虽能在压力超过设定值时自动排气,但不能设定保持压力最小的控制区间,所以不能完全满足实验装置在不同的沼气压力条件下发酵实验的要求,同时在没有达到设定值时,不能手动排气,不便于实验中随时抽取沼气样品进行分析。 Before the application of biogas engineering, a lot of experimental research work is required for the biogas production technology of different materials. The effect evaluation indexes of biogas fermentation experiments are mainly gas production rate and gas production volume. Therefore, laboratory biogas fermentation tanks are generally equipped with pointer pressure gauges and flow meters. Existing laboratory biogas fermentation tanks need to be manually vented according to the pressure. During the period of large gas production, it takes a long time to be on duty manually, and the frequency of deflation is high, which consumes a lot of time. If the pressure is too high due to failure to exhaust in time, it will also cause poor sealing performance and damage to the test device. At the same time, the flow measurement will be inaccurate due to different exhaust pressure. The Agricultural Machinery Research Institute of the Chinese Academy of Tropical Agricultural Sciences has developed a biogas experimental device with automatic pressure control function (patent number: ZL200920055324.X). Although the device can automatically exhaust when the pressure exceeds the set value, it cannot be set to maintain The pressure is the minimum control interval, so it cannot fully meet the requirements of the experimental device for fermentation experiments under different biogas pressure conditions. At the same time, when the set value is not reached, manual exhaust cannot be performed, and it is not convenient to extract biogas samples for analysis at any time during the experiment.

上述论述内容的目的在于向读者介绍可能与下面将被描述和/或主张的本实用新型的各个方面相关的技术的各个方面,相信该论述内容有助于为读者提供背景信息,以有利于更好地理解本实用新型的各个方面,因此,应了解是以这个角度来阅读这些论述,而不是承认现有技术。 The purpose of the above discussion is to introduce the reader to various aspects of technology that may be related to various aspects of the utility model that will be described and/or claimed below. It is believed that the discussion will help provide background information for the reader, so as to facilitate more In order to appreciate the various aspects of the present invention, it is therefore to be understood that these discussions are to be read in this light, and not as admissions of prior art.

实用新型内容 Utility model content

本实用新型的目的在于避免现有技术中的不足而提供一种可手动与自动双模式控制排气的沼气实验装置,其在以上实验装置基础上,增加可调节压力自动控制区间和手动排气控制功能,以实现发酵罐能适应在不同沼气压力条件下的实验要求,能做到随时抽取沼气气体进行分析,为沼气技术研究提供方便。 The purpose of this utility model is to avoid the deficiencies in the prior art and provide a biogas experimental device with manual and automatic dual-mode control of exhaust. On the basis of the above experimental device, an adjustable pressure automatic control interval and manual exhaust are added. Control function to realize that the fermenter can adapt to the experimental requirements under different biogas pressure conditions, and can extract biogas for analysis at any time, providing convenience for biogas technology research.

本实用新型的目的通过以下技术方案实现: The purpose of this utility model is achieved through the following technical solutions:

提供一种可手动与自动双模式控制排气的沼气实验装置,包括发酵罐,发酵罐的顶部接有排气管,所述排气管上从与发酵罐的连接端至排气端依次设有电磁阀、流量计,还包括数字压力控制器和手动开关,所述数字压力控制器用于检测发酵罐内的压力并根据压力控制电磁阀连通与断开,当压力达到预定大小时,控制电磁阀连通,当压力小于预定大小时,控制电磁阀断开;所述手动开关用于控制电磁阀连通与断开。 Provided is a biogas experimental device capable of manual and automatic dual-mode exhaust control, including a fermenter, the top of the fermenter is connected with an exhaust pipe, and the exhaust pipe is sequentially arranged from the connection end with the fermenter to the exhaust end. There are solenoid valves, flow meters, and digital pressure controllers and manual switches. The digital pressure controllers are used to detect the pressure in the fermenter and control the connection and disconnection of the solenoid valves according to the pressure. When the pressure reaches a predetermined size, the solenoid valves are controlled. The valve is connected, and when the pressure is less than a predetermined value, the solenoid valve is controlled to be disconnected; the manual switch is used to control the connection and disconnection of the solenoid valve.

其中,所述数字压力控制器由数字压力表和控制器组成,控制器通过控制线路与电磁阀连接。 Wherein, the digital pressure controller is composed of a digital pressure gauge and a controller, and the controller is connected with the solenoid valve through a control line.

其中,所述手动开关通过控制线路与电磁阀连接。 Wherein, the manual switch is connected with the solenoid valve through a control line.

其中,所述数字压力控制器的数字压力表设置在电磁阀与发酵罐之间的一段排气管上。 Wherein, the digital pressure gauge of the digital pressure controller is arranged on a section of exhaust pipe between the solenoid valve and the fermenter.

其中,所述排气管上设有排气阀。 Wherein, the exhaust pipe is provided with an exhaust valve.

本实用新型的有益效果:由于采用了上述的结构,本实用新型能根据实验要求设定不同的压力控制区间,实现压力控制区间内自动排气控制与计量,能随时通过手动开关控制电磁阀开闭,方便实验人员对发酵罐中的气体取样与分析。本实用新型既能控制发酵罐内的沼气在设定的压力范围内自动排气,提高了流量计量的准确性,节省了时间;又能手动排气,方便了试验人员随时对沼气进行取样与分析,同时提高了试验效率、和安全性。 Beneficial effects of the utility model: due to the adoption of the above-mentioned structure, the utility model can set different pressure control intervals according to the experimental requirements, realize automatic exhaust control and metering in the pressure control interval, and can control the solenoid valve opening by manual switch at any time It is convenient for experimenters to sample and analyze the gas in the fermenter. The utility model can not only control the automatic exhaust of the biogas in the fermentation tank within the set pressure range, improve the accuracy of flow measurement and save time; it can also manually exhaust the gas, which is convenient for the test personnel to sample and monitor the biogas at any time. analysis, while improving test efficiency and safety.

附图说明 Description of drawings

利用附图对本实用新型作进一步说明,但附图中的实施例不构成对本实用新型的任何限制,对于本领域的普通技术人员,在不付出创造性劳动的前提下,还可以根据以下附图获得其它的附图。 Utilize accompanying drawing to further illustrate the utility model, but the embodiment in the accompanying drawing does not constitute any restriction to the utility model, for those of ordinary skill in the art, under the premise of not paying creative work, also can obtain according to following accompanying drawing Additional drawings.

图1是可手动与自动双模式控制排气的沼气实验装置的结构示意图。 Figure 1 is a schematic diagram of the structure of the biogas experimental device with manual and automatic dual-mode exhaust control.

在图1中包括有:1——发酵罐、2——排气阀、3——排气管、4——数字压力控制器、5——手动开关、6——控制线路、7——电磁阀、8——流量计。 In Figure 1, there are: 1—fermentation tank, 2—exhaust valve, 3—exhaust pipe, 4—digital pressure controller, 5—manual switch, 6—control circuit, 7— Solenoid valve, 8——flow meter.

具体实施方式 Detailed ways

为了使本领域的技术人员更好地理解本实用新型的技术方案,下面结合附图和具体实施例对本实用新型作进一步详细的描述,需要说明的是,在不冲突的情况下,本申请的实施例及实施例中的特征可以相互组合。 In order to enable those skilled in the art to better understand the technical solution of the utility model, the utility model will be further described in detail below in conjunction with the accompanying drawings and specific embodiments. It should be noted that, in the case of no conflict, the The embodiments and the features in the embodiments can be combined with each other.

本实用新型的核心在于提供一种可手动与自动双模式控制排气的沼气实验装置,其在现有的实验装置基础上,增加可调节压力自动控制区间和手动排气控制功能,以实现发酵罐能适应在不同沼气压力条件下的实验要求,能做到随时抽取沼气气体进行分析,为沼气技术研究提供方便。 The core of the utility model is to provide a biogas experimental device with manual and automatic dual-mode exhaust control. On the basis of the existing experimental device, an adjustable pressure automatic control interval and manual exhaust control function are added to realize fermentation. The tank can adapt to the experimental requirements under different biogas pressure conditions, and can extract biogas gas for analysis at any time, providing convenience for biogas technology research.

如图1所示,本实用新型所述可手动与自动双模式控制排气的沼气实验装置,包括发酵罐1,发酵罐1的顶部接有排气管3,排气管3可通过焊接或紧固件固定在发酵罐1上。所述排气管3上从与发酵罐1的连接端至排气端依次设有电磁阀7、流量计8,电磁阀7用于控制排气管3的通断,流量计8用于计算从排气管排出的气体量。本实用新型还包括数字压力控制器4和手动开关5,所述数字压力控制器4用于检测发酵罐1内的压力并根据压力控制电磁阀7连通与断开,当压力达到预定大小时,控制电磁阀7连通,当压力小于预定大小时,控制电磁阀7断开;因此,数字压力控制器4可设置压力区间,当在该压力区间时,排气管排气。所述手动开关5用于控制电磁阀7连通与断开,通过手动开关5能随时控制电磁阀开闭,方便实验人员对发酵罐中的气体取样与分析。 As shown in Fig. 1, the biogas experimental device described in the utility model that can control the exhaust in manual and automatic dual modes includes a fermenter 1, the top of the fermenter 1 is connected with an exhaust pipe 3, and the exhaust pipe 3 can be welded or Fasteners are fixed on the fermenter 1 . The exhaust pipe 3 is sequentially provided with a solenoid valve 7 and a flow meter 8 from the connection end with the fermenter 1 to the exhaust end, the solenoid valve 7 is used to control the on-off of the exhaust pipe 3, and the flow meter 8 is used to calculate The amount of gas discharged from the exhaust pipe. The utility model also includes a digital pressure controller 4 and a manual switch 5. The digital pressure controller 4 is used to detect the pressure in the fermenter 1 and control the connection and disconnection of the electromagnetic valve 7 according to the pressure. When the pressure reaches a predetermined size, The control solenoid valve 7 is connected, and when the pressure is less than a predetermined value, the control solenoid valve 7 is disconnected; therefore, the digital pressure controller 4 can set a pressure range, and when it is in the pressure range, the exhaust pipe exhausts. The manual switch 5 is used to control the connection and disconnection of the electromagnetic valve 7, and the opening and closing of the electromagnetic valve can be controlled at any time through the manual switch 5, which is convenient for experimenters to sample and analyze the gas in the fermenter.

优选的,所述数字压力控制器4由数字压力表和控制器组成,控制器通过控制线路6与电磁阀7连接,所述手动开关5通过控制线路6与电磁阀7连接。控制器和手动开关5通过控制线路6控制电磁阀7连通与断开。 Preferably, the digital pressure controller 4 is composed of a digital pressure gauge and a controller, the controller is connected to the solenoid valve 7 through the control circuit 6 , and the manual switch 5 is connected to the solenoid valve 7 through the control circuit 6 . The controller and the manual switch 5 control the connection and disconnection of the solenoid valve 7 through the control circuit 6 .

优选的,所述数字压力控制器4的数字压力表安装在电磁阀7与发酵罐1之间的一段排气管3上,数字压力表安装在发酵罐1的外部也可检测发酵罐1内的压力,且安装和维修也较为方便。 Preferably, the digital pressure gauge of the digital pressure controller 4 is installed on a section of exhaust pipe 3 between the solenoid valve 7 and the fermenter 1, and the digital pressure gauge is installed outside the fermenter 1 and can also detect the inside of the fermenter 1. The pressure, and the installation and maintenance are also more convenient.

优选的,所述排气管3上设有排气阀2,排气阀2可安装在数字压力表与发酵罐1之间的一段排气管3上,排气阀2可采用手动球阀。 Preferably, the exhaust pipe 3 is provided with an exhaust valve 2, and the exhaust valve 2 can be installed on a section of the exhaust pipe 3 between the digital pressure gauge and the fermenter 1, and the exhaust valve 2 can be a manual ball valve.

本实用新型既能控制发酵罐内的沼气在设定的压力范围内自动排气,提高了流量计量的准确性,节省了时间;又能手动排气,方便了试验人员随时对沼气进行取样与分析,同时提高了试验效率、和安全性。 The utility model can not only control the automatic exhaust of the biogas in the fermentation tank within the set pressure range, improve the accuracy of flow measurement and save time; it can also manually exhaust the gas, which is convenient for the test personnel to sample and monitor the biogas at any time. analysis, while improving test efficiency and safety.

在本实用新型中,除非另有明确的规定和限定,术语“安装”、“连接”、“固定”等术语应做广义理解,例如,可以固定连接,也可以是可拆卸连接,或一体地连接,可以是直接相连,也可以通过中间媒介间接相连,还可以指两个元件的内部连通,对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本实用新型中的具体含义。 In this utility model, unless otherwise clearly specified and limited, terms such as "installation", "connection" and "fixation" should be understood in a broad sense, for example, they can be fixedly connected, detachably connected, or integrally Connection can be direct connection or indirect connection through an intermediary, and can also refer to the internal communication of two elements. Those of ordinary skill in the art can understand the specific meanings of the above terms in this utility model according to specific situations .

上面的描述中阐述了很多具体细节以便于充分理解本实用新型,但是,本实用新型还可以采用其他不同于在此描述的其他方式来实施,因此,不能理解为对本实用新型保护范围的限制。 A lot of specific details have been set forth in the above description in order to fully understand the utility model. However, the utility model can also be implemented in other ways different from those described here. Therefore, it should not be understood as limiting the protection scope of the utility model.

总之,本实用新型虽然例举了上述优选实施方式,但是应该说明,虽然本领域的技术人员可以进行各种变化和改型,除非这样的变化和改型偏离了本实用新型的范围,否则都应该包括在本实用新型的保护范围内。 In a word, although the utility model has exemplified the above-mentioned preferred embodiments, it should be noted that although those skilled in the art can make various changes and modifications, unless such changes and modifications deviate from the scope of the utility model, otherwise all It should be included in the protection scope of the present utility model.

Claims (5)

1. but the biogas experiment device of the double mode control exhaust of hand control and automation, comprise fermentor tank (1), the top of fermentor tank (1) is connected to vapor pipe (3), described vapor pipe (3) is upper to be provided with magnetic valve (7) successively from coupling end to the exhaust side with fermentor tank (1), under meter (8), it is characterized in that: also comprise digital pressure controller (4) and manual switch (5), described digital pressure controller (4) is communicated with and disconnection for detection of the pressure in the fermentor tank (1) and according to electromagnetic pressure control valve (7), when pressure reaches pre-sizing, control magnetic valve (7) is communicated with, when pressure during less than pre-sizing, control magnetic valve (7) disconnects; Described manual switch (5) is used for control magnetic valve (7) and is communicated with and disconnection.
2. but the biogas experiment device of the double mode control exhaust of hand control and automation according to claim 1, it is characterized in that: described digital pressure controller (4) is comprised of digital pressure gauge and controller, and controller is connected with magnetic valve (7) by control circuit (6).
3. but the biogas experiment device of the double mode control exhaust of hand control and automation according to claim 1 is characterized in that: described manual switch (5) is connected with magnetic valve (7) by control circuit (6).
4. but the biogas experiment device of the double mode control exhaust of hand control and automation according to claim 2 is characterized in that: the digital pressure gauge of described digital pressure controller (4) is arranged on one section vapor pipe (3) between magnetic valve (7) and the fermentor tank (1).
5. but it is characterized in that: described vapor pipe (3) is provided with vent valve (2) according to claim 1 and 2 or the biogas experiment device of the double mode control exhaust of 3 or 4 described hand control and automations.
CN201220299197XU 2012-06-26 2012-06-26 Methane experimental device capable of controlling air exhaust by manual and automatic modes Expired - Fee Related CN202688329U (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103725605A (en) * 2013-12-31 2014-04-16 陕西万源生物农业科技有限公司 Fermentation tank and fermentation system
CN104673661A (en) * 2013-11-29 2015-06-03 武汉迪艾斯科技有限公司 Real-time sampling device for detecting pressure of blood culture bottle
CN108865874A (en) * 2018-08-31 2018-11-23 吉林奇星生物质能科技开发有限公司 Tank for sewage gas automatic exhaust device

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104673661A (en) * 2013-11-29 2015-06-03 武汉迪艾斯科技有限公司 Real-time sampling device for detecting pressure of blood culture bottle
CN103725605A (en) * 2013-12-31 2014-04-16 陕西万源生物农业科技有限公司 Fermentation tank and fermentation system
CN108865874A (en) * 2018-08-31 2018-11-23 吉林奇星生物质能科技开发有限公司 Tank for sewage gas automatic exhaust device

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