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CN202612486U - Fracturing pump driving device for planetary reduction box - Google Patents

Fracturing pump driving device for planetary reduction box Download PDF

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Publication number
CN202612486U
CN202612486U CN 201220201790 CN201220201790U CN202612486U CN 202612486 U CN202612486 U CN 202612486U CN 201220201790 CN201220201790 CN 201220201790 CN 201220201790 U CN201220201790 U CN 201220201790U CN 202612486 U CN202612486 U CN 202612486U
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China
Prior art keywords
gear
planetary
fracturing pump
reduction box
planetary reduction
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Expired - Lifetime
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CN 201220201790
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Chinese (zh)
Inventor
戴启平
张正祖
李秀珍
周青
李小兵
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Sichuan Baoshi Machinery Special Vehicle Co Ltd
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Baoji Oilfield Machinery Co Ltd
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Abstract

本实用新型公开了一种行星减速箱压裂泵驱动装置,包括在一级齿轮传动箱中啮合连接的小齿轮和大齿轮,所述的大齿轮的芯轴与太阳轮同轴连接,太阳轮同时与三个行星轮啮合连接,该三个行星轮还与行星轮传动箱的内齿圈啮合连接,该三个行星轮同时安装在行星架中,行星架的曲轴输出端与芯轴同轴设置,行星架的曲轴输出端与压裂泵输入轴传动连接。本实用新型装置,结构紧凑,齿轮尺寸相差、外廓尺寸小、重量轻;传动扭矩大。

Figure 201220201790

The utility model discloses a driving device for a fracturing pump with a planetary reduction box, which comprises a small gear and a large gear meshed and connected in a first-stage gear transmission box. The mandrel of the large gear is coaxially connected with the sun gear, and the sun gear At the same time, it is engaged with three planetary gears, and the three planetary gears are also engaged with the ring gear of the planetary gear transmission box. The three planetary gears are installed in the planetary carrier at the same time, and the output end of the crankshaft of the planetary carrier is coaxial with the core shaft. Set, the output end of the crankshaft of the planet carrier is connected with the input shaft of the fracturing pump through transmission. The device of the utility model has the advantages of compact structure, different gear sizes, small outline size, light weight, and large transmission torque.

Figure 201220201790

Description

一种行星减速箱压裂泵驱动装置A planetary gearbox fracturing pump driving device

技术领域 technical field

本实用新型属于石油、煤层气和页岩气设备技术领域,涉及一种行星减速箱压裂泵驱动装置。The utility model belongs to the technical field of petroleum, coal bed gas and shale gas equipment, and relates to a driving device for a fracturing pump of a planetary reduction box.

背景技术 Background technique

目前压裂泵驱动装置通常为由大小两个齿轮组成的一级齿轮传动箱。发动机驱动小齿轮,小齿轮通过与大齿轮外啮合将动力传递到压裂泵输入轴,带动压裂泵工作。由于传动比、传动功率大,导致两轮的尺寸相差悬殊、外廓尺寸庞大,重量重,承载能力要求高;同时小齿轮磨损大,寿命短。At present, the driving device of the fracturing pump is usually a first-stage gear transmission box composed of two gears, one big and one small. The engine drives the pinion gear, and the pinion gear transmits power to the input shaft of the fracturing pump through external meshing with the large gear to drive the fracturing pump to work. Due to the large transmission ratio and transmission power, the size of the two wheels is very different, the outer dimensions are large, the weight is heavy, and the load-carrying capacity is high; at the same time, the pinion wears a lot and has a short life.

发明内容 Contents of the invention

本实用新型的目的是提供一种行星减速箱压裂泵驱动装置,解决了现有技术中存在的通过一级齿轮传动箱驱动压裂泵,导致两轮的尺寸相差悬殊、外廓尺寸庞大,重量重,承载能力要求高,小齿轮磨损大,寿命短的问题。The purpose of this utility model is to provide a planetary reduction box fracturing pump driving device, which solves the problem in the prior art that the fracturing pump is driven by a first-stage gear transmission box, resulting in a huge difference in the size of the two wheels and a large outer dimension. Heavy weight, high load capacity requirements, large pinion wear, and short service life.

本实用新型所采用的技术方案是,一种行星减速箱压裂泵驱动装置,包括在一级齿轮传动箱中啮合连接的小齿轮和大齿轮,所述的大齿轮的芯轴与太阳轮同轴连接,太阳轮同时与三个行星轮啮合连接,该三个行星轮还与行星轮传动箱的内齿圈啮合连接,该三个行星轮同时安装在行星架中,行星架的曲轴输出端与芯轴同轴设置,行星架的曲轴输出端与压裂泵输入轴传动连接。The technical scheme adopted by the utility model is that a planetary reduction box fracturing pump driving device includes a small gear and a large gear meshed and connected in the first-stage gear transmission box, and the mandrel of the large gear is the same as the sun gear. Shaft connection, the sun gear is meshed with three planetary gears at the same time, and the three planetary gears are also meshed with the ring gear of the planetary gear transmission box. It is arranged coaxially with the mandrel, and the output end of the crankshaft of the planet carrier is connected with the input shaft of the fracturing pump through transmission.

本实用新型的有益效果是,驱动装置结构紧凑,齿轮尺寸相差、外廓尺寸小,重量重,承载能力大;同时小齿轮磨损小,寿命长。The beneficial effect of the utility model is that the driving device has a compact structure, gears with different dimensions, small outer dimensions, heavy weight and large bearing capacity; at the same time, the wear of the pinion is small and the service life is long.

附图说明 Description of drawings

图1是现有压裂泵一级齿轮驱动装置传动原理示意图;Fig. 1 is a schematic diagram of the transmission principle of the primary gear drive device of the existing fracturing pump;

图2是本实用新型的行星减速箱压裂泵驱动装置传动原理示意图。Fig. 2 is a schematic diagram of the transmission principle of the planetary reduction box fracturing pump driving device of the present invention.

图中,1.小齿轮,2.大齿轮,3.芯轴,4.内齿圈,5.行星轮,6.太阳轮,7.行星架,8.一级齿轮传动箱,9.行星轮传动箱。In the figure, 1. small gear, 2. large gear, 3. mandrel, 4. inner ring gear, 5. planetary gear, 6. sun gear, 7. planetary carrier, 8. primary gear transmission box, 9. planet wheel gearbox.

具体实施方式 Detailed ways

下面结合附图和具体实施方式对本实用新型进行详细说明。The utility model will be described in detail below in conjunction with the accompanying drawings and specific embodiments.

图1是现有压裂泵一级齿轮驱动装置原理示意图,动力从一级齿轮传动箱8的小齿轮1输入,经大齿轮2减速后输出给压裂泵输入轴,驱动压裂泵工作。Fig. 1 is a schematic diagram of the principle of the existing primary gear drive device of the fracturing pump. The power is input from the pinion 1 of the primary gear transmission box 8, and then output to the input shaft of the fracturing pump after being decelerated by the large gear 2 to drive the fracturing pump to work.

图2是本实用新型的行星减速箱压裂泵驱动装置传动原理示意图,其结构是,包括在一级齿轮传动箱8中啮合连接的小齿轮1和大齿轮2,大齿轮2的芯轴3(输出端)与太阳轮6同轴连接,太阳轮6同时与三个行星轮5啮合连接,该三个行星轮5还与行星轮传动箱9的内齿圈4啮合连接,内齿圈4为固定轮,该三个行星轮5同时安装在行星架7中,行星架7的曲轴输出端与芯轴3同轴设置,行星架7的曲轴输出端与压裂泵输入轴传动连接。Fig. 2 is a schematic diagram of the transmission principle of the planetary reduction box fracturing pump driving device of the present invention. Its structure is as follows: a small gear 1 and a large gear 2 meshed and connected in the first-stage gear transmission box 8, and the mandrel 3 of the large gear 2 (output end) is coaxially connected with the sun gear 6, and the sun gear 6 is meshed with three planetary gears 5 at the same time, and the three planetary gears 5 are also meshed with the ring gear 4 of the planetary gear transmission box 9, and the ring gear 4 As a fixed wheel, the three planetary gears 5 are installed in the planetary carrier 7 at the same time, the crankshaft output end of the planetary carrier 7 is arranged coaxially with the core shaft 3, and the crankshaft output end of the planetary carrier 7 is connected with the input shaft of the fracturing pump.

行星轮传动箱9内设置有行星架7,行星架7内设置有三个行星轮5,三个行星轮5均匀地分布在内齿圈4和太阳轮6的四周,并同行星架7通过回转副相联,其中内齿圈4为固定轮,太阳轮4与一级齿轮传动箱8的大齿轮2通过芯轴3联接;小齿轮1与大齿轮2外啮合传递动力。The planetary gear box 9 is provided with a planetary carrier 7, and the planetary carrier 7 is provided with three planetary gears 5, and the three planetary gears 5 are evenly distributed around the inner ring gear 4 and the sun gear 6, and rotate with the planetary carrier 7. The pair is connected, wherein the inner ring gear 4 is a fixed wheel, the sun gear 4 is connected with the bull gear 2 of the first-stage gear transmission box 8 through the mandrel 3; the pinion 1 and the bull gear 2 are externally meshed to transmit power.

行星轮5均匀地分布在内齿圈4内部及太阳轮6的四周,还可以是三个以上的行星轮结构。The planetary gears 5 are evenly distributed inside the inner ring gear 4 and around the sun gear 6, and there may be more than three planetary gear structures.

本实用新型的结构由一级齿轮传动箱8和行星轮传动箱9组成。工作时,小齿轮1外接发动机,接入动力,与大齿轮2外啮合,大齿轮2通过芯轴3与太阳轮6联接,这样动力就被传递给太阳轮6,太阳轮6通过外啮合驱动三个行星轮5,三个行星轮5同时又与内齿圈4内啮合。由于三个行星轮5通过回转副与行星架7相联、内齿圈4固定,因此三个行星轮5一面绕着自己的轴线自转,另一方面又带动行星架7转动。行星架7再将动力输出给压裂泵输入轴,驱动压裂泵工作。The structure of the present utility model is made up of one-stage gear transmission box 8 and planetary gear transmission box 9. When working, the pinion 1 is connected to the engine externally, connected to the power, and externally meshes with the large gear 2. The large gear 2 is connected with the sun gear 6 through the mandrel 3, so that the power is transmitted to the sun gear 6, and the sun gear 6 is driven by the external mesh. There are three planetary gears 5, and the three planetary gears 5 are internally meshed with the ring gear 4 at the same time. Since the three planetary gears 5 are connected with the planetary carrier 7 through the rotary pair, and the ring gear 4 is fixed, the three planetary gears 5 rotate around their own axis on one side, and drive the planetary carrier 7 to rotate on the other hand. The planet carrier 7 then outputs the power to the input shaft of the fracturing pump to drive the fracturing pump to work.

本实用新型的行星减速箱压裂泵驱动装置,在压裂泵输入轴处设置有行星轮传动箱和一级齿轮传动箱。行星轮传动箱内设置有行星架,行星架内设置三个行星轮,三个行星轮均匀分布在内齿圈和太阳轮的四周;一级齿轮传动箱设置有小齿轮与大齿轮;大齿圈与太阳轮通过芯轴联接。The planetary reduction box fracturing pump driving device of the utility model is provided with a planetary gear transmission box and a first-stage gear transmission box at the input shaft of the fracturing pump. The planetary gear transmission box is equipped with a planetary carrier, and three planetary gears are arranged in the planetary carrier, and the three planetary gears are evenly distributed around the inner ring gear and the sun gear; the primary gear transmission box is equipped with a small gear and a large gear; The ring and the sun gear are connected through the mandrel.

Claims (3)

1. a planetary reduction box fracturing pump drive unit is included in the small gear (1) and the gearwheel (2) that are connected with a joggle in the one-level gear (8), it is characterized in that:
The mandrel (3) of described gearwheel (2) and coaxial connection of sun gear (6); Sun gear (6) is connected with a joggle with three planet wheels (5) simultaneously; These three planet wheels (5) also are connected with a joggle with the ring gear (4) of planet wheel transmission case (9); These three planet wheels (5) are installed in the planet carrier (7) simultaneously, and the crankshaft output end of planet carrier (7) is in transmission connection with the coaxial setting of mandrel (3), the crankshaft output end and the fracturing pump input shaft of planet carrier (7).
2. planetary reduction box fracturing pump drive unit according to claim 1 is characterized in that: described planet wheel (5) comprises the quantity more than three or three, and be evenly distributed in ring gear (4) inside and sun gear (6) around.
3. planetary reduction box fracturing pump drive unit according to claim 1 is characterized in that: described ring gear (4) is a fast pulley.
CN 201220201790 2012-05-04 2012-05-04 Fracturing pump driving device for planetary reduction box Expired - Lifetime CN202612486U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103256341A (en) * 2013-06-05 2013-08-21 南京宁嘉机电有限公司 Gearbox for vehicle-mounted fracturing pump
CN103453116A (en) * 2013-07-17 2013-12-18 江阴克威齿轮箱制造有限公司 Shale gas fracturing pump gearbox
CN109869294A (en) * 2019-04-19 2019-06-11 烟台杰瑞石油装备技术有限公司 A kind of super high power Five-cylinder piston pump
CN109882144A (en) * 2019-04-19 2019-06-14 烟台杰瑞石油装备技术有限公司 A dual-machine dual-pump electric-driven fracturing semi-trailer

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103256341A (en) * 2013-06-05 2013-08-21 南京宁嘉机电有限公司 Gearbox for vehicle-mounted fracturing pump
CN103256341B (en) * 2013-06-05 2016-04-13 南京宁嘉机电有限公司 For the gear-box of vehicle-mounted fracturing pump
CN103453116A (en) * 2013-07-17 2013-12-18 江阴克威齿轮箱制造有限公司 Shale gas fracturing pump gearbox
CN103453116B (en) * 2013-07-17 2016-06-29 江苏昊克传动科技股份有限公司 A kind of shale gas fracturing pump gear-box
CN109869294A (en) * 2019-04-19 2019-06-11 烟台杰瑞石油装备技术有限公司 A kind of super high power Five-cylinder piston pump
CN109882144A (en) * 2019-04-19 2019-06-14 烟台杰瑞石油装备技术有限公司 A dual-machine dual-pump electric-driven fracturing semi-trailer

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Legal Events

Date Code Title Description
C14 Grant of patent or utility model
GR01 Patent grant
EE01 Entry into force of recordation of patent licensing contract

Assignee: SICHUAN BAOSHI MACHINERY SPECIAL VEHICLE CO., LTD.

Assignor: Baoji Petroleum Machinery Co., Ltd.

Contract record no.: 2015610000093

Denomination of utility model: Fracturing pump driving device for planetary reduction box

Granted publication date: 20121219

License type: Exclusive License

Record date: 20151105

LICC Enforcement, change and cancellation of record of contracts on the licence for exploitation of a patent or utility model
C41 Transfer of patent application or patent right or utility model
TR01 Transfer of patent right

Effective date of registration: 20160506

Address after: 618300 No. two, Nanchang Road, Sichuan, Guanghan, 48

Patentee after: SICHUAN BAOSHI MACHINERY SPECIAL VEHICLE CO., LTD.

Address before: 721002 Dongfeng Road, Shaanxi, Baoji, No. 2

Patentee before: Baoji Petroleum Machinery Co., Ltd.

CX01 Expiry of patent term
CX01 Expiry of patent term

Granted publication date: 20121219