CN202593897U - Sorting and packing machine for testing of radial lead element - Google Patents
Sorting and packing machine for testing of radial lead element Download PDFInfo
- Publication number
- CN202593897U CN202593897U CN 201220180071 CN201220180071U CN202593897U CN 202593897 U CN202593897 U CN 202593897U CN 201220180071 CN201220180071 CN 201220180071 CN 201220180071 U CN201220180071 U CN 201220180071U CN 202593897 U CN202593897 U CN 202593897U
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- Prior art keywords
- lead element
- radial lead
- testing
- folding
- sorting
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- Expired - Fee Related
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- 238000012360 testing method Methods 0.000 title claims abstract description 45
- 238000012856 packing Methods 0.000 title abstract description 14
- 238000005520 cutting process Methods 0.000 claims abstract description 23
- 238000004806 packaging method and process Methods 0.000 claims description 10
- 238000004519 manufacturing process Methods 0.000 abstract description 7
- 238000000034 method Methods 0.000 abstract description 6
- WABPQHHGFIMREM-UHFFFAOYSA-N lead(0) Chemical compound [Pb] WABPQHHGFIMREM-UHFFFAOYSA-N 0.000 abstract 1
- 238000012858 packaging process Methods 0.000 description 7
- 238000005516 engineering process Methods 0.000 description 6
- 230000002950 deficient Effects 0.000 description 3
- 230000005693 optoelectronics Effects 0.000 description 3
- 230000003139 buffering effect Effects 0.000 description 2
- 230000006698 induction Effects 0.000 description 2
- 206010047601 Vitamin B1 deficiency Diseases 0.000 description 1
- 208000002894 beriberi Diseases 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 230000003116 impacting effect Effects 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
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Abstract
The utility model discloses a sorting and packing machine for testing of a radial lead element, which comprises a programmable logic controller (PLC), a human-computer interface, a control switch, a sensor, a testing instrument and an executing mechanism, wherein the human-computer interface, the control switch, and the sensor are connected with the PLC. The executing mechanism comprises an electric controller portion and a mechanical executing portion, wherein the mechanical executing portion comprises a testing sorting mechanism and a multifunctional packing mechanism. The multifunctional packing mechanism comprises a material clamping mechanism, a lead wire cutting mechanism and a folding mechanism. The sorting and packing machine for testing of the radial lead element is used for manufacturing radial elements, working processes of testing and packing are simple, and production cost is low.
Description
Technical field
The utility model belongs to the production equipment special of radial lead element, relates in particular to a kind of radial lead element test sorted and packaged machine.
Background technology
At present, the test of radial lead element and packaging process are undertaken by artificial semiautomatic loading mechanism always.Test and packaging process are made up of Test handler, counting apparatus, cutter, the machine of lifting the foot, folder, tape package machine respectively.Field procedure equipment is many, personnel are many, the production cycle is long, production efficiency labour intensity lower, the operative employee is big or the like, also needs enterprise to keep the input of more personnel and equipment simultaneously, and this has improved the productive costs of enterprise undoubtedly, reduces enterprise competitiveness.
The utility model content
To above-mentioned technological deficiency, the technical matters that the present invention need solve is to solve the test of radial lead element and the problem that packaging process is loaded down with trivial details, productive costs is high.
The technical matters that the present invention need solve realizes through following technical scheme: a kind of radial lead element test sorted and packaged machine; Comprise the PLC logic controller; The man-machine interface that is connected with the PLC logic controller; Master cock and sensor, test gear, actuating unit; Described actuating unit comprises that electric part of control and machinery carries out partly, and described machinery is carried out and partly comprised testing, sorting mechanism and multifunctional packaging mechanism, and described multifunctional packaging mechanism comprises feeding clip mechanism, cutter structure and fold mechanism.
Further: on above-mentioned radial lead element test sorted and packaged machine, described feeding clip mechanism comprises the material folding frame, is provided with rocking arm at material folding frame side, pull out before the upper end that clamps frame is provided with folder with after pull out frame and material folding cylinder.Described cutter structure comprises cuts the pin platform, is provided with the cutting knife cylinder on the pin platform cutting, and is provided with forward and backward cutting knife at cutting knife cylinder front end.The described pin platform lower end of cutting also is provided with the movable machine plate of tool rest and cuts the pin height adjustment knob.Described fold mechanism comprises folding body, is provided with control panel in the side of folding body, be provided with on the board face of folding body foldingly protruding, recessedly take turns, by about push away left and right band mechanism, back turn pulley and the rewinding dish of pushing away that the band cylinder drives.
Compared with prior art; Above-mentioned radial lead element test sorted and packaged machine integrates sorting mechanism and multifunctional packaging mechanism, has realized unreeling, the tail ring cutting of radial lead removes, buffering, testing, sorting, counting packaging, packing; Rolling, functions such as folding, Meter Test.This machine is with the product to be measured on the package carrier paper tape; Through a volume test of back-end crop ring, an impacting with high pressure test; Primary insulation resistance test and secondary volume test; Defective products downcuts automatically in every section test, class wrapping. and non-defective unit is then carried out (long or short pin) counting packing or tape package by different demands.So the technical parameter of this machine is test speed: >=380/min; Be suitable for carrier band width: 18mm; Be suitable for component pins shape width specifications: 5mm, 7.5mm; Be suitable for braid pitch: 12.7mm.So useful technique effect of the present invention is: aspect testing, sorting, frequency control motor drives the dispenser pin wheel gear through driving system and does step motion.The carrier band of finishing element moves with pinwheel, drives carrier band and does straight line stepping feeding.Frequency control motor can be realized carrier band accurately feed motion at a high speed by the PLC micro-manipulation, and test gear triggers through the opto-electronic pickup induction, carries out the high speed and precision test, and defective products is excised by PLC control high speed cutter automatically.Aspect the counting packaging packing: entire mechanism comprises by feeding clip mechanism, cutter structure, rewinding rotating disk mechanism etc. and forms.Dragged by precision stepper motor, complete machine is counted through opto-electronic pickup and is accurately located.Whole equipment adopts the PLC control system, accomplishes the overall process automatic guidance; The configuration man-machine interface, various parameters all can be provided with on the interface with operation, make things convenient for the user.So with this device fabrication radial members, its test and packaging process are simple, productive costs is low.
Description of drawings
Fig. 1 is the utility model fundamental diagram;
Fig. 2 is the feeding clip mechanism scheme drawing;
Fig. 3 is a cutter structure scheme drawing;
Fig. 4 is the fold mechanism scheme drawing;
Wherein: pull out before 1 material folding frame, 11 rocking arms, 12 and pull out frame, 14 material folding cylinders, 2 behind the folder, 13 and cut cutting knifes before pin platform, the 21 cutting knife cylinders, 22,23 back cutting knifes, the movable machine plate of 24 tool rests, 25 and cut that pin height adjustment knob, 3 folding bodies, 31 control panels, 32 folding cams, 33 folding concave wheel, 34 left sides push away band mechanism, 35 right sides push away band mechanism, 36 back turn pulleys, 37 rewinding dishes.
Specific embodiments
With reference to the accompanying drawing and the specific embodiment the utility model is described.
Like accompanying drawing 1-4; A kind of radial lead element test sorted and packaged machine comprises the PLC logic controller, the man-machine interface that is connected with the PLC logic controller; Master cock and sensor, test gear, actuating unit; Described actuating unit comprises that electric part of control and machinery carries out partly, and its described machinery is carried out and partly comprised testing, sorting mechanism and multifunctional packaging mechanism, and described multifunctional packaging mechanism comprises feeding clip mechanism, cutter structure and fold mechanism.Described feeding clip mechanism comprises material folding frame 1, is provided with rocking arm 11 at material folding frame side, pull out before the upper end that clamps frame is provided with folder 12 with after pull out frame 13 and material folding cylinder 14.Described cutter structure comprises cuts pin platform 2, is provided with cutting knife cylinder 21 on the pin platform cutting, and is provided with forward and backward cutting knife 22,23 at cutting knife cylinder front end.The described pin platform lower end of cutting also is provided with the movable machine plate 24 of tool rest and cuts pin height adjustment knob 25.Described fold mechanism comprises folding body 3; Side at folding body is provided with control panel 31, be provided with on the board face of folding body 3 foldingly protruding, recessedly take turns 32,33, by about push away left and right band mechanism 34,35, back turn pulley 36 and the rewinding dish 37 of pushing away that the band cylinder drives.
During work; Carry out testing, sorting earlier: carrier band package product is put on the unreeling structure by manual work; The driven by motor unreeling structure is delivered to the tail ring cutting with product and is excised the tail ring except that mechanism; Deliver in the testing, sorting mechanism through buffer gear, through the opto-electronic pickup induction, product is carried out the associated electrical performance testing in PLC control testing, sorting mechanism and sorting is rejected.Sorting mechanism excises the nonconformity element automatically, and landing is in the reject bin by appointment automatically.Test finishes, and carried products gets into multifunction packaging machine through buffering.After the testing, sorting, carry out packaging process synchronously:
The function mechanism of 1. lifting the foot: at first alignment sensor is responded to, and after sensing element head, dragging motor suspends, the material folding electric motor starting; Control rocking arm feeding clip mechanism rises, and rising arrives assigned address, clamps cylinder and promotes the clamping mechanism action; Clamp the lead elements and production method thereof head, this moment, the rocking arm feeding clip mechanism descended, and element is pulled up under the feeding paper tape; Drop to the assigned address sensor sensing, PLC control clamps cylinder and unclamps, and element is slipped in the packing magazine automatically; The material folding motor stops, and dragging motor continues to drag element technology band, gets into next flow process of choosing.When the number of elements of choosing arrived predetermined number, dragging motor suspended, and the rewinding rotary tray motor starts, and rotated the charging rotating disk and rotated to next multiple package position, changed packing box automatically, had so just accomplished the packaging process of choosing of counting of specified quantity.
Function is the cutter structure 2.: respond to through alignment sensor; After sensing element head; Dragging motor suspends, and cuts beriberi cylinder drive cutting knife simultaneously and prescinds pin to carrying out product, and product is slipped in the packing magazine automatically; Dragging motor continues to drag element technology band afterwards, gets into next and prescinds the pin flow process.When the number of elements of cutting pin when the predetermined number, dragging motor suspends, the rewinding rotary tray motor starts, and rotates the charging rotating disk and rotates to next multiple package position, changes packing box automatically, that has so just accomplished specified quantity cuts the pin packaging process of counting.
Function is fold mechanism 3.: the folding rotating disk of folding driven by motor drags product technology band; After product technology band carries out mutual extrusion through folding two punch dies of rotating disk; Form folding trace; Pushing hands cylinder sensor control pushing hands cylinder partly pushes, folds technology band folding line then, thereby carries out the auto-folder packing.
The above is a preferred embodiment of the utility model, is not breaking away under the design situation of the present invention, carries out any conspicuous distortion and replacement, all belongs to the protection domain of the utility model.
Claims (5)
1. radial lead element test sorted and packaged machine; Comprise the PLC logic controller; With the man-machine interface that the PLC logic controller is connected, master cock and sensor, test gear, actuating unit, described actuating unit comprises electric part of control and machinery execution part; It is characterized in that: described machinery is carried out and is partly comprised testing, sorting mechanism and multifunctional packaging mechanism, and described multifunctional packaging mechanism comprises feeding clip mechanism, cutter structure and fold mechanism.
2. radial lead element test sorted and packaged machine according to claim 1; It is characterized in that: described feeding clip mechanism comprises material folding frame (1); Be provided with rocking arm (11) at material folding frame side, pull out before the upper end that clamps frame is provided with folder (12) and after pull out frame (13) and material folding cylinder (14).
3. radial lead element test sorted and packaged machine according to claim 2 is characterized in that: described cutter structure comprises cuts pin platform (2), is provided with cutting knife cylinder (21) on the pin platform cutting, and is provided with forward and backward cutting knife (22,23) at cutting knife cylinder front end.
4. radial lead element test sorted and packaged machine according to claim 3 is characterized in that: the described pin platform lower end of cutting also is provided with the movable machine plate (24) of tool rest and cuts pin height adjustment knob (25).
5. radial lead element test sorted and packaged machine according to claim 4; It is characterized in that: described fold mechanism comprises folding body (3); Side at folding body is provided with control panel (31), be provided with on the board face of folding body (3) folding protruding, the recessed wheel (32,33), by about push away left and right band mechanism (34,35), back turn pulley (36) and the rewinding dish (37) of pushing away that the band cylinder drives.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220180071 CN202593897U (en) | 2012-04-20 | 2012-04-20 | Sorting and packing machine for testing of radial lead element |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220180071 CN202593897U (en) | 2012-04-20 | 2012-04-20 | Sorting and packing machine for testing of radial lead element |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202593897U true CN202593897U (en) | 2012-12-12 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201220180071 Expired - Fee Related CN202593897U (en) | 2012-04-20 | 2012-04-20 | Sorting and packing machine for testing of radial lead element |
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| Country | Link |
|---|---|
| CN (1) | CN202593897U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103837768A (en) * | 2013-12-23 | 2014-06-04 | 广东风华高新科技股份有限公司 | Radial element testing equipment |
-
2012
- 2012-04-20 CN CN 201220180071 patent/CN202593897U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103837768A (en) * | 2013-12-23 | 2014-06-04 | 广东风华高新科技股份有限公司 | Radial element testing equipment |
| CN103837768B (en) * | 2013-12-23 | 2016-08-24 | 广东风华高新科技股份有限公司 | Radial members test equipment |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20121212 Termination date: 20190420 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |