CN202571505U - Mechanical locating device for spiral track on numeral control thread-repairing lathe - Google Patents
Mechanical locating device for spiral track on numeral control thread-repairing lathe Download PDFInfo
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- CN202571505U CN202571505U CN 201220169080 CN201220169080U CN202571505U CN 202571505 U CN202571505 U CN 202571505U CN 201220169080 CN201220169080 CN 201220169080 CN 201220169080 U CN201220169080 U CN 201220169080U CN 202571505 U CN202571505 U CN 202571505U
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- 238000005553 drilling Methods 0.000 abstract description 5
- 230000008439 repair process Effects 0.000 description 16
- 238000000034 method Methods 0.000 description 14
- 230000008901 benefit Effects 0.000 description 7
- 230000014392 establishment of spindle localization Effects 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000003208 petroleum Substances 0.000 description 2
- 230000000739 chaotic effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 239000010720 hydraulic oil Substances 0.000 description 1
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
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Abstract
Description
技术领域 technical field
本实用新型专利用于金属切削加工领域,涉及数控管螺纹车床对已使用过的石油钻杆、钻铤等长管子类工件两端的内、外旧螺纹进行修复车削的辅助定位装置。 The utility model patent is used in the field of metal cutting and processing, and relates to an auxiliary positioning device for repairing and turning the old internal and external threads at both ends of long pipe workpieces such as used petroleum drill pipes and drill collars by a numerically controlled pipe thread lathe.
背景技术 Background technique
在石油和地质钻井行业,钻入地下几千米深的钻头都是由几百根钻杆和钻铤,依靠其两端的螺纹一根根地旋紧,并与地面钻机相连,地面钻机通过这些钻杆、钻铤将转矩传递给钻头。这些钻杆、钻铤在完成一口井的钻井工作后,需要一根根地卸下、回收、维修,并反复周转使用。在钻杆、钻铤的维修工作中,对其两端的内外锥形接头螺纹进行车削修复加工是最重要的工作之一。每年有大量的钻杆接头螺纹需要修复车削加工。 In the petroleum and geological drilling industry, the drill bits that are drilled into the ground thousands of meters deep are composed of hundreds of drill pipes and drill collars, which are screwed one by one by the threads at both ends, and connected to the ground drilling rig. The ground drilling rig passes through these The drill pipe and drill collar transmit the torque to the drill bit. These drill pipes and drill collars need to be unloaded one by one after completing the drilling work of a well, recovered, repaired, and used repeatedly. In the maintenance work of drill pipes and drill collars, turning and repairing the inner and outer tapered joint threads at both ends is one of the most important tasks. Every year, a large number of tool joint threads need repair turning operations.
目前,人们对钻杆、钻铤两端的钻杆接头螺纹的修复车削加工都是在机械式的管螺纹车床上,由工人手工操作完成的。实施手工操作机械车床修复车削锥螺纹的原因在于,手工操作可容易地先将刀尖调到螺纹的凹槽中,再在刀具相对于工件做螺旋运动过程中,将原有旧三角形螺纹的两个侧表面均匀地车去一层,将锈蚀、点蚀、胶痕、碰痕以及应力疲劳层车去,达到修复螺纹的加工要求。这种机械式修复车削锥形螺纹的优点是:螺纹的径向切削量小,依据锥形的原理就使得每次修复螺纹后钻杆的长度尺寸减少量小,钻杆的修复次数增加,钻杆的使用寿命延长。 At present, people are all on mechanical pipe thread lathes to the repair turning processing of drill pipe joint thread at drill pipe, drill collar two ends, are finished by workman's manual operation. The reason for implementing the manual operation of the mechanical lathe to repair the turning taper thread is that the manual operation can easily adjust the tip of the tool to the groove of the thread, and then during the spiral movement of the tool relative to the workpiece, the two sides of the original triangular thread One side surface is evenly turned off one layer, and the rust, pitting, glue marks, scratches and stress fatigue layers are turned off to meet the processing requirements for thread repair. The advantages of this kind of mechanical repairing and turning tapered thread are: the radial cutting amount of the thread is small. According to the principle of the taper, the length and dimension of the drill pipe are reduced every time the thread is repaired, and the number of repairs of the drill pipe is increased. Rod life is extended.
在机械制造领域中,使用数控车床车削锥螺纹比使用机械式车床车削有着加工螺纹精度高、表面质量好、加工效率高等明显的技术优势,因此数控车床已广泛用于新螺纹的制造加工中。在目前现有的数控车床车削螺纹功能中,只要螺纹参数和刀具安装位置等因素确定后,刀具相对于每台车床主轴的螺旋运动轨迹都是固定的、固有的,而各台车床的这个固有螺旋轨迹却是不同的,但这个固有螺旋轨迹又是人们仅凭感观所不能得知的。正是由于螺旋轨迹的这种固有规律,对随机装夹到车床主轴卡盘上的旧工件,其工件待修复螺旋线与机床主轴上的固有切削螺旋轨迹不重合,且这两个螺旋线之间的相位差呈随机规律,刀尖不能沿工件待修复旧螺纹的凹槽加工,从而出现乱扣现象。依目前数控车床技术,数控修复螺纹的做法就是将旧螺纹从齿根向外全部车掉,并重新车出新螺纹。这种技术水平数控修复车削锥形螺纹的不足是:螺纹的径向切削量大,车削后钻杆的长度尺寸减少量大,钻杆的修复次数减少,经济效益不佳。这就是目前数控车床不能直接应用到旧螺纹修复加工领域的唯一原因。 In the field of machinery manufacturing, the use of CNC lathes to turn taper threads has obvious technical advantages over mechanical lathes, such as high thread precision, good surface quality, and high processing efficiency. Therefore, CNC lathes have been widely used in the manufacture and processing of new threads. In the existing CNC lathe turning thread function, as long as the thread parameters and tool installation position are determined, the spiral movement trajectory of the tool relative to the spindle of each lathe is fixed and inherent. The spiral trajectory is different, but this inherent spiral trajectory cannot be known by people only by their senses. It is precisely because of the inherent law of the helical trajectory that for old workpieces that are randomly clamped to the chuck of the lathe spindle, the helical line of the workpiece to be repaired does not coincide with the inherent cutting helical trajectory on the machine tool spindle, and the distance between the two helical lines The phase difference between them is random, and the tip of the tool cannot be processed along the groove of the old thread to be repaired, resulting in chaotic buckling. According to the current CNC lathe technology, the method of CNC thread repair is to remove all the old threads from the tooth root outwards, and re-turn new threads. The deficiencies of this technological level of CNC repairing turning tapered thread are: the radial cutting amount of the thread is large, the length and dimension of the drill pipe after turning are greatly reduced, the number of repairs of the drill pipe is reduced, and the economic benefit is not good. This is the only reason why CNC lathes cannot be directly applied to the field of old thread repair processing at present.
发明内容 Contents of the invention
实用新型目的:本实用新型提供一种数控螺纹修复车床上螺旋轨迹的机械定位装置及定位方法,其目的是解决以往在工件修复螺纹车削过程中,不能够按固定圆周相位安装的问题。 Purpose of the utility model: The utility model provides a mechanical positioning device and a positioning method for the helical track on the CNC thread repair lathe.
技术方案:本实用新型是通过以下技术方案来实现的: Technical solution : the utility model is realized through the following technical solutions:
一种数控螺纹修复车床上螺旋轨迹的机械定位装置,其特征在于:该装置主要包括床身、尾台、床头箱和托架多组托辊;托架多组托辊设置在床身的一侧,床头箱和尾台设置在床身上,尾台能相对于床头箱做前后的移动;床头箱上设置有主轴,在主轴的前后两端分别设置有前卡盘和后卡盘,在尾台朝向床头箱的一端还设置有定位螺纹规。 A mechanical positioning device for a helical track on a CNC thread repair lathe, characterized in that the device mainly includes a bed, a tail table, a head box and multiple sets of idlers for a bracket; the multiple sets of idlers for the bracket are arranged on the On one side, the bed head box and the tail table are set on the bed, and the tail table can move back and forth relative to the bed head box; the bed head box is equipped with a main shaft, and the front and rear chucks are respectively set at the front and rear ends of the main shaft. The plate is also provided with a positioning thread gauge at the end of the tail table towards the headstock.
定位螺纹规为与被修复的钻杆螺纹具有规格相同,内外相配,能够进行螺纹旋紧的结构。 The positioning thread gauge has the same specifications as the thread of the drill pipe to be repaired, the internal and external matches, and the structure that can be screwed.
尾台通过滑轨设置在床身上,尾台的一端设置有推进其移动的液压油缸。 The tail table is set on the bed through slide rails, and one end of the tail table is provided with a hydraulic oil cylinder to propel its movement.
所述定位螺纹规为外螺纹规或内螺纹规。 The positioning thread gauge is an external thread gauge or an internal thread gauge.
应上述数控螺纹修复车床上螺旋轨迹的机械定位装置所实施的对工件上待修复螺旋轨迹的机械定位方法,其特征在于:该方法是通过能与待修复的工件进行螺纹旋紧的定位螺纹规对工件进行定位,该方法的具体步骤如下:将待修复的工件穿进机床主轴的孔内,同时使工件穿过前后卡盘,然后推动尾台,将工件的端头与定位螺纹规之间螺纹旋紧,此时工件的轴向、径向及螺纹的相位等参数均由定位螺纹规予以确定,旋转主轴,使其在已确定的角度位置 处停止,先后夹紧后卡盘和前卡盘,同时反转主轴并后退尾台,使工件与定位螺纹规脱开即可。 The mechanical positioning method for the helical track to be repaired on the workpiece implemented by the mechanical positioning device for the helical track on the above-mentioned numerically controlled thread repair lathe is characterized in that: the method uses a positioning thread gauge that can be screwed tightly with the workpiece to be repaired. To locate the workpiece, the specific steps of this method are as follows: insert the workpiece to be repaired into the hole of the machine tool spindle, and at the same time make the workpiece pass through the front and rear chucks, then push the tail table, and place the end of the workpiece between the positioning thread gauge The thread is tightened. At this time, the parameters such as the axial direction, radial direction and thread phase of the workpiece are determined by the positioning thread gauge, and the spindle is rotated to make it in the determined angular position. Stop at the position, clamp the rear chuck and front chuck successively, reverse the main shaft and retreat the tail table at the same time, so that the workpiece can be disengaged from the positioning thread gauge.
当工件与定位螺纹规之间螺纹旋紧后,工件相对于机床的轴向位置、径向位置以及螺纹的相位等参数都由定位螺纹规所确定,待修复的旧螺纹槽底螺旋线相位与螺纹规上的已知槽底螺旋线相差180°相位,此时工件上待修复螺纹相对于车床床身的绝对位置就是已知的、确定的;这时再利用现有数控车床主轴定位停功能,使主轴空转并在相对于床身上固定参数点角度处停止,角度的确定方法如下: When the thread between the workpiece and the positioning thread gauge is tightened, the parameters such as the axial position, radial position and thread phase of the workpiece relative to the machine tool are determined by the positioning thread gauge. The known groove bottom helix on the thread gauge has a phase difference of 180°. At this time, the absolute position of the thread to be repaired on the workpiece relative to the lathe bed is known and determined; at this time, the existing CNC lathe spindle positioning stop function is used , make the spindle idle and fix the parameter point relative to the bed stop at the angle, The method of determining the angle is as follows:
其中:为定位螺纹规槽底螺旋线相对于机床主轴位于0位处固有切削螺旋槽底轨迹的相位 in: It is the phase of the inherent cutting helical groove bottom trajectory at the 0 position of the helical line of the groove bottom of the positioning thread gauge relative to the spindle of the machine tool
=0、1 =0,1
0 ≤<360° 0 ≤ <360°
0 ≤<360° 0 ≤ <360°
式中, 角度值包含着定位螺纹规槽底螺旋线相对于主轴位于0位置处其固有切削螺旋槽底轨迹的相位差和螺纹规与工件螺纹旋紧定位规律中内、外螺纹槽底之间相差180°相位等两个因素,并把主轴转动的绝对角度值取值为360°范围内。 In the formula, The angle value includes the phase difference of the bottom helix of the positioning screw gauge groove relative to the spindle at the 0 position of its inherent cutting helical groove bottom trajectory And two factors such as the 180° phase difference between the internal and external thread groove bottoms in the thread gauge and the workpiece thread tightening and positioning law, and the absolute angle value of the spindle rotation The value is within the range of 360°.
优点及效果: Advantages and effects :
本实用新型提供一种数控螺纹修复车床上螺旋轨迹的机械定位装置,该装置在尾座前端固定安装有与机床主轴同轴、且与被修复车削螺纹相同规格的定位螺纹规,加工外螺纹时安装内螺纹规,加工内螺纹时安装外螺纹规,该螺纹规的轴向位置由安装它的尾台在尾台导轨上的位置所确定,其周向位置由安装调整其与尾台的相对角度相位所确定。此时,定位螺纹规上的螺纹槽底螺旋线相对于机床主轴固有螺纹槽底轨迹的相位β值就是确定的,并且可以通过测量而被人们所知道。 The utility model provides a mechanical positioning device for a helical trajectory on a CNC thread repair lathe . The device is fixedly installed with a positioning thread gauge coaxial with the main shaft of the machine tool and of the same specification as the repaired turning thread at the front end of the tailstock. Install the internal thread gauge, and install the external thread gauge when processing the internal thread. The axial position of the thread gauge is determined by the position of the tail table on the tail table guide rail where it is installed, and its circumferential position is adjusted by the installation to adjust its relative to the tail table. determined by the angular phase. At this time, the phase β value of the thread groove bottom helix on the positioning thread gauge relative to the inherent thread groove bottom trajectory of the machine tool spindle is determined, and can be known by people through measurement.
本实用新型的目的是提供一种能够为安装到车床主轴卡盘上的钻杆旧螺纹定位的机械式螺纹定位装置及定位方法,它可以确定所装夹的每一根钻杆上旧螺纹相对于机床都有固定的轴向和周向位置。由此来实现安装到车床主轴卡盘上旧钻杆的螺纹线与主轴上的固有切削螺旋轨迹相重合,为完成数控修复车削螺纹创造条件,进而达到数控修复车削螺纹的工作目标。安装了本实用新型装置的数控管螺纹车床就可以实现旧螺纹的修复车削,该车床集数控车床的螺纹加工精度高、表面质量好、加工效率高的优点和机械车床的螺纹修复径向切削量小、钻杆长度损失小的优点于一体。本实用新型显著提高了钻杆螺纹修复的技术水平、质量水平和经济效益。 The purpose of this utility model is to provide a mechanical thread positioning device and a positioning method that can locate the old thread of the drill pipe installed on the spindle chuck of the lathe, and it can determine the relative position of the old thread on each drill pipe that is clamped. All machine tools have fixed axial and circumferential positions. In this way, the thread line of the old drill pipe installed on the spindle chuck of the lathe coincides with the inherent cutting helical track on the spindle, creating conditions for the completion of CNC repairing of turning threads, and then achieving the goal of CNC repairing of turning threads. The CNC pipe thread lathe installed with the device of the utility model can realize the repair turning of the old thread. This lathe combines the advantages of high thread processing precision, good surface quality and high processing efficiency of the CNC lathe and the radial cutting amount of the thread repair of the mechanical lathe. The advantages of small size and small loss of drill pipe length are integrated into one. The utility model significantly improves the technical level, quality level and economic benefits of drill pipe thread repairing.
附图说明:Description of drawings:
图1为本实用新型的结构示意图。 Fig. 1 is the structural representation of the utility model.
具体实施方式:下面结合附图对本实用新型做进一步的描述: The specific embodiment: the utility model is further described below in conjunction with the accompanying drawings:
如图1所示,本实用新型提供一种数控螺纹修复车削中工件上待修复螺纹螺旋轨迹的机械定位装置,该装置主要包括床身1、尾台3、床头箱8和托架多组托辊10;托架多组托辊10设置在床身1的一侧,床头箱8和尾台3设置在床身1上,尾台3能相对于床头箱8做前后的移动;床头箱8内水平安装有可做旋转运动的主轴7,在主轴7的前后两端分别设置有前卡盘6和后卡盘9;尾台3通过导轨设置在床身1上,在尾台3朝向床头箱8的一端设置有定位螺纹规4;尾台3的另一端设置有推进其移动的液压油缸2,尾台3可在液压缸2的推拉下在导轨上滑动。 As shown in Figure 1, the utility model provides a mechanical positioning device for the helical trajectory of the thread to be repaired on the workpiece in CNC thread repair turning, the device mainly includes a bed 1, a tail table 3, a bedside box 8 and multiple sets of brackets Idler roller 10; multiple sets of idler rollers 10 of the bracket are arranged on one side of the bed 1, the bedside box 8 and the tail table 3 are arranged on the bed 1, and the tail table 3 can move back and forth relative to the bedside box 8; The headstock 8 is horizontally installed with a main shaft 7 capable of rotating, and the front and rear chucks 6 and 9 are respectively arranged at the front and rear ends of the main shaft 7; One end of the platform 3 towards the head box 8 is provided with a positioning thread gauge 4;
定位螺纹规4为能与待修复的钻杆螺纹进行螺纹旋紧的结构。 The positioning screw gauge 4 is a structure that can be screwed tightly with the drill pipe thread to be repaired.
所述定位螺纹规为外螺纹规或内螺纹规。 The positioning thread gauge is an external thread gauge or an internal thread gauge.
另外,本实用新型还提供一种数控螺纹修复车床上螺旋轨迹的机械定位方法,该方法是通过定位螺纹规4对工件5进行定位,该方法的具体步骤如下:将待修复的工件5穿进主轴7的孔内,同时使工件5穿过前后卡盘,然后通过液压缸2推动尾台3向前移动,将工件5的端头与定位螺纹规之间螺纹旋紧,此时工件5的轴向、径向和周向位置均由定位螺纹规4予以确定,旋转主轴7,使其在已确定的角度位置处停止,先后夹紧后卡盘9和前卡盘6,同时反转主轴7并后退尾台3,使工件5与定位螺纹规4脱开即可。 In addition, the utility model also provides a mechanical positioning method of the spiral track on the CNC thread repair lathe. The method is to locate the workpiece 5 by positioning the thread gauge 4. The specific steps of the method are as follows: the workpiece 5 to be repaired is penetrated into the In the hole of the main shaft 7, the workpiece 5 passes through the front and rear chucks at the same time, and then the tail table 3 is pushed forward by the hydraulic cylinder 2, and the thread between the end of the workpiece 5 and the positioning thread gauge is tightened. The axial, radial and circumferential positions are all determined by the positioning screw gauge 4, and the main shaft 7 is rotated to make it in the determined angular position. Stop at the position, clamp the rear chuck 9 and the front chuck 6 successively, reverse the main shaft 7 and retreat the tail table 3 at the same time, so that the workpiece 5 can be disengaged from the positioning screw gauge 4.
下面具体的叙述一下本实用新型的方法: Describe the method of the present utility model in detail below:
工作时,待修复工件在机床后部托架的多组托辊支承的条件下,穿过床头箱的主轴,工件5的待修复旧螺纹旋紧到定位螺纹规上,此时钻杆相对于机床的轴向位置、径向位置以及螺纹的圆周相位等参数都由定位螺纹规所确定,其旧螺纹槽底螺旋线相位与螺纹规上的已知槽底螺旋线相差180°相位,它相对于车床床身的绝对位置就是已知的、确定的。之后利用现有数控车床主轴定位停功能,使主轴空转并在相对于床身上固定参数点角度处停止,角度的确定方法如下: When working, the workpiece to be repaired passes through the main shaft of the head box under the condition of multiple groups of rollers supported by the rear bracket of the machine tool, and the old thread to be repaired of the workpiece 5 is screwed onto the positioning thread gauge. At this time, the drill pipe is relatively Parameters such as the axial position, radial position and the circumferential phase of the thread of the machine tool are all determined by the positioning thread gauge. The phase difference of the helical line at the bottom of the old thread groove and the known helical line at the bottom of the groove on the thread gauge is 180°. The absolute position relative to the lathe bed is known and determined. Then use the existing CNC lathe spindle positioning stop function to make the spindle idle and fix the parameter point relative to the bed stop at the angle, The method of determining the angle is as follows:
其中:为定位螺纹规槽底螺旋线相对于机床主轴位于0位处固有切削螺旋槽底轨迹的相位 in: It is the phase of the inherent cutting helical groove bottom trajectory at the 0 position of the helical line of the groove bottom of the positioning thread gauge relative to the spindle of the machine tool
=0、1 =0,1
0 ≤<360° 0 ≤ <360°
0 ≤<360° 0 ≤ <360°
式中, 角度值包含着定位螺纹规槽底螺旋线相对于主轴位于0位置处其固有切削螺旋槽底轨迹的相位差和螺纹规与工件螺纹旋紧定位规律中内、外螺纹槽底之间相差180°相位等两个因素,并把主轴转动的绝对角度值取值为360°范围内。 In the formula, The angle value includes the phase difference of the bottom helix of the positioning screw gauge groove relative to the spindle at the 0 position of its inherent cutting helical groove bottom trajectory And two factors such as the 180° phase difference between the internal and external thread groove bottoms in the thread gauge and the workpiece thread tightening and positioning law, and the absolute angle value of the spindle rotation The value is within the range of 360°.
主轴停止在位置后,再按先夹紧后卡盘,后夹紧前卡盘的顺序夹紧钻杆工件。主轴反转,尾台后退,当工件螺纹全部从定位螺纹规中脱出、尾台退到后位后,需要修复车削螺纹的旧管子工件的螺纹定位装夹工作完成。此时,通过本实用新型装置的辅助定位以及上述的定位操作动作后,被夹紧到车床主轴卡盘上的任意钻杆、钻铤等已有螺纹工件上旧螺纹的螺旋线都与车床主轴上的固有切削螺旋轨迹相重合。由此保证在后续的螺纹车削过程中,刀尖可以对正待修复旧螺纹的凹槽中,在刀具与工件的螺旋相对车削运动中,保证待修复旧三角螺纹的两侧面能被刀具均匀地切去一层,到达修复螺纹的工作要求。 Spindle stops at position, then clamp the drill pipe workpiece in the order of first clamping the rear chuck and then clamping the front chuck. The spindle reverses and the tail table retreats. When the workpiece threads are all out of the positioning thread gauge and the tail table retreats to the rear position, the thread positioning and clamping work of the old pipe workpiece that needs to be repaired and turned is completed. At this time, after the auxiliary positioning of the utility model device and the above-mentioned positioning operation action, the helix of the old thread on the existing threaded workpieces such as any drill pipe and drill collar clamped to the lathe spindle chuck is all aligned with the lathe spindle. coincides with the inherent cutting helical trajectory on the This ensures that in the subsequent thread turning process, the tool tip can be aligned with the groove of the old thread to be repaired, and in the helical relative turning movement between the tool and the workpiece, it is ensured that the two sides of the old triangular thread to be repaired can be evenly ground by the tool Cut off one layer to meet the work requirements of repairing the thread.
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CN102744472A (en) * | 2012-04-20 | 2012-10-24 | 沈阳工业大学 | Device for mechanically positioning screw tracks on numerical control thread repairing lathe and positioning method |
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CN102744472A (en) * | 2012-04-20 | 2012-10-24 | 沈阳工业大学 | Device for mechanically positioning screw tracks on numerical control thread repairing lathe and positioning method |
CN102744472B (en) * | 2012-04-20 | 2015-04-29 | 沈阳工业大学 | Device for mechanically positioning screw tracks on numerical control thread repairing lathe and positioning method |
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