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CN202528138U - Tool for taking broken screw taps out - Google Patents

Tool for taking broken screw taps out Download PDF

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Publication number
CN202528138U
CN202528138U CN2012200536725U CN201220053672U CN202528138U CN 202528138 U CN202528138 U CN 202528138U CN 2012200536725 U CN2012200536725 U CN 2012200536725U CN 201220053672 U CN201220053672 U CN 201220053672U CN 202528138 U CN202528138 U CN 202528138U
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China
Prior art keywords
push rod
compression spring
clamping device
utility
model
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Expired - Fee Related
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CN2012200536725U
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Chinese (zh)
Inventor
李学艺
李超超
李三帅
江守波
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Shandong University of Science and Technology
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Shandong University of Science and Technology
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Priority to CN2012200536725U priority Critical patent/CN202528138U/en
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Abstract

本实用新型公开了一种断丝锥取出工具,它由夹紧装置和快速旋转装置组成;夹紧装置由夹爪、钻体、齿圈、顶杆、压缩弹簧、顶杆伸缩调整螺母和推杆组成;快速旋转装置由套筒扳、棘轮机构、拧紧手柄组成;棘轮机构由棘轮、复位弹簧、棘爪构成;夹紧装置设置有由顶杆、压缩弹簧、顶杆伸缩调整螺母和推杆组成的弹簧夹头自动排料机构;顶杆安装在固定手柄中心部位,顶杆的直径比夹头的夹紧直径略小;顶杆后面的小直径部位装有起压出推杆作用的压缩弹簧。本实用新型的有益效果是:本实用新型使用方便,工作可靠,在不损坏工件的情况下可以手工取出折断在螺纹孔中不同直径的丝锥。

Figure 201220053672

The utility model discloses a tool for taking out broken taps, which is composed of a clamping device and a fast rotating device; the clamping device is composed of a clamping jaw, a drill body, a gear ring, a push rod, a compression spring, a telescopic adjustment nut for the push rod and a push rod The fast rotation device is composed of a socket wrench, a ratchet mechanism, and a tightening handle; the ratchet mechanism is composed of a ratchet, a return spring, and a pawl; the clamping device is provided with a push rod, a compression spring, a push rod telescopic adjustment nut and a push rod The spring chuck automatic discharge mechanism; the ejector rod is installed in the center of the fixed handle, and the diameter of the ejector rod is slightly smaller than the clamping diameter of the collet; the small diameter part behind the ejector rod is equipped with a compression spring that acts as a push rod . The beneficial effects of the utility model are: the utility model is easy to use and reliable in operation, and the screw taps of different diameters in the threaded holes can be manually taken out and broken without damaging the workpiece.

Figure 201220053672

Description

一种断丝锥取出工具Tool for taking out a broken tap

技术领域 technical field

本实用新型涉及一种手动取出工具,尤其涉及一种用于取出攻丝过程中折断丝锥的断丝锥取出工具。The utility model relates to a manual taking out tool, in particular to a broken tap taking out tool used for taking out broken taps in the tapping process.

背景技术 Background technique

在机械加工中,利用丝锥加工螺纹时,往往会碰到丝锥折断在工件里的情况,产品的报废较之丝锥的损失而言,更令人感到惋惜。通常情况下,要取出折断在螺纹孔中的丝锥,取断丝锥的方法有电火花加工法和焊接法,电火花加工容易将零件的基体加工掉而报废零件,且费用高、无法在现场加工。焊接法不可靠,往往损坏零部件本身。对于折断在工件中螺纹孔较浅的丝锥,根据情况多采用一些简易的丝锥取出装置,如使用夹钳或自制的钢丝插入丝锥槽中将断丝锥拧出来。然后由于使用丝锥的型号不同,它的直径不一样,自制的一些简易断丝锥取出装置难易保证取出不同型号的断丝锥,且由于使用者拧力方向有所差异,断丝锥在取出过程中容易损坏已经攻好的内孔螺纹。In mechanical processing, when using a tap to process threads, it is often encountered that the tap is broken in the workpiece. The scrap of the product is more regrettable than the loss of the tap. Usually, it is necessary to take out the broken tap in the threaded hole. The methods for removing the broken tap include EDM and welding. EDM is easy to process the matrix of the part and scrap the part, and the cost is high and cannot be processed on site. . Welding is unreliable and often damages the parts themselves. For the broken taps with shallow threaded holes in the workpiece, some simple tap removal devices are used according to the situation, such as using clamps or self-made steel wires inserted into the tap grooves to twist out the broken taps. Then, due to the different types of taps used, their diameters are not the same. Some simple self-made broken tap removal devices are difficult to ensure that different types of broken taps can be taken out, and because the direction of the user's twisting force is different, it is easy to remove the broken tap during the removal process. Damage to the already tapped internal thread.

实用新型内容 Utility model content

为了解决上述问题中的不足之处,本实用新型提供了一种断丝锥取出工具。In order to solve the shortcomings in the above problems, the utility model provides a tool for taking out broken taps.

为了解决以上技术问题,本实用新型采用的技术方案是:一种断丝锥取出工具,它由夹紧装置和快速旋转装置组成;夹紧装置由夹爪、钻体、齿圈、顶杆、压缩弹簧、顶杆伸缩调整螺母和推杆组成;快速旋转装置由套筒扳、棘轮机构、拧紧手柄组成;棘轮机构由棘轮、复位弹簧、棘爪构成;In order to solve the above technical problems, the technical solution adopted by the utility model is: a tool for taking out broken taps, which is composed of a clamping device and a fast rotating device; The spring, the ejector rod telescopic adjustment nut and the push rod are composed; the quick rotation device is composed of the socket wrench, the ratchet mechanism and the tightening handle; the ratchet mechanism is composed of the ratchet wheel, the return spring and the ratchet;

夹紧装置设置有由顶杆、压缩弹簧、顶杆伸缩调整螺母和推杆组成的弹簧夹头自动排料机构;The clamping device is equipped with a collet automatic discharge mechanism composed of a push rod, a compression spring, a telescopic adjustment nut for the push rod and a push rod;

顶杆安装在固定手柄中心部位,顶杆的直径比夹头的夹紧直径略小;顶杆后面的小直径部位装有起压出推杆作用的压缩弹簧。The ejector rod is installed in the center of the fixed handle, and the diameter of the ejector rod is slightly smaller than the clamping diameter of the collet; the small diameter part behind the ejector rod is equipped with a compression spring that acts as a push rod.

齿圈和夹爪之间设置有用于夹爪张开与闭合的啮合螺纹形成的传动机构。A transmission mechanism formed between the ring gear and the clamping jaws is provided for the opening and closing of the clamping jaws.

弹簧夹头自动排料机构由顶杆、压缩弹簧、顶杆伸缩调整螺母和推杆组成;弹簧夹头自动排料机构位于固定手柄的中心。The spring collet automatic discharge mechanism is composed of a push rod, a compression spring, a telescopic adjustment nut for the push rod and a push rod; the spring collet automatic discharge mechanism is located in the center of the fixed handle.

本实用新型的有益效果是:本实用新型使用方便,工作可靠,在不损坏工件的情况下可以手工取出折断在螺纹孔中不同直径的丝锥。The beneficial effects of the utility model are: the utility model is easy to use and reliable in operation, and the screw taps of different diameters in the threaded holes can be manually taken out and broken without damaging the workpiece.

附图说明 Description of drawings

下面结合附图和具体实施方式对本实用新型作进一步详细的说明。Below in conjunction with accompanying drawing and specific embodiment, the utility model is described in further detail.

图1为本实用新型的结构示意图。Fig. 1 is the structural representation of the utility model.

图2为本实用新型的俯视图。Fig. 2 is a top view of the utility model.

图中:1-夹爪;2钻体;3-齿圈;4-顶杆;5-压缩弹簧;6-顶杆伸缩调整螺母;7-套筒扳;8-棘轮;9-拧紧手柄;10-固定手柄;11-推杆;12-复位弹簧;13-棘爪。In the figure: 1-claw; 2-drill body; 3-gear ring; 4-rod; 5-compression spring; 6-telescopic adjustment nut of the ejector rod; 10-fixed handle; 11-push rod; 12-return spring; 13-pawl.

具体实施方式 Detailed ways

本实用新型包括由夹爪1、钻体2、齿圈3、顶杆4、压缩弹簧5、顶杆伸缩调整螺母6、推杆11形成的夹紧装置及由套筒扳7、棘轮机构、拧紧手柄9形成的快速旋转装置组成。棘轮机构由棘轮8、复位弹簧12和棘爪13组成。夹紧装置设置了由顶杆4、压缩弹簧5、顶杆伸缩调整螺母6和推杆11组成的弹簧夹头自动排料机构,顶杆4安装在固定手柄10中心部位,顶杆4直径比夹头的夹紧直径略小,顶杆4后面的小直径部位装有压缩弹簧5,顶杆4前面装有推杆11,在弹簧作用下使推杆11总是被压出。顶杆4的尾部有螺纹,通过顶杆伸缩调整螺母6可以调节顶杆11的伸出长度。当折断的丝锥被拧出时,松动固定手柄10,顶杆4在压缩弹簧5作用下伸出,自动将断丝锥排出。The utility model includes a clamping device formed by a jaw 1, a drill body 2, a ring gear 3, a push rod 4, a compression spring 5, a telescopic adjustment nut 6 for the push rod, and a push rod 11, and a sleeve pulley 7, a ratchet mechanism, Tighten the fast rotation device that handle 9 forms. The ratchet mechanism is made up of ratchet 8, back-moving spring 12 and ratchet 13. The clamping device is equipped with a collet automatic discharge mechanism consisting of a push rod 4, a compression spring 5, a push rod telescopic adjustment nut 6 and a push rod 11. The push rod 4 is installed at the center of the fixed handle 10, and the diameter of the push rod 4 is larger than The clamping diameter of collet is slightly smaller, and the small-diameter part behind push rod 4 is equipped with compression spring 5, and push rod 11 is equipped with in the front of push rod 4, makes push rod 11 always be pressed out under spring action. The afterbody of the push rod 4 is threaded, and the extension length of the push rod 11 can be adjusted by the telescopic adjustment nut 6 of the push rod. When the broken tap was screwed out, the fixed handle 10 was loosened, and the push rod 4 stretched out under the action of the compression spring 5, and the broken tap was automatically discharged.

本实用新型在用于取出折断在工件螺纹孔中的丝锥时,将夹紧装置的夹爪1置于断了的丝锥排屑槽内,用手转动固定手柄10,带动齿圈3转动,齿圈3通过螺旋传动使夹爪1在钻体2的斜孔内向下方移动,从而使夹爪1夹紧折断在螺纹孔中的丝锥。再将快速旋转装置通过六角头配合安装在钻体2的六角头上,用手沿正方向转动拧紧手柄9,夹紧装置在拧紧手柄9的带动下发生转动,从而将断丝锥拧出来。在需要多次旋转拧紧手柄9时,可以将拧紧手柄9先沿反方向转过一定的角度,这时棘爪13在棘齿上跳动,棘轮8不动,然后再正向转动拧紧手柄9。When the utility model is used to take out the broken tap in the threaded hole of the workpiece, the jaw 1 of the clamping device is placed in the chip removal groove of the broken tap, and the fixed handle 10 is rotated by hand to drive the ring gear 3 to rotate, and the tooth Ring 3 moves jaw 1 downward in the inclined hole of drill body 2 through screw transmission, so that jaw 1 clamps the broken tap in the threaded hole. Then the fast rotating device is mounted on the hexagonal head of the drill body 2 through the hexagonal head, and the tightening handle 9 is rotated in the positive direction by hand, and the clamping device rotates under the drive of the tightening handle 9, thereby screwing out the broken tap. When the tightening handle 9 needs to be rotated multiple times, the tightening handle 9 can be rotated through a certain angle in the opposite direction.

本实用新型的夹紧装置,设置了弹簧夹头自动排料机构,顶杆安装在固定手柄中心部位,顶杆直径比夹头的夹紧直径略小,顶杆后面的小直径部位装有压缩弹簧,顶杆前面装有推杆,在弹簧作用下使推杆总是被压出。顶杆的尾部有螺纹,通过顶杆伸缩调整螺母可以调节顶杆的伸出长度。当折断的丝锥被拧出时,松动固定手柄,顶杆在压缩弹簧作用下伸出,自动将断丝锥排出。The clamping device of the utility model is equipped with an automatic discharge mechanism for the collet, the ejector rod is installed at the center of the fixed handle, the diameter of the ejector rod is slightly smaller than the clamping diameter of the chuck, and the small diameter part behind the ejector rod is equipped with a compression Spring, the front of the push rod is equipped with a push rod, and the push rod is always pressed out under the action of the spring. The afterbody of the ejector rod is threaded, and the protruding length of the ejector rod can be adjusted through the telescopic adjustment nut of the ejector rod. When the broken tap is unscrewed, the fixed handle is loosened, and the ejector rod stretches out under the action of the compressed spring, and the broken tap is automatically discharged.

本实用新型的夹紧装置和快速旋转装置是通过六角头配合连在一起的,不使用时可以将夹紧装置和快速旋转装置分离开,便于工具的存放和维护。The clamping device and the fast rotating device of the utility model are connected together through a hexagonal head, and the clamping device and the fast rotating device can be separated when not in use, which is convenient for storage and maintenance of the tool.

本说明书列举的仅为本实用新型的较佳实施方式,凡在本实用新型的工作原理和思路下所做的等同技术和结构变换,均视为本实用新型的保护范围。What this specification lists are only the preferred implementation modes of the present utility model, and all equivalent technologies and structural transformations made under the working principle and idea of the present utility model are regarded as the protection scope of the present utility model.

Claims (3)

1. a fracture of wire is bored the taking-up instrument, and it is characterized in that: it is made up of clamping device and fast rotational device;
Said clamping device is made up of jaw (1), drill body (2), gear ring (3), push rod (4), compression spring (5), push rod flexible adjustment nut (6) and push rod (11); Said fast rotational device is pulled (7), ratchet mechanism, is tightened handle (9) and form by sleeve; Said ratchet mechanism is made up of ratchet (8), back-moving spring (12), ratchet (13);
Said clamping device is provided with the collet automatic discharge mechanism that is made up of push rod (4), compression spring (5), push rod flexible adjustment nut (6) and push rod (11);
Said push rod (4) is installed in fixed handle (10) centre, and the diameter of push rod (4) is more smaller than the clamping diameter of chuck; The compression spring (5) that extrudes push rod (11) effect has been equipped with at the minor diameter position of said push rod (4) back.
2. fracture of wire according to claim 1 awl taking-up instrument is characterized in that: be provided with between said gear ring (3) and the jaw (1) and be used for jaw and open the transmission mechanism with closed thread engagement formation.
3. fracture of wire according to claim 1 awl taking-up instrument is characterized in that: said collet automatic discharge mechanism is positioned at the center of fixed handle (10).
CN2012200536725U 2012-02-20 2012-02-20 Tool for taking broken screw taps out Expired - Fee Related CN202528138U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2012200536725U CN202528138U (en) 2012-02-20 2012-02-20 Tool for taking broken screw taps out

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN2012200536725U CN202528138U (en) 2012-02-20 2012-02-20 Tool for taking broken screw taps out

Publications (1)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105108691A (en) * 2015-10-16 2015-12-02 王贝 Ratchet type single-side handle tap wrench
CN106625411A (en) * 2016-12-22 2017-05-10 六安力达生产力促进中心有限公司 Fractured screw tap withdrawing device
CN107738225A (en) * 2017-10-10 2018-02-27 浙江水利水电学院 Tap, triangle vavle fracture of wire withdrawing device and application method

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105108691A (en) * 2015-10-16 2015-12-02 王贝 Ratchet type single-side handle tap wrench
CN105108691B (en) * 2015-10-16 2016-08-24 王贝 A kind of ratchet-type one side handle windeisen
CN106625411A (en) * 2016-12-22 2017-05-10 六安力达生产力促进中心有限公司 Fractured screw tap withdrawing device
CN107738225A (en) * 2017-10-10 2018-02-27 浙江水利水电学院 Tap, triangle vavle fracture of wire withdrawing device and application method

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C17 Cessation of patent right
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Granted publication date: 20121114

Termination date: 20130220