CN202520799U - Controllable throttle device - Google Patents
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Abstract
一种可控节流器,包括节流器座、节流柱和弹簧,节流器座设有阶梯状中心孔,阶梯状中心孔由大径孔、中径孔和小径孔组成,大径孔经中径孔与小径孔连通,节流柱由大径柱、中径柱和小径柱连接组成,节流柱装设于节流器座中,大径柱与大径孔紧密配合,大径柱顶端与大径孔内壁围成控制油腔,中径柱与大径孔之间形成进油腔,节流器座上开设有与进油腔连通的进油通道,中径柱与中径孔之间形成与进油腔连通的节流间隙,小径柱与中径孔之间形成集油腔,小径柱与小径孔紧密配合,小径柱上开设有与集油腔连通的输出通道,弹簧抵设于中径柱底端和中径孔底端之间。该可控节流器对外载荷的变化动态响应迅速,实现了对节流参数的主动控制、且控制方便、准确。
A controllable restrictor, including a restrictor seat, a throttle post and a spring, the restrictor seat is provided with a stepped central hole, the stepped central hole is composed of a large diameter hole, a middle diameter hole and a small diameter hole, the large diameter The hole is connected with the small diameter hole through the middle diameter hole. The throttle column is composed of a large diameter column, a medium diameter column and a small diameter column. The throttle column is installed in the restrictor seat. The large diameter column and the large diameter hole are closely matched. The top of the diameter column and the inner wall of the large diameter hole form a control oil chamber, and the oil inlet chamber is formed between the middle diameter column and the large diameter hole. A throttling gap communicating with the oil inlet chamber is formed between the diameter holes, and an oil collection chamber is formed between the small diameter column and the middle diameter hole, the small diameter column and the small diameter hole are closely matched, and the output channel connected with the oil collection chamber is opened on the small diameter column. The spring is arranged between the bottom end of the middle-diameter column and the bottom end of the middle-diameter hole. The controllable throttling device has a quick dynamic response to the change of the external load, realizes the active control of throttling parameters, and the control is convenient and accurate.
Description
技术领域 technical field
本实用新型涉及精密、超精密机床中液体静压、动静压轴承机床主轴用的节流器,尤其涉及可控节流器。 The utility model relates to a throttling device for the spindle of a machine tool with hydrostatic pressure and dynamic and static pressure bearings in precision and ultra-precision machine tools, in particular to a controllable throttle.
背景技术 Background technique
精密、超精密加工是航空航天光学元器件、国防装备关键零件以及高档民用装备关键零部件加工不可或缺的手段。精密、超精密加工主要依赖于精密、超精密机床。液体静压、动静压轴承机床主轴由于具有特有的“误差均化效应”、动压效应和阻尼减振效果,其回转精度远高于滚动轴承式主轴,其承载能力远高于气体静压主轴,因而在精密、超精密机床中获得了广泛应用。 Precision and ultra-precision machining are indispensable means for the processing of aerospace optical components, key parts of national defense equipment and key parts of high-end civilian equipment. Precision and ultra-precision machining mainly depend on precision and ultra-precision machine tools. Due to the unique "error equalization effect", dynamic pressure effect and damping and vibration reduction effect of hydrostatic pressure and dynamic and static pressure bearing machine tool spindles, their rotation accuracy is much higher than that of rolling bearing spindles, and their carrying capacity is much higher than that of gas static pressure spindles. Therefore, it has been widely used in precision and ultra-precision machine tools.
液体静压、动静压轴承按照供油方式可分为定量供油和定压供油两种。采用定量供油的液体静压和动静压轴承主要应用于大型重载机床的主轴、工件轴、转台、导轨和丝杠等领域,其供油量大,能耗高,所配备的定量泵数量多,成本也高。目前,在量大面广的精密超精密机床领域,普遍采用定压供油的液体静压和动静压轴承。 Hydrostatic and dynamic and static pressure bearings can be divided into quantitative oil supply and constant pressure oil supply according to the oil supply method. Hydrostatic and hydrostatic bearings with quantitative oil supply are mainly used in the fields of spindles, workpiece shafts, turntables, guide rails, and lead screws of large heavy-duty machine tools. Many, the cost is also high. At present, in the field of precision ultra-precision machine tools with a large quantity and a wide range, hydrostatic and dynamic and static pressure bearings with constant pressure oil supply are generally used.
采用定压供油的液体静压和动静压轴承,必需合理配备和使用节流器,才能使轴承的承载能力、刚性和精度得到有效发挥。目前液体静压和动静压轴承采用的节流器可分为固定节流器和可变节流器两种。 The hydrostatic and dynamic static pressure bearings that use constant pressure oil supply must be properly equipped and used with restrictors, so that the bearing capacity, rigidity and precision of the bearings can be effectively exerted. At present, the restrictors used in hydrostatic and dynamic static pressure bearings can be divided into two types: fixed restrictors and variable restrictors.
现有的固定节流方式有毛细管节流、小孔节流、环面缝隙节流(圆柱面、端面、锥面)和表面节流等。其共同的不足是,当油腔压力升高后,由于节流前后的压力差减小,导致进入油腔的油液减少,因而其承载能力和刚度的提升幅度很有限。 The existing fixed throttling methods include capillary throttling, small hole throttling, annular gap throttling (cylindrical surface, end face, conical surface) and surface throttling. Their common disadvantage is that when the pressure in the oil chamber increases, the oil entering the oil chamber decreases due to the decrease in the pressure difference before and after throttling, so the increase in the carrying capacity and stiffness is very limited.
为了进一步提高液体静压和动静压轴承的承载能力,国内外同行采用了可变节流器,现有的可变节流方式有薄膜反馈节流、滑阀反馈节流和内表面反馈节流等。薄膜反馈节流和滑阀反馈节流的不足之处在于:(1)其节流器的结构尺寸大,只能外置于轴承体外,因而反馈油路较长,对外载荷的变化动态响应较慢,影响了动刚度的提高;(2)节流器尺寸大导致机床主轴占用的整体空间增大;(3)节流器都是分两路分别向对置的两个油腔供油,对置油腔的刚度同时受同一节流器参数的影响,参数选择不当时,很容易导致主轴系统的刚度不稳定,导致主轴无法正常工作。内表面反馈节流的不足之处在于:(1)需要占用轴承油腔内表面的面积,导致轴承轴向尺寸变大,对于内孔尺寸小的轴承,内表面节流很难加工;(2)由于增加了内表面的面积,导致主轴旋转时,内表面与油膜的剪切发热增加,轴承温升升高,不利于提高主轴的高速性能。 In order to further improve the carrying capacity of hydrostatic and hydrostatic pressure bearings, domestic and foreign counterparts have adopted variable throttles. The existing variable throttle methods include film feedback throttling, slide valve feedback throttling and inner surface feedback throttling, etc. The disadvantages of film feedback throttling and spool valve feedback throttling are: (1) The restrictor has a large structural size and can only be placed outside the bearing body, so the feedback oil circuit is longer and the dynamic response to external load changes is relatively slow. Slow, which affects the improvement of dynamic stiffness; (2) The large size of the throttle increases the overall space occupied by the machine tool spindle; (3) The throttle is divided into two ways to supply oil to the two opposite oil chambers, The stiffness of the opposite oil chamber is affected by the parameters of the same restrictor at the same time. If the parameters are not selected properly, it is easy to cause the stiffness of the spindle system to be unstable, resulting in the spindle not working properly. The disadvantages of internal surface feedback throttling are: (1) It needs to occupy the area of the inner surface of the bearing oil chamber, resulting in a larger axial dimension of the bearing. For bearings with small inner hole sizes, inner surface throttling is difficult to process; (2) ) Due to the increase in the area of the inner surface, when the spindle rotates, the shear heat between the inner surface and the oil film increases, and the temperature rise of the bearing increases, which is not conducive to improving the high-speed performance of the spindle.
此外,不论是上述固定节流器还是可变节流器,都存在一个共同的不足,即一旦节流器选定后,其节流特性就确定下来,不能在节流器工作过程中调整和改变其节流特性。 In addition, whether it is the above-mentioned fixed throttle or the variable throttle, there is a common deficiency, that is, once the throttle is selected, its throttling characteristics are determined, and cannot be adjusted and changed during the working process of the throttle. its throttling characteristics.
现有的液体静压、动静压轴承机床主轴所采用的节流方式由于存在上述缺陷,导致目前未能在机床上得到充分应用,未能实现作为单元功能部件的大批量生产。 Due to the above-mentioned defects, the throttling method adopted by the existing hydrostatic pressure and dynamic and static pressure bearing machine tool spindles has not been fully applied on machine tools at present, and has not been able to realize mass production as a unit functional component.
实用新型内容 Utility model content
本实用新型要解决的技术问题是克服现有技术的不足,提供一种结构简单紧凑,对外载荷的变化动态响应迅速,实现了对节流参数的主动控制、且控制方便、准确的可控节流器。 The technical problem to be solved by the utility model is to overcome the deficiencies of the prior art, provide a controllable throttling valve with simple and compact structure, rapid dynamic response to changes in external loads, active control of throttling parameters, and convenient and accurate control. streamer.
为解决上述技术问题,本实用新型采用以下技术方案: In order to solve the above technical problems, the utility model adopts the following technical solutions:
一种可控节流器,包括节流器座、节流柱和弹簧,所述节流器座设有阶梯状中心孔,所述阶梯状中心孔由大径孔、中径孔和小径孔组成,所述大径孔经中径孔与小径孔连通,所述节流柱呈由大径柱、中径柱和小径柱连接组成的阶梯柱状,所述节流柱装设于所述节流器座中,所述大径柱与大径孔紧密配合,所述大径柱顶端与大径孔内壁围成控制油腔,所述中径柱与大径孔之间形成进油腔,所述节流器座上开设有与进油腔连通的进油通道,所述中径柱与中径孔之间形成与进油腔连通的节流间隙,所述小径柱与中径孔之间形成集油腔,所述小径柱与小径孔紧密配合,所述小径柱上开设有与集油腔连通的输出通道,所述弹簧抵设于中径柱底端和中径孔底端之间。 A controllable restrictor, including a restrictor seat, a throttle post and a spring, the restrictor seat is provided with a stepped central hole, and the stepped central hole is composed of a large-diameter hole, a middle-diameter hole and a small-diameter hole Composition, the large-diameter hole communicates with the small-diameter hole through the middle-diameter hole, the throttle column is a stepped column composed of large-diameter columns, medium-diameter columns and small-diameter columns, and the throttle column is installed on the node. In the flow device seat, the large-diameter column is closely matched with the large-diameter hole, the top of the large-diameter column and the inner wall of the large-diameter hole enclose a control oil chamber, and an oil inlet chamber is formed between the middle-diameter column and the large-diameter hole. An oil inlet channel communicating with the oil inlet chamber is opened on the throttle seat, a throttling gap communicating with the oil inlet chamber is formed between the middle diameter column and the middle diameter hole, and a throttling gap is formed between the small diameter column and the middle diameter hole An oil collection chamber is formed between the small diameter column and the small diameter hole. The small diameter column is provided with an output channel communicating with the oil collection chamber. The spring is arranged between the bottom end of the middle diameter column and the bottom end of the middle diameter hole. between. the
所述进油通道包括环形供油槽和进油孔,所述环形供油槽设于节流器座的外圆柱面上,所述进油孔连通环形供油槽与进油腔。 The oil inlet passage includes an annular oil supply groove and an oil inlet hole, the annular oil supply groove is arranged on the outer cylindrical surface of the restrictor seat, and the oil inlet hole communicates with the annular oil supply groove and the oil inlet chamber.
所述节流器座的外圆柱面上设有螺纹。 Threads are provided on the outer cylindrical surface of the restrictor seat.
与现有技术相比,本实用新型的优点在于: Compared with the prior art, the utility model has the advantages of:
本实用新型的可控节流器在自适应调节时反馈油路短,对外载荷的变化动态响应迅速,有利于提高动刚度,增加轴承的刚度和运动精度。此外,本实用新型的可控节流器还可通过从外部调节控制油路的油压,调整节流柱在节流器座内的轴向位置,改变环形柱状的节流间隙在其轴向方向上的长度,从而改变节流阻尼,最大限度地满足刚度需要,这种可控节流器对节流参数的控制更加方便、准确,控制响应速度快,更加有利于增加轴承的刚度和运动精度。本实用新型的可控节流器比薄膜反馈节流器和滑阀反馈节流器结构更加简单、紧凑、小巧,可直接安装于轴承体内,有利于缩减机床主轴占用的整体空间,并且装配工艺性好、便于系列化标准化生产、降低制造成本、维修更换方便;同时,由于可控节流器结构紧凑小巧,因此可采用各轴承静压油腔单独配置一件可控节流器的结构,使针对轴承静压油腔内的压力变化所作的自适应调节的精度更高,避免了现有技术中用一个节流器同时对两个对置的轴承静压油腔进行自适应调节而引起的主轴系统刚度不稳定的现象。本实用新型的可控节流器相比于内表面反馈节流的结构,其结构更简单,加工更方便,并且不存在主轴旋转时油膜受剪切发热的现象,轴承温升低,有利于提高主轴的高速性能。 The controllable restrictor of the utility model has a short feedback oil circuit during self-adaptive adjustment, and has a quick dynamic response to changes in external loads, which is beneficial to improving the dynamic stiffness and increasing the stiffness and motion accuracy of the bearing. In addition, the controllable restrictor of the utility model can also adjust the axial position of the throttle column in the throttle seat by adjusting the oil pressure of the control oil circuit from the outside, and change the annular columnar throttle gap in its axial direction. The length in the direction, so as to change the throttling damping, to meet the stiffness needs to the maximum extent, this kind of controllable throttling device is more convenient and accurate to control throttling parameters, and the control response speed is fast, which is more conducive to increasing the stiffness and movement of the bearing precision. The structure of the controllable throttle of the utility model is simpler, more compact, and smaller than that of the film feedback throttle and the slide valve feedback throttle, and can be directly installed in the bearing body, which is beneficial to reducing the overall space occupied by the machine tool spindle, and the assembly process Good performance, convenient serialized standardized production, lower manufacturing cost, convenient maintenance and replacement; at the same time, because the structure of the controllable throttle is compact and small, it is possible to use a structure in which each bearing static pressure oil chamber is separately equipped with a controllable throttle, The precision of the self-adaptive adjustment for the pressure change in the static pressure oil chamber of the bearing is higher, and the problem caused by the self-adaptive adjustment of two opposing static pressure oil chambers of the bearing at the same time by using a restrictor in the prior art is avoided. The phenomenon that the stiffness of the spindle system is unstable. Compared with the internal surface feedback throttling structure, the controllable throttle of the utility model has a simpler structure and more convenient processing, and there is no phenomenon that the oil film is sheared and heated when the main shaft rotates, and the temperature rise of the bearing is low, which is beneficial Improve the high-speed performance of the spindle.
附图说明 Description of drawings
图1是本实用新型的主剖视结构示意图。 Fig. 1 is a schematic diagram of the main sectional structure of the utility model.
图2是图1的A-A剖视图。 Fig. 2 is an AA sectional view of Fig. 1 .
图3是将本实用新型装设于液体静压轴承上的结构示意图。 Fig. 3 is a structural schematic diagram of installing the utility model on a hydrostatic bearing.
图4是图3的B-B剖视图。 FIG. 4 is a BB sectional view of FIG. 3 .
图中各标号表示: Each label in the figure means:
1、节流器座;2、节流柱;3、弹簧;4、控制油腔;5、进油腔;6、节流间隙;7、集油腔;8、输出通道;11、大径孔;12、中径孔;13、小径孔;14、进油通道;21、大径柱;22、中径柱;23、小径柱;91、控制油路;92、轴承供油油路;93、轴承静压油腔;141、环形供油槽;142、进油孔。 1. Throttle seat; 2. Throttle column; 3. Spring; 4. Control oil chamber; 5. Oil inlet chamber; 6. Throttle gap; 7. Oil collection chamber; 8. Output channel; 11. Large diameter Hole; 12, medium diameter hole; 13, small diameter hole; 14, oil inlet channel; 21, large diameter column; 22, medium diameter column; 23, small diameter column; 91, control oil circuit; 92, bearing oil supply oil circuit; 93, bearing static pressure oil cavity; 141, annular oil supply groove; 142, oil inlet hole.
具体实施方式 Detailed ways
图1和图2示出了本实用新型的一种可控节流器实施例,该可控节流器包括节流器座1、节流柱2和弹簧3,节流器座1设有阶梯状中心孔,阶梯状中心孔由大径孔11、中径孔12和小径孔13组成,大径孔11经中径孔12与小径孔13连通,节流柱2呈由大径柱21、中径柱22和小径柱23连接组成的阶梯柱状,节流柱2装设于节流器座1中,大径柱21与大径孔11紧密配合,大径柱21顶端与大径孔11内壁围成控制油腔4,中径柱22与大径孔11之间形成进油腔5,节流器座1上开设有与进油腔5连通的进油通道14,中径柱22与中径孔12之间形成与进油腔5连通的节流间隙6,该节流间隙6呈环形柱状,小径柱23与中径孔12之间形成集油腔7,集油腔7与该节流间隙6连通,小径柱23与小径孔13紧密配合,小径柱23上开设有与集油腔7连通的输出通道8,该输出通道8由两个径向孔和一个轴向孔连接而成,弹簧3抵设于中径柱22底端和中径孔12底端之间,该弹簧3用于辅助节流柱2向大径柱21的一端回位。进油通道14包括环形供油槽141和进油孔142,环形供油槽141设于节流器座1的外圆柱面上,进油孔142连通环形供油槽141与进油腔5。节流器座1的外圆柱面上设有螺纹,便于节流器座1的连接安装。
Fig. 1 and Fig. 2 have shown a kind of controllable restrictor embodiment of the utility model, and this controllable restrictor comprises restrictor seat 1,
下面结合超精密机床中主轴的液体静压轴承,对本实用新型可控节流器的工作原理作进一步说明: The working principle of the controllable restrictor of the present invention will be further explained below in conjunction with the hydrostatic bearing of the main shaft in the ultra-precision machine tool:
如图3和图4所示,将本实用新型的可控节流器装入超精密机床中主轴的液体静压轴承,使控制油腔4与独立的控制油路91连接,使环形供油槽141与液体静压轴承的轴承供油油路92连接,使输出通道8与轴承静压油腔93连接。控制油路91为控制油腔4供油,轴承供油油路92为轴承静压油腔93供油,从轴承供油油路92输入的压力油经环形供油槽141、进油孔142均匀、快速的进入进油腔5,再经节流间隙6节流后进入集油腔7,经节流后的压力油在集油腔7内聚集后经小径柱23上的输出通道8输入轴承静压油腔93。本实用新型的可控节流器可根据轴承静压油腔93内的压力变化进行自适应调节,当轴承静压油腔93内的压力升高时,节流柱2向大径柱21一端移动,环形柱状的节流间隙6在其轴向方向上的长度减小,节流液阻减小,使进入轴承静压油腔93的液体进一步增加;当轴承静压油腔93压力减小时,节流柱2向小径柱23一端移动,环形柱状的节流间隙6在其轴向方向上的长度增加,节流液阻增加,使进入轴承静压油腔93的液体进一步减少,由此可见,本实用新型的可控节流器在自适应调节时反馈油路短,对外载荷的变化动态响应迅速,有利于提高动刚度,增加轴承的刚度和运动精度。此外,本实用新型的可控节流器还可通过从外部调节控制油腔4的油压,调整节流柱2在节流器座1内的轴向位置,改变环形柱状的节流间隙6在其轴向方向上的长度,从而改变节流阻尼,最大限度地满足刚度需要,这种可控节流器对节流参数的控制更加方便、准确,控制响应速度快,更加有利于增加轴承的刚度和运动精度。本实用新型的可控节流器比薄膜反馈节流器和滑阀反馈节流器结构更加简单、紧凑、小巧,可直接安装于轴承体内,有利于缩减机床主轴占用的整体空间,并且装配工艺性好、便于系列化标准化生产、降低制造成本、维修更换方便;同时,由于可控节流器结构紧凑小巧,因此可采用各轴承静压油腔93单独配置一件可控节流器的结构,使针对轴承静压油腔93内的压力变化所作的自适应调节的精度更高,避免了现有技术中用一个节流器同时对两个对置的轴承静压油腔93进行自适应调节而引起的主轴系统刚度不稳定的现象。本实用新型的可控节流器相比于内表面反馈节流的结构,其结构更简单,加工更方便,并且不存在主轴旋转时油膜受剪切发热的现象,轴承温升低,有利于提高主轴的高速性能。
As shown in Figures 3 and 4, the controllable throttle device of the present invention is installed into the hydrostatic bearing of the main shaft in the ultra-precision machine tool, so that the control oil chamber 4 is connected with the independent
上述只是本实用新型的较佳实施例,并非对本实用新型作任何形式上的限制。虽然本实用新型已以较佳实施例揭露如上,然而并非用以限定本实用新型。任何熟悉本领域的技术人员,在不脱离本实用新型技术方案范围的情况下,都可利用上述揭示的技术内容对本实用新型技术方案做出许多可能的变动和修饰,或修改为等同变化的等效实施例。因此,凡是未脱离本实用新型技术方案的内容,依据本实用新型技术实质对以上实施例所做的任何简单修改、等同变化及修饰,均应落在本实用新型技术方案保护的范围内。 The above are only preferred embodiments of the utility model, and do not limit the utility model in any form. Although the present invention has been disclosed above with preferred embodiments, it is not intended to limit the present invention. Any person familiar with the art, without departing from the scope of the technical solution of the present utility model, can use the technical content disclosed above to make many possible changes and modifications to the technical solution of the utility model, or modify it into an equivalent change, etc. effective example. Therefore, any simple modifications, equivalent changes and modifications made to the above embodiments according to the technical essence of the present invention shall fall within the protection scope of the technical proposal of the present invention.
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN102562828A (en) * | 2012-02-14 | 2012-07-11 | 湖南大学 | Controllable restrictor |
CN109027000A (en) * | 2017-06-09 | 2018-12-18 | 林士杰 | Film restrictor and hydrostatic bearing module |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN102562828A (en) * | 2012-02-14 | 2012-07-11 | 湖南大学 | Controllable restrictor |
CN109027000A (en) * | 2017-06-09 | 2018-12-18 | 林士杰 | Film restrictor and hydrostatic bearing module |
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