CN202501745U - A heat preservation melting furnace - Google Patents
A heat preservation melting furnace Download PDFInfo
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- CN202501745U CN202501745U CN2012201064948U CN201220106494U CN202501745U CN 202501745 U CN202501745 U CN 202501745U CN 2012201064948 U CN2012201064948 U CN 2012201064948U CN 201220106494 U CN201220106494 U CN 201220106494U CN 202501745 U CN202501745 U CN 202501745U
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- 238000002844 melting Methods 0.000 title claims abstract description 43
- 230000008018 melting Effects 0.000 title claims abstract description 43
- 238000004321 preservation Methods 0.000 title description 10
- 229910052751 metal Inorganic materials 0.000 claims abstract description 21
- 239000002184 metal Substances 0.000 claims abstract description 21
- 238000009413 insulation Methods 0.000 claims abstract description 14
- 238000010438 heat treatment Methods 0.000 claims abstract description 11
- 239000002893 slag Substances 0.000 claims abstract description 7
- 239000002699 waste material Substances 0.000 abstract description 8
- 238000005192 partition Methods 0.000 abstract 1
- 229910052782 aluminium Inorganic materials 0.000 description 21
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 21
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 16
- 238000009529 body temperature measurement Methods 0.000 description 4
- 239000010814 metallic waste Substances 0.000 description 4
- 239000003923 scrap metal Substances 0.000 description 4
- 238000000926 separation method Methods 0.000 description 4
- 230000009897 systematic effect Effects 0.000 description 4
- AZDRQVAHHNSJOQ-UHFFFAOYSA-N alumane Chemical group [AlH3] AZDRQVAHHNSJOQ-UHFFFAOYSA-N 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 238000004064 recycling Methods 0.000 description 3
- 238000005485 electric heating Methods 0.000 description 2
- 238000005265 energy consumption Methods 0.000 description 2
- HBMJWWWQQXIZIP-UHFFFAOYSA-N silicon carbide Chemical compound [Si+]#[C-] HBMJWWWQQXIZIP-UHFFFAOYSA-N 0.000 description 2
- 229910010271 silicon carbide Inorganic materials 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000011109 contamination Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000004512 die casting Methods 0.000 description 1
- 230000003670 easy-to-clean Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 229910001338 liquidmetal Inorganic materials 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 230000000087 stabilizing effect Effects 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/20—Recycling
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- Vertical, Hearth, Or Arc Furnaces (AREA)
Abstract
Description
技术领域 technical field
本实用新型涉及金属废品回收设备,特别涉及一种回收金属废品的保温熔化炉。The utility model relates to recycling equipment for metal waste products, in particular to a thermal insulation melting furnace for recycling metal waste products.
背景技术 Background technique
目前铝件等金属废品回收利用的行业越来越受到注重,同时这回炉设备也同时的受到了注重,但是现设备技术对其回收率和耗能确不是怎么理想。在原来设备技术为一种电炉箱其构件只要由其电热线圈和高温炉罐,其是由通电后由电热线圈加热高温罐进而对废品铝件溶解回收。这样的技术存在高温线圈耗能严重,其高温罐容易受损,在其操作时不方便,容易造成事故。现在市场长还没有一种完整系统化的回炉设备。At present, the industry of recycling metal waste such as aluminum parts is getting more and more attention. At the same time, the furnace equipment has also been paid attention to at the same time. However, the current equipment technology is not very ideal for its recovery rate and energy consumption. The original equipment technology is an electric furnace box, its components only need its electric heating coil and high-temperature furnace tank, which heats the high-temperature tank by the electric heating coil after energization, and then dissolves and recycles the waste aluminum parts. Such technology has serious energy consumption of high-temperature coils, and its high-temperature tank is easily damaged, which is inconvenient during its operation and easily causes accidents. At present, there is no complete and systematic return furnace equipment in the market.
实用新型内容 Utility model content
为了克服上述现有技术存在的缺陷,本实用新型提供一种保温熔化炉,经济节能,控制方便,资源不浪费,是一个具有完整、系统化的电炉机;又可单独作为保温炉使用,静置溶液,使溶液品质更佳。In order to overcome the above-mentioned defects in the prior art, the utility model provides a thermal insulation melting furnace, which is economical, energy-saving, convenient to control, and does not waste resources. It is a complete and systematic electric furnace machine; it can also be used as a thermal insulation furnace alone. Set the solution to improve the quality of the solution.
为了实现上述目的,本实用新型的技术方案如下:In order to achieve the above object, the technical scheme of the utility model is as follows:
一种保温熔化炉,包括炉身与炉盖,其特点是,所述炉身与炉盖相接触的表面设置内凹的熔化池,所述炉盖内腔与所述熔化池在炉盖盖上后构成一个密闭的腔体,炉盖内腔里设有至少六个加温棒。A thermal insulation melting furnace, comprising a furnace body and a furnace cover, characterized in that a concave melting pool is arranged on the contacting surface of the furnace body and the furnace cover, and the inner chamber of the furnace cover and the melting pool are arranged on the furnace cover. A closed cavity is formed after being put on, and at least six heating rods are arranged in the inner cavity of the furnace cover.
所述炉身的上表面还设置内凹的出口腔体,所述熔化池与出口腔体内部相连通。A concave outlet cavity is also provided on the upper surface of the furnace body, and the melting pool communicates with the inside of the outlet cavity.
炉身外壁覆有保温墙,所述炉盖的顶部通过连杆连接气缸,炉盖的底部设置运动轮,所述运动轮安装于炉身表面的导轨内。The outer wall of the furnace body is covered with an insulating wall, the top of the furnace cover is connected to the cylinder through a connecting rod, and the bottom of the furnace cover is provided with a moving wheel, and the moving wheel is installed in a guide rail on the surface of the furnace body.
进一步,所述出口腔体内壁侧部设置金属液出口,并通过所述金属液出口与熔化池内部相连通,所述金属液出口处设置有一隔渣墙,对从熔化池流进出口腔体内的金属液废渣进行过滤。Further, a molten metal outlet is provided on the side of the inner wall of the outlet cavity, and communicates with the inside of the melting pool through the outlet of the molten metal, and a slag separation wall is arranged at the outlet of the molten metal to control Liquid metal waste residue is filtered.
所述出口腔体上方设置一出口盖,盖上出口盖能够保证出口腔体内的金属液清洁,不受外部污染。An outlet cover is arranged above the outlet cavity, and covering the outlet cover can ensure that the molten metal in the outlet cavity is clean and free from external pollution.
所述炉盖外侧设置安全网,用于保护炉盖及其它结构部件,所述安全网覆盖于炉盖侧面。A safety net is provided outside the furnace cover to protect the furnace cover and other structural components, and the safety net covers the side of the furnace cover.
所述炉盖上设置用于气温测温的热电偶,所述熔化池旁侧设置用于金属液测温的热电偶,可实现自动控制需要的温度。The furnace cover is provided with thermocouples for temperature measurement of air temperature, and the side of the melting pool is provided with thermocouples for temperature measurement of molten metal, which can automatically control the required temperature.
较佳地,所述加温棒使用优质硅碳棒或电阻带,在连续工作中可达五个月以上,插拔式安装,更换时可不间断工作。Preferably, the heating rod is made of high-quality silicon carbide rod or resistance band, which can last for more than five months in continuous operation. It is plug-in installed and can work without interruption when it is replaced.
进一步,所述炉盖底部四角分别设置四个运动轮,所述炉身在与炉盖底部相接触的表面两侧设置两列导轨,每列导轨内对应安装两个运动轮,所述运动轮可所述导轨往返滑动,从而带动炉盖移开或盖上,操作方便。Further, four moving wheels are respectively arranged at the four corners of the bottom of the furnace cover, and two rows of guide rails are arranged on both sides of the surface of the furnace body in contact with the bottom of the furnace cover, and two moving wheels are installed in each row of guide rails, and the moving wheels The guide rail can slide back and forth, thereby driving the furnace cover to be removed or covered, and the operation is convenient.
本实用新型的工作原理是:电炉机通过气缸和运动轮来控制炉盖在炉身表面运动。当炉盖盖上后,通过炉盖内腔的加温棒来加热熔化池,熔化其内部的废金属,废金属熔化成液体后,再通过金属液出口使金属液进入出口腔体,金属液在进入出口腔体内前,通过金属液出口处设置的隔渣墙,对其金属液中的废渣进行过滤,金属液进入出口腔体后,盖上出口盖,保证金属液清洁和起到保温作用。The working principle of the utility model is: the electric furnace machine controls the movement of the furnace cover on the surface of the furnace body through the cylinder and the moving wheel. When the furnace cover is closed, the heating rod in the inner cavity of the furnace cover is used to heat the melting pool to melt the scrap metal inside. After the scrap metal is melted into liquid, the molten metal enters the outlet cavity through the outlet of the molten metal, and the molten metal Before entering the outlet cavity, filter the waste slag in the molten metal through the slag separation wall set at the outlet of the molten metal. After the molten metal enters the exit cavity, cover the outlet cover to ensure that the molten metal is clean and keeps warm .
本实用新型的有益效果是,经济节能,资源不浪费,是一种具有完整、系统化的电炉机。The beneficial effect of the utility model is that it is economical and energy-saving, and resources are not wasted, and it is a complete and systematic electric furnace machine.
与传统电炉相比,具有的优点是内部没有设置炉内坩埚,省去频繁更换坩埚。Compared with the traditional electric furnace, it has the advantage that there is no crucible inside the furnace, which saves frequent replacement of the crucible.
炉镗全封闭设计,保温更好,实现省电,节能环保,无污染;整体结构紧凑美观的优点,且炉体经久耐用、无需更换;可单独作为保温炉使用,静置溶液,使溶液品质更佳。Fully enclosed design of the furnace bore, better heat preservation, energy saving, energy saving, environmental protection, and no pollution; the overall structure is compact and beautiful, and the furnace body is durable and does not need to be replaced; it can be used as a heat preservation furnace alone, and the solution can be left standing to ensure the quality of the solution better.
附图说明 Description of drawings
图1为本实用新型的立体结构图。Fig. 1 is the three-dimensional structural diagram of the present utility model.
图2为与图1对应的主视图。Fig. 2 is a front view corresponding to Fig. 1 .
图3是图1中炉身主体的结构示意图。Fig. 3 is a schematic structural view of the furnace main body in Fig. 1 .
图中,1、温控警报器,2、配电箱,3、气缸,31、连杆,4、热电偶,5、运动轮,6、加温棒,7、炉盖,8、吊钩,9、气缸开关,10、气缸支架,11、电炉脚,12、炉身,13、安全网,14、隔渣墙,15、铝出水口,16、热电偶,17、导轨,18、铝水出口盖,19、熔化池,20、保温墙,21、出口腔体。In the figure, 1. temperature control alarm, 2. distribution box, 3. cylinder, 31. connecting rod, 4. thermocouple, 5. moving wheel, 6. heating rod, 7. furnace cover, 8. hook , 9, cylinder switch, 10, cylinder bracket, 11, electric furnace foot, 12, furnace body, 13, safety net, 14, slag separation wall, 15, aluminum water outlet, 16, thermocouple, 17, guide rail, 18, aluminum Water outlet cover, 19, melting tank, 20, insulation wall, 21, outlet cavity body.
具体实施方式: Detailed ways:
为了使本实用新型的创作特征、技术手段与达成目的易于明白理解,以下结合具体实施例进一步阐述本实用新型。In order to make the creative features, technical means and objectives of the present invention easy to understand, the present invention will be further described below in conjunction with specific embodiments.
实施例:Example:
下面以熔化废金属铝件为例对本实用新型结构原理进行详细说明,如下所述:Take melting scrap metal aluminum parts as an example below to describe the structure principle of the utility model in detail, as follows:
参看图1、图2与图3,一种保温熔化炉,包括炉身12,位于其上方的炉盖7,设置于炉盖7上方的配电箱2及温控警报器1,通过连杆31与炉盖7顶部相连的气缸3,气缸3固定于气缸支架10上,炉身12上设置用于控制气缸3动作开闭的气缸开关9,炉盖7外侧设置安全网13,用于保护炉盖7及其它结构部件,所述安全网13覆盖于炉盖7侧面。Referring to Fig. 1, Fig. 2 and Fig. 3, a heat preservation melting furnace includes a
炉身12上设置用于勾起铝锭到熔化池19内的吊钩8,熔化池19位于炉身12的上表面且向内凹,炉盖7盖上后,炉盖7内腔与所述熔化池19在炉盖7盖上后构成一个密闭的腔体,炉盖7内腔里设有六个加温棒6,用于加热熔化池19内的铝锭。The
加温棒6使用优质硅碳棒或电阻带,在连续工作中可达五个月以上,插拔式安装,更换时可不间断工作。The heating rod 6 uses high-quality silicon carbide rods or resistance bands, which can last for more than five months in continuous operation, plug-in installation, and can work without interruption when replacing.
炉盖7上设置用于气温测温的热电偶4,所述熔化池19旁侧设置用于铝水测温的热电偶16。A thermocouple 4 for temperature measurement of air temperature is arranged on the furnace cover 7, and a thermocouple 16 for temperature measurement of molten aluminum is arranged beside the
炉盖7的底部四角对应设置四个运动轮5,四个运动轮5分别位于炉身12上表面位于熔化池19前后方的两列导轨17内,运动轮5可沿着导轨17滑动。The four corners of the bottom of the furnace cover 7 are correspondingly provided with four moving wheels 5 , and the four moving wheels 5 are respectively located on the upper surface of the
炉身12的上表面位于熔化池19旁侧设置内凹的出口腔体21,两者相隔一定的距离,所述熔化池19与出口腔体21内部相连通。具体是在所述出口腔体21内壁侧部设置铝出水口15,并通过所述铝出水口15与熔化池19内部相连通,所述铝出水口15处设置有一隔渣墙14,对从熔化池19流进出口腔体21内的铝水中废渣进行过滤,出口腔体21的上方出口设有铝水出口盖18,盖上铝水出口盖18能够保证出口腔体21内的铝水清洁,不受外部污染。The upper surface of the
炉身12外壁覆有保温墙20,使设置于炉身12内的熔化池19及出口腔体21能够有效保温,保证盛装的铝水长久保温,将本设备作为保温炉使用,是其第二个应用功能。The outer wall of the
炉身12底部设置四个电炉脚11,便于稳固整个电炉设备。Four electric furnace feet 11 are arranged at the bottom of the
本实用新型的工作原理是:电炉机通过气缸3和运动轮5来控制炉盖7在炉身12表面运动,具体是打开气缸开关9使运动气缸3内活塞动作带动连杆31移动,从而拉动相连的炉盖7底部的四个运动轮5沿着导轨17内滑动,使炉盖7在炉身12表面移动盖上或移开。The working principle of the utility model is: the electric furnace machine controls the movement of the furnace cover 7 on the surface of the
当炉盖7移开后,炉身12表面的熔化池19敞开,可向其内部添加需要熔化的铝锭。After the furnace cover 7 was removed, the
当炉盖7盖上后,通过炉盖7内腔的六个加温棒6来加热熔化池19,熔化其内部的铝锭,铝锭熔化成铝水后,再由铝水出口15使铝水进入出口腔体21,铝水在进入出口腔体21内前,通过铝水出口15处设置的隔渣墙14,对其铝水中的废渣进行过滤,铝水进入出口腔体21后,盖上铝水出口盖18,保证铝水清洁和起到保温作用。After the furnace cover 7 is covered, the
以上是以金属铝作为实施例说明,当然本实用新型对其它废金属也能适用,应用范围广。The above is described with metal aluminum as an example, and certainly the utility model is also applicable to other scrap metals, and has a wide range of applications.
本实用新型经济节能,控制方便,资源不浪费,是一个具有完整、系统化的电炉机,又可单独作为保温炉使用,适合大型铸造车间的压铸机边的溶液保温设备,一炉多用,实用价值高。The utility model is economical and energy-saving, easy to control, and does not waste resources. It is a complete and systematic electric furnace, and can be used as a heat preservation furnace alone. It is suitable for solution heat preservation equipment next to the die-casting machine in a large foundry workshop. One furnace is multi-purpose and practical. high value.
操作一键启动,自动运行,气缸开盖,清理方便。炉体与配电箱一体化设计,整个炉型一体美观,大方。One-button operation, automatic operation, open the cylinder cover, easy to clean. The integrated design of the furnace body and the distribution box makes the whole furnace look beautiful and generous.
本实用新型跟一般的电炉比较,还具有的优点是内部没有设置炉内坩埚,省去频繁更换坩埚。炉镗全封闭设计,保温更好,实现省电。Compared with the general electric furnace, the utility model also has the advantage that there is no crucible in the furnace, which saves frequent replacement of the crucible. Furnace bore fully enclosed design, better heat preservation, and energy saving.
以上显示和描述了本实用新型的基本原理、主要特征和本实用新型的优点。本行业的技术人员应该了解,本实用新型不受上述实施例的限制,上述实施例和说明书中描述的只是说明本实用新型的原理,在不脱离本实用新型精神和范围的前提下本实用新型还会有各种变化和改进,这些变化和改进都落入要求保护的本实用新型范围内。本实用新型要求保护范围由所附的权利要求书及其等同物界定。The basic principles, main features and advantages of the present utility model have been shown and described above. Those skilled in the industry should understand that the utility model is not limited by the above-mentioned embodiments. The above-mentioned embodiments and descriptions only illustrate the principle of the utility model. The utility model does not depart from the spirit and scope of the utility model There will also be various changes and improvements, and these changes and improvements all fall within the scope of the claimed utility model. The scope of protection required by the utility model is defined by the appended claims and their equivalents.
Claims (5)
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102620564A (en) * | 2012-03-20 | 2012-08-01 | 温岭市精仁机械有限公司 | Heat insulating melting furnace |
CN106440793A (en) * | 2016-11-08 | 2017-02-22 | 烟台孚信达双金属股份有限公司 | Aluminum holding furnace used for copper-aluminum composite horizontal continuous casting |
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2012
- 2012-03-20 CN CN2012201064948U patent/CN202501745U/en not_active Withdrawn - After Issue
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102620564A (en) * | 2012-03-20 | 2012-08-01 | 温岭市精仁机械有限公司 | Heat insulating melting furnace |
CN102620564B (en) * | 2012-03-20 | 2014-12-10 | 温岭市精仁机械有限公司 | Heat insulating melting furnace |
CN106440793A (en) * | 2016-11-08 | 2017-02-22 | 烟台孚信达双金属股份有限公司 | Aluminum holding furnace used for copper-aluminum composite horizontal continuous casting |
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