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CN202490729U - A five-axis reciprocating spraying equipment - Google Patents

A five-axis reciprocating spraying equipment Download PDF

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Publication number
CN202490729U
CN202490729U CN2011205725682U CN201120572568U CN202490729U CN 202490729 U CN202490729 U CN 202490729U CN 2011205725682 U CN2011205725682 U CN 2011205725682U CN 201120572568 U CN201120572568 U CN 201120572568U CN 202490729 U CN202490729 U CN 202490729U
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spraying
workbench
reciprocating type
type spraying
reciprocating
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CN2011205725682U
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Chinese (zh)
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杨长征
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Dongguan Shengfeng Machinery Co ltd
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Dongguan Shengfeng Machinery Co ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
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Abstract

本实用新型涉及喷涂设备技术领域,尤其涉及一种五轴往复式喷涂设备,包括涂装室、工作台和治具盘,所述工作台设置于所述涂装室内部,所述治具盘安装于所述工作台,所述治具盘上方设置有五轴往复式喷涂机,该设备不但力度均匀、速度快、喷涂效率高,减少了大量的时间及劳动力,而且能够对工件实行多方位、多角度喷涂,避免产生喷涂死角,解决喷涂不完全的问题。

Figure 201120572568

The utility model relates to the technical field of spraying equipment, and in particular to a five-axis reciprocating spraying equipment, comprising a coating room, a workbench and a fixture tray, wherein the workbench is arranged inside the coating room, the fixture tray is installed on the workbench, and a five-axis reciprocating sprayer is arranged above the fixture tray. The equipment not only has uniform force, fast speed and high spraying efficiency, thus reducing a large amount of time and labor, but also can perform multi-directional and multi-angle spraying on workpieces, avoiding the generation of spraying dead angles, and solving the problem of incomplete spraying.

Figure 201120572568

Description

一种五轴往复式喷涂设备A five-axis reciprocating spraying equipment

技术领域 technical field

本实用新型涉及喷涂设备技术领域,尤其涉及一种五轴往复式喷涂设备。 The utility model relates to the technical field of spraying equipment, in particular to a five-axis reciprocating spraying equipment.

背景技术 Background technique

传统的喷涂作业可用人工手持喷枪来完成,此种方式的优点在于喷涂方向可任意调整,不易发生因死角位置而避免喷涂不完全的情形;但是,手工喷涂具有操作不方便、费时等缺点。 The traditional spraying operation can be done manually with a hand-held spray gun. The advantage of this method is that the spraying direction can be adjusted arbitrarily, and it is not easy to avoid incomplete spraying due to dead angle positions; however, manual spraying has disadvantages such as inconvenient operation and time-consuming.

 利用自动化喷涂设备可使得喷涂作业更方便而且省时,然而一般的喷涂设备只提供三轴的喷涂方向,在执行喷涂作业时,易因工件形状而产生喷涂死角。虽然可以通过工件的转动或位移而改变喷涂的方向和位置,从而减少喷涂死角的发生,但是仍会有喷涂不完全的情况。 The use of automatic spraying equipment can make the spraying operation more convenient and save time. However, general spraying equipment only provides three-axis spraying directions. When performing spraying operations, it is easy to produce spraying dead angles due to the shape of the workpiece. Although the direction and position of spraying can be changed by the rotation or displacement of the workpiece, thereby reducing the occurrence of dead spots in spraying, there will still be incomplete spraying.

发明内容 Contents of the invention

本实用新型的目的在于针对现有技术的不足提供一种五轴往复式喷涂设备,能够对工件实行多方位、多角度喷涂,避免产生喷涂死角,解决喷涂不完全的问题。 The purpose of the utility model is to provide a five-axis reciprocating spraying equipment for the deficiencies of the prior art, which can implement multi-directional and multi-angle spraying on workpieces, avoid spraying dead angles, and solve the problem of incomplete spraying.

为实现上述目的,本实用新型的一种五轴往复式喷涂设备,包括涂装室、工作台和治具盘,所述工作台设置于所述涂装室内部,所述治具盘安装于所述工作台,所述治具盘上方设置有五轴往复式喷涂机。 In order to achieve the above purpose, a five-axis reciprocating spraying equipment of the present invention includes a painting room, a workbench and a jig plate, the workbench is arranged inside the painting room, and the jig plate is installed on A five-axis reciprocating spraying machine is arranged above the workbench and the jig plate.

其中,所述涂装室上方设置有高效过滤器。 Wherein, a high-efficiency filter is arranged above the painting room.

其中,所述高效过滤器上方设置有高效均压箱。 Wherein, a high-efficiency pressure equalization box is arranged above the high-efficiency filter.

其中,所述高效均压箱一侧设置有送风口,所述送风口与所述高效均压箱连通。 Wherein, one side of the high-efficiency pressure equalization box is provided with an air supply port, and the air supply port communicates with the high-efficiency pressure equalization box.

其中,所述送风口内部安装有送风柜。 Wherein, an air supply cabinet is installed inside the air supply port.

其中,所述五轴往复式喷涂机为单枪五轴往复式喷涂机。 Wherein, the five-axis reciprocating spraying machine is a single-gun five-axis reciprocating spraying machine.

其中,所述工作台下方连接有旋转轴,所述旋转轴连接一驱动电机。 Wherein, a rotating shaft is connected under the workbench, and a driving motor is connected to the rotating shaft.

本实用新型的有益效果:一种五轴往复式喷涂设备,包括涂装室、工作台和治具盘,所述工作台设置于所述涂装室内部,所述治具盘安装于所述工作台,所述治具盘上方设置有五轴往复式喷涂机,该设备不但力度均匀、速度快、喷涂效率高,减少了大量的时间及劳动力,而且能够对工件实行多方位、多角度喷涂,避免产生喷涂死角,解决喷涂不完全的问题。 The beneficial effects of the utility model: a five-axis reciprocating spraying equipment, including a painting room, a workbench and a fixture plate, the workbench is set inside the painting room, and the fixture plate is installed on the On the workbench, a five-axis reciprocating spraying machine is installed above the fixture plate. This equipment not only has uniform force, fast speed, and high spraying efficiency, but also reduces a lot of time and labor, and can spray the workpiece in multiple directions and angles. , to avoid spraying dead angle, to solve the problem of incomplete spraying.

附图说明 Description of drawings

图1为本实用新型的主视图。 Fig. 1 is the front view of the utility model.

图2为本实用新型的右视图。 Fig. 2 is the right view of the utility model.

图3为本实用新型的俯视图。 Fig. 3 is a top view of the utility model.

附图标记包括: Reference signs include:

1—涂装室  11—高效过滤器  12—高效均压箱  13—送风口  14—排风口 15—窗口  2—工作台 21—旋转轴  22—驱动电机   3—治具盘  4—五轴往复式喷涂机。 1—painting room 11—high efficiency filter 12—high efficiency pressure equalization box 13—air supply port 14—air exhaust port 15—window 2—worktable 21—rotating shaft 22—drive motor 3—fixture plate 4—five-axis reciprocating type spraying machine.

具体实施方式 Detailed ways

以下结合附图对本实用新型进行详细的描述。 Below in conjunction with accompanying drawing, the utility model is described in detail.

如图1至图3所示,本实用新型的一种五轴往复式喷涂设备,包括涂装室1、工作台2和治具盘3,所述工作台2设置于所述涂装室1内部,所述治具盘3安装于所述工作台2,所述治具盘3上方设置有五轴往复式喷涂机4;所述涂装室1上方设置有高效过滤器11;所述高效过滤器11上方设置有高效均压箱12;所述高效均压箱12一侧设置有送风口13,所述送风口13与所述高效均压箱12连通。所述送风口13内部安装有送风柜。所述五轴往复式喷涂机4为单枪五轴往复式喷涂机。 As shown in Figures 1 to 3, a five-axis reciprocating spraying equipment of the present invention includes a painting room 1, a workbench 2 and a jig plate 3, and the workbench 2 is arranged in the painting room 1 Inside, the jig plate 3 is installed on the workbench 2, and a five-axis reciprocating spraying machine 4 is arranged above the jig plate 3; a high-efficiency filter 11 is set above the coating room 1; the high-efficiency A high-efficiency pressure equalization box 12 is arranged above the filter 11; an air supply port 13 is arranged on one side of the high-efficiency pressure equalization box 12, and the air supply port 13 communicates with the high-efficiency pressure equalization box 12. An air supply cabinet is installed inside the air supply port 13 . The five-axis reciprocating sprayer 4 is a single-gun five-axis reciprocating sprayer.

所述工作台2下方连接有旋转轴21,所述旋转轴21连接一驱动电机22。所述涂装室1下方一侧设置有排风口14,所述排风口14与所述涂装室1连通。所述排风口14内部有离心式排风机。所述涂装室1一侧设置有窗口15。 A rotating shaft 21 is connected below the workbench 2 , and a driving motor 22 is connected to the rotating shaft 21 . An air outlet 14 is provided on the lower side of the painting room 1 , and the air outlet 14 communicates with the painting room 1 . There is a centrifugal exhaust fan inside the air outlet 14 . A window 15 is provided on one side of the painting room 1 .

操作者需要喷涂工件的时候,可以打开透明的窗口15,将工件安装于治具盘3上,所述治具盘3的规格为500×500mm,工件装夹稳固后,关闭窗口15,通过透明的窗口15可以观察到工件的喷涂状况。开动驱动按钮,五轴往复式喷涂机4开始工作,单枪五轴往复式喷涂机在电脑系统的控制下,对工件实行往复多方位、多角度喷涂。工作台2下方的驱动电机22驱动旋转轴21带动工作台2旋转,治具盘3也随之旋转,使工件喷涂更充分,避免产生喷涂死角,解决喷涂不完全的问题。 When the operator needs to spray the workpiece, he can open the transparent window 15 and install the workpiece on the jig plate 3. The specification of the jig plate 3 is 500×500 mm. The window 15 can observe the spraying condition of the workpiece. Start the driving button, and the five-axis reciprocating spraying machine 4 starts to work. Under the control of the computer system, the single-gun five-axis reciprocating spraying machine performs reciprocating multi-directional and multi-angle spraying on the workpiece. The driving motor 22 below the workbench 2 drives the rotating shaft 21 to drive the workbench 2 to rotate, and the jig plate 3 also rotates accordingly, so that the workpiece can be sprayed more fully, avoiding dead spots of spraying, and solving the problem of incomplete spraying.

在喷涂的过程中,会产生喷涂粉尘,为了保证工件表面的喷涂质量,必须带走涂装室1内的喷涂粉尘。所述高效均压箱12一侧设置有送风口13,所述送风口13与所述高效均压箱12连通,所述送风口13内部安装有送风柜,送风柜抽吸外面的空气,由于外面的空气含有很多灰尘与杂质,送风柜将空气吸进粗、中效过滤器进行过滤,过滤后的空气送进高效均压箱12,高效均压箱12均匀空气的气压,空气经过高效过滤器11的过滤后,干净的空气送进涂装室1。涂装室1下方排风口14内部的离心式排风机将涂装室1内部的混杂空气排出室外,正好与送风柜抽吸进来的空气形成对流,让涂装室1内的空气保持干净,保证工件的喷涂质量。 During the spraying process, spraying dust will be generated. In order to ensure the spraying quality of the workpiece surface, the spraying dust in the painting room 1 must be taken away. One side of the high-efficiency pressure equalizing box 12 is provided with an air supply port 13, and the air supply port 13 communicates with the high-efficiency pressure equalizing box 12. An air supply cabinet is installed inside the air supply port 13, and the air supply cabinet sucks the outside air. , because the outside air contains a lot of dust and impurities, the air supply cabinet sucks the air into the coarse and medium-efficiency filters to filter, and the filtered air is sent into the high-efficiency pressure equalization box 12, the high-efficiency pressure equalization box 12 equalizes the air pressure of the air, and the air After being filtered by the high-efficiency filter 11, the clean air is sent into the painting room 1. The centrifugal exhaust fan inside the air outlet 14 below the painting room 1 discharges the mixed air inside the painting room 1 to the outside, just in time to form convection with the air sucked in by the air supply cabinet, so as to keep the air in the painting room 1 clean , to ensure the spraying quality of the workpiece.

工件喷涂完毕后,打开窗口15,将工件从治具盘3上拆卸下来,再安装下一批待喷涂工件,重复上述喷涂过程,实现工件连续喷涂作业。本实施例的五轴往复式喷涂设备不但力度均匀、速度快、喷涂效率高,减少了大量的时间及劳动力,而且能够对工件实行多方位、多角度喷涂,避免产生喷涂死角,解决喷涂不完全的问题。 After the workpiece is sprayed, the window 15 is opened, the workpiece is disassembled from the jig plate 3, and the next batch of workpieces to be sprayed is installed, and the above-mentioned spraying process is repeated to realize continuous spraying of the workpiece. The five-axis reciprocating spraying equipment in this embodiment not only has uniform strength, fast speed, and high spraying efficiency, which reduces a lot of time and labor, but also can spray the workpiece in multiple directions and angles, avoiding dead spots in spraying, and solving incomplete spraying. The problem.

以上内容仅为本实用新型的较佳实施例,对于本领域的普通技术人员,依据本实用新型的思想,在具体实施方式及应用范围上均会有改变之处,本说明书内容不应理解为对本实用新型的限制。 The above content is only a preferred embodiment of the present utility model. For those of ordinary skill in the art, according to the idea of the present utility model, there will be changes in the specific implementation and scope of application. The content of this specification should not be understood as Limitations on the Invention.

Claims (10)

1. five reciprocating type spraying equipments; Comprise paint booth (1), workbench (2) and tool dish (3); Said workbench (2) is arranged at said paint booth (1) inside; Said tool dish (3) is installed on said workbench (2), it is characterized in that: said tool dish (3) top is provided with five reciprocating spraying machines (4).
2. five reciprocating type spraying equipments according to claim 1 is characterized in that: said paint booth (1) top is provided with high efficiency particulate air filter (11).
3. five reciprocating type spraying equipments according to claim 2 is characterized in that: said high efficiency particulate air filter (11) top is provided with efficient surge tank (12).
4. five reciprocating type spraying equipments according to claim 3 is characterized in that: said efficient surge tank (12) one sides are provided with air outlet (13), and said air outlet (13) is communicated with said efficient surge tank (12).
5. five reciprocating type spraying equipments according to claim 4 is characterized in that: said air outlet (13) inside is equipped with the air-supply cabinet.
6. five reciprocating type spraying equipments according to claim 1 is characterized in that: said five reciprocating spraying machines (4) are five reciprocating spraying machines of single rifle.
7. five reciprocating type spraying equipments according to claim 1 is characterized in that: said workbench (2) below is connected with rotating shaft (21), and said rotating shaft (21) connects a drive motors (22).
8. according to any one described five reciprocating type spraying equipments of claim 2-5, it is characterized in that: said paint booth (1) below one side is provided with exhaust outlet (14), and said exhaust outlet (14) is communicated with said paint booth (1).
9. five reciprocating type spraying equipments according to claim 8 is characterized in that: there is centrifugal exhaust blower said exhaust outlet (14) inside.
10. five reciprocating type spraying equipments according to claim 9 is characterized in that: said paint booth (1) one side is provided with window (15).
CN2011205725682U 2011-12-31 2011-12-31 A five-axis reciprocating spraying equipment Expired - Fee Related CN202490729U (en)

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Application Number Priority Date Filing Date Title
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Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN2011205725682U CN202490729U (en) 2011-12-31 2011-12-31 A five-axis reciprocating spraying equipment

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104028402A (en) * 2014-05-29 2014-09-10 巨野县阳光搪瓷制品有限公司 Pattern spraying device for spraying patterns on enamel ware
CN105772283A (en) * 2016-03-29 2016-07-20 盐城工学院 Two-way feeding device

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104028402A (en) * 2014-05-29 2014-09-10 巨野县阳光搪瓷制品有限公司 Pattern spraying device for spraying patterns on enamel ware
CN105772283A (en) * 2016-03-29 2016-07-20 盐城工学院 Two-way feeding device
CN105772283B (en) * 2016-03-29 2018-01-02 盐城工学院 A kind of two-way feed device

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