CN202442318U - Vacuum tube heat exchanger - Google Patents
Vacuum tube heat exchanger Download PDFInfo
- Publication number
- CN202442318U CN202442318U CN2012200068138U CN201220006813U CN202442318U CN 202442318 U CN202442318 U CN 202442318U CN 2012200068138 U CN2012200068138 U CN 2012200068138U CN 201220006813 U CN201220006813 U CN 201220006813U CN 202442318 U CN202442318 U CN 202442318U
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- Prior art keywords
- boiler
- heat exchanger
- vacuum tube
- tube
- outlet
- Prior art date
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- Expired - Fee Related
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 30
- 238000010438 heat treatment Methods 0.000 claims abstract description 26
- 238000003466 welding Methods 0.000 claims abstract description 17
- 239000000779 smoke Substances 0.000 claims abstract description 14
- 239000007788 liquid Substances 0.000 claims abstract description 11
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 7
- 239000010959 steel Substances 0.000 claims abstract description 7
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 claims description 12
- 239000003546 flue gas Substances 0.000 claims description 12
- 230000008676 import Effects 0.000 claims description 9
- 238000009413 insulation Methods 0.000 claims description 7
- 239000007789 gas Substances 0.000 description 12
- 238000009834 vaporization Methods 0.000 description 5
- 230000008016 vaporization Effects 0.000 description 5
- 229910001018 Cast iron Inorganic materials 0.000 description 4
- 238000011084 recovery Methods 0.000 description 4
- 238000010521 absorption reaction Methods 0.000 description 3
- 239000003245 coal Substances 0.000 description 3
- 239000000428 dust Substances 0.000 description 3
- 239000002253 acid Substances 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 2
- 239000002817 coal dust Substances 0.000 description 2
- 238000002485 combustion reaction Methods 0.000 description 2
- 238000005260 corrosion Methods 0.000 description 2
- 230000007797 corrosion Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000012530 fluid Substances 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- QAOWNCQODCNURD-UHFFFAOYSA-L Sulfate Chemical compound [O-]S([O-])(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-L 0.000 description 1
- 230000002378 acidificating effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004364 calculation method Methods 0.000 description 1
- 238000004134 energy conservation Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 230000008020 evaporation Effects 0.000 description 1
- 239000000446 fuel Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 238000013517 stratification Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
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- Heat-Exchange Devices With Radiators And Conduit Assemblies (AREA)
Abstract
The utility model discloses a vacuum tube heat exchanger which comprises a heat exchanger casing and boiler feed water heating pipes. The boiler feed water heating pipes are connected through elbow pipes and installed in the heat exchanger casing in an inclined mode, two ends of the boiler feed water heating pipes are provided with a cold water inlet pipe and a hot water outlet pipe respectively, a high-frequency welding boiler seamless fin pipe is sleeved on the outer portion of each of the boiler feed water heating pipes, a steel wire mesh is arranged in the high-frequency welding boiler seamless fin pipe, heat conduction liquids are filled in the high-frequency welding boiler seamless fin pipe, a pipe plate is arranged in the middle of the heat exchanger casing and used for dividing the vacuum tube heat exchanger into two portions, two ends of a portion which is located on a lower side of the inclined boiler feed water heating pipes are provided with a boiler smoke inlet and a boiler smoke outlet respectively, two ends of a portion which is located on a higher side of the inclined boiler feed water heating pipes are provided with a blast inlet and a blast outlet respectively, the boiler smoke inlet and the blast inlet are located at the same end, and the boiler smoke outlet and the blast outlet are located at the same end.
Description
Technical field
The utility model relates to a kind of heat exchanger, relates in particular to a kind of vacuum tube heat exchanger.
Background technology
Boiler is a kind of energy conversion, to the energy of boiler input the forms such as heat energy of chemical energy in the fuel, electric energy, high-temperature flue gas are arranged, and through the boiler conversion, outwards output has steam, high-temperature water or the organic heat carrier of certain heat energy.Boiler is when work, and pressure fan is sent air into air preheater and is heated to uniform temperature.In coal pulverizer, worn into the coal dust of certain fineness, carry through burner by a part of hot-air and spray into burner hearth from air preheater.The coal dust of burner ejection and air mixture in burner hearth with remaining hot-air mixed combustion, emit a large amount of heats.Hot flue gas sequential flow after the burning is passed through dust arrester again behind burner hearth, Crust blocks pipe bundle, superheater, economizer and air preheater, remove flying dust wherein, is sent to chimney row to atmosphere by air-introduced machine at last.At present use in the middle of the production process of enterprise boiler be cast iron pipe economizer and welded tube air preheater by energy-conservation recovery.Theoretical Calculation is controlled at exhaust gas temperature about 200 ℃.Boiler exhaust gas is got into by the boiler smoke import and washes away the economizer cast iron pipe when boiler operatiopn, discharges from boiler flue gas outlet again.Boiler exhaust gas heats the boiler feedwater in the economizer cast iron pipe simultaneously.Heat energy in the recovery boiler tail gas, the used heat exchanger tube material of economizer is a cast iron pipe usually, pipe thickness is that the 12mm heat transfer performance is poor.Boiler feedwater is generally normal temperature, and temperature is low to cause that easily the acidic materials in the boiler exhaust gas are deposited on the economizer tube wall, causes that acid dew piont corrosion and dust stratification stop up flue, reduce heat recovery efficiency.Air-introduced machine power consumption is increased.Boiler feedwater is that to be interrupted feedwater be not continuous water feeding during the boiler actual motion, is discontinuity so economizer heat reclaims.High drum water level position water pump need not be given boiler fills during boiler operatiopn sometimes, and economizer receives boiler smoke to wash away heating, the vaporization of just being heated of the water of economizer, and the economizer of this moment does not only have the effect of recuperation of heat, also security incident can take place.
The utility model content
The purpose of the utility model is to provide a kind of vacuum tube heat exchanger in order to address the above problem.
The purpose of the utility model is to realize through following technical scheme:
A kind of vacuum tube heat exchanger; Comprise heat exchanger shell, boiler feedwater heating tube, said boiler feedwater heating tube connects through bend pipe, and tilt be installed in heat exchanger shell inside; Two ends are respectively cold water inlet and the hot water outlet pipe who stretches out heat exchanger shell; Its outer cover is provided with the high-frequency welding boiler and uses seamless finned tube, and said high-frequency welding boiler is with being provided with steel wire and heat-conducting liquid being housed in the seamless finned tube, and said heat exchanger shell middle part is provided with tube sheet the vacuum tube heat exchanger is divided into two parts; The part two ends, side place that the boiler feedwater heating tube of its medium dip is low are respectively boiler smoke import and boiler flue gas outlet; High part two ends, side place are respectively blast inlet and air blast outlet, and said boiler smoke import and blast inlet are in same end, and boiler flue gas outlet and air blast outlet are in same end.
Further, its angle of inclination of boiler feedwater heating tube of said inclination installation is 5 °.
Further, said outside is provided with heat-insulation layer.
Further, said vacuum tube heat exchanger is provided with access door, and said access door is provided with heat-insulation layer.
Further, on said cold water inlet and the hot water outlet flange is installed.
The beneficial effect of the utility model is: original economizer and air preheater are united two into one.Reduced the steel use amount.Improved energy recovery efficient, reduced coal consumption, energy savings.Reduce flue gas resistance, practice thrift the air-introduced machine power consumption.Control through the opposite heat tube tube wall temperature reduces sulfate ion to corrosion on Equipment, has improved service life of equipment.
Description of drawings
According to accompanying drawing and embodiment the utility model is done further explain below.
Fig. 1 is the described a kind of vacuum tube heat exchanger structure sketch map of the utility model.
Fig. 2 is the described a kind of vacuum tube heat exchanger side view of the utility model.
Fig. 3 is that high-frequency welding boiler shown in Figure 1 is with seamless finned tube internal structure sketch map.
1, heat exchanger shell; 2, boiler smoke import; 3, boiler flue gas outlet; 4, heat-insulation layer; 5, hot water outlet; 6, cold water inlet; 7, boiler feedwater heating tube; 8, blast inlet; 9, air blast outlet; 10, the high-frequency welding boiler is used seamless finned tube; 11, heat-conducting liquid; 12, steel wire; 13, tube sheet; 14, bend pipe; 15, access door.
The specific embodiment
Among the embodiment as shown in Figure 1; The described a kind of vacuum tube heat exchanger of the utility model; Comprise heat exchanger shell 1, boiler feedwater heating tube 7, said boiler feedwater heating tube 7 connects through bend pipe 14, and tilt be installed in heat exchanger shell 1 inside; Two ends are respectively cold water inlet 6 and the hot water outlet 5 that stretches out heat exchanger shell 1; Its outer cover is provided with the high-frequency welding boiler with seamless finned tube 10, and said high-frequency welding boiler is with being provided with steel wire 12 and heat-conducting liquid 11 being housed in the seamless finned tube 10, and said heat exchanger shell 1 middle part is provided with tube sheet 13 the vacuum tube heat exchanger is divided into two parts; The boiler feedwater heating tube 7 low part two ends, side place of its medium dip are respectively boiler smoke import 2 and boiler flue gas outlet 3; High part two ends, side place are respectively blast inlet 8 and air blast outlet 9, and said boiler smoke import 2 is in same end with blast inlet 8, and boiler flue gas outlet 3 is in same end with air blast outlet 9.Boiler feedwater heating tube 7 its angles of inclination that said inclination is installed are 5 °.Said heat exchanger shell 1 outer setting has heat-insulation layer 4.Said vacuum tube heat exchanger is provided with access door 15, and said access door 15 is provided with heat-insulation layer 4.On said cold water inlet 6 and the hot water outlet 5 flange is installed.
The described vacuum tube heat exchanger of the utility model is the environment-friendly energy-saving equipment that substitutes original economizer of boiler and air preheater.With tube sheet 13 heat exchanger shell is separated formation boiler flue heat absorption district and air blast heat release zone.Boiler exhaust gas gets into the vacuum tube heat exchanger by boiler smoke import 2 when boiler operatiopn.5 ° of high-frequency welding boilers of laterally placing of horizontal tilt are with seamless finned tube 10 in the heating heat exchanger housing 1.Heat-conducting liquid in the pipe is covered with the high-frequency welding boiler with seamless finned tube 10 under steel wire 12 capillary helps, and vaporization absorbs the heat energy in the boiler exhaust gas fast.Because of the high-frequency welding boiler with vacuumizing in the seamless finned tube 10.So heat-conducting liquid 11 can just be vaporized at short notice and given boiler feedwater heating tube 7 with thermal energy transfer.Boiler feedwater heating tube 7 condenses into liquid with the conductive fluid of vaporization again with the air blast heat release zone, flows to the bottom of high-frequency welding boiler with seamless finned tube 10 next time in the effect of conductive fluid self gravitation, circulation heat absorption evaporation.Boiler exhaust gas is discharged from boiler flue gas outlet 3 again.When giving boiler feed water, get into boiler feedwater heating tube 7 from vacuum tube heat exchanger bottom and go out to get into boiler from hot water outlet by cold water inlet 6.Boiler feedwater and boiler air blast are taken away the heat-conducting liquid vaporization simultaneously and are absorbed the heat energy in the boiler exhaust gas.And keep every high-frequency welding boiler with being identical negative pressure state in the seamless finned tube 10; Because of the vacuum tube heat exchanger is the indirect heating boiler condensed heat-conducting liquid that feeds water; Temperature is higher 60 ℃ than boiler feed temperature, remains on more than 70 ℃ with seamless finned tube 10 tube wall temperatures so can control every high-frequency welding boiler.And the acid dew point formation temperature is when 60 ℃ of tube wall temperatures.Boiler when operation boiler during topped up with water the boiler air blast continue to get into the air blast heat release zone by boiler drum wind inlet 8, discharge by boiler air blast outlet 9 again and take away the heat energy that heat-conducting liquid 11 vaporizations absorb in the boiler exhaust gas and remove boiler furnace and coal combustion.The vacuum tube heat exchanger can absorb the heat energy in the boiler exhaust gas.When boiler flue heat absorption district and air blast heat release zone are worked simultaneously in the vacuum tube heat exchanger, arrange can the boiler exhaust gas temperature be reduced to 120 ℃ with the vacuum tube heat exchanger of the identical heating surface area of economizer.
Claims (4)
1. vacuum tube heat exchanger; Comprise heat exchanger shell, boiler feedwater heating tube; It is characterized in that said boiler feedwater heating tube connects through bend pipe, and tilt be installed in heat exchanger shell inside; Two ends are respectively cold water inlet and the hot water outlet pipe who stretches out heat exchanger shell; Its outer cover is provided with the high-frequency welding boiler and uses seamless finned tube, and said high-frequency welding boiler is with being provided with steel wire and heat-conducting liquid being housed in the seamless finned tube, and said heat exchanger shell middle part is provided with tube sheet the vacuum tube heat exchanger is divided into two parts; The part two ends, side place that the boiler feedwater heating tube of its medium dip is low are respectively boiler smoke import and boiler flue gas outlet; High part two ends, side place are respectively blast inlet and air blast outlet, and said boiler smoke import and blast inlet are in same end, and boiler flue gas outlet and air blast outlet are in same end.
2. vacuum tube heat exchanger according to claim 1 is characterized in that, its angle of inclination of boiler feedwater heating tube that said inclination is installed is 5 °.
3. vacuum tube heat exchanger according to claim 1 is characterized in that said outside is provided with heat-insulation layer.
4. vacuum tube heat exchanger according to claim 1 is characterized in that, said vacuum tube heat exchanger is provided with access door, and said access door is provided with heat-insulation layer.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN2012200068138U CN202442318U (en) | 2012-01-09 | 2012-01-09 | Vacuum tube heat exchanger |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN2012200068138U CN202442318U (en) | 2012-01-09 | 2012-01-09 | Vacuum tube heat exchanger |
Publications (1)
Publication Number | Publication Date |
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CN202442318U true CN202442318U (en) | 2012-09-19 |
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ID=46823768
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN2012200068138U Expired - Fee Related CN202442318U (en) | 2012-01-09 | 2012-01-09 | Vacuum tube heat exchanger |
Country Status (1)
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CN (1) | CN202442318U (en) |
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104501625A (en) * | 2014-11-19 | 2015-04-08 | 灵璧鸿峰科技环保设备有限责任公司 | Waste smoke condenser |
CN105220414A (en) * | 2015-09-24 | 2016-01-06 | 安徽省宁国市天成科技发展有限公司 | A kind of washing machine inflow heating tube syndeton |
CN106247303A (en) * | 2016-08-29 | 2016-12-21 | 江苏国信泗阳生物质发电有限公司 | A kind of biomass boiler steam heater |
CN106440341A (en) * | 2016-08-28 | 2017-02-22 | 杭州晟源光热新能源科技股份有限公司 | Superconducting, normal-pressure and high-temperature water boiler |
CN111108331A (en) * | 2018-09-19 | 2020-05-05 | 苏州明志科技股份有限公司 | Aluminum alloy heat exchanger and preparation method thereof |
-
2012
- 2012-01-09 CN CN2012200068138U patent/CN202442318U/en not_active Expired - Fee Related
Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104501625A (en) * | 2014-11-19 | 2015-04-08 | 灵璧鸿峰科技环保设备有限责任公司 | Waste smoke condenser |
CN104501625B (en) * | 2014-11-19 | 2019-04-05 | 灵璧鸿峰科技环保设备有限责任公司 | A kind of useless cigarette condenser |
CN105220414A (en) * | 2015-09-24 | 2016-01-06 | 安徽省宁国市天成科技发展有限公司 | A kind of washing machine inflow heating tube syndeton |
CN105220414B (en) * | 2015-09-24 | 2017-09-15 | 安徽省宁国市天成科技发展有限公司 | A kind of washing machine inflow heats pipe connecting structure |
CN106440341A (en) * | 2016-08-28 | 2017-02-22 | 杭州晟源光热新能源科技股份有限公司 | Superconducting, normal-pressure and high-temperature water boiler |
CN106247303A (en) * | 2016-08-29 | 2016-12-21 | 江苏国信泗阳生物质发电有限公司 | A kind of biomass boiler steam heater |
CN111108331A (en) * | 2018-09-19 | 2020-05-05 | 苏州明志科技股份有限公司 | Aluminum alloy heat exchanger and preparation method thereof |
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Legal Events
Date | Code | Title | Description |
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20120919 Termination date: 20150109 |
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EXPY | Termination of patent right or utility model |