CN202410207U - Regular ripple packing bed suitable for high liquid level - Google Patents
Regular ripple packing bed suitable for high liquid level Download PDFInfo
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- CN202410207U CN202410207U CN2011205675217U CN201120567521U CN202410207U CN 202410207 U CN202410207 U CN 202410207U CN 2011205675217 U CN2011205675217 U CN 2011205675217U CN 201120567521 U CN201120567521 U CN 201120567521U CN 202410207 U CN202410207 U CN 202410207U
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- 239000007788 liquid Substances 0.000 title claims abstract description 35
- 238000012856 packing Methods 0.000 title abstract description 41
- 239000000945 filler Substances 0.000 claims description 19
- 239000007791 liquid phase Substances 0.000 abstract description 10
- 239000012071 phase Substances 0.000 abstract description 7
- 230000007423 decrease Effects 0.000 abstract description 6
- 230000009286 beneficial effect Effects 0.000 abstract description 5
- 238000010521 absorption reaction Methods 0.000 abstract description 3
- 230000008859 change Effects 0.000 abstract description 3
- 238000003795 desorption Methods 0.000 abstract description 3
- 230000004907 flux Effects 0.000 description 6
- 238000010586 diagram Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 230000008569 process Effects 0.000 description 2
- 239000011800 void material Substances 0.000 description 2
- 238000012824 chemical production Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
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Abstract
本实用新型公开了一种适合大液量的规整波纹填料床,包括塔体、填料,塔体内的填料用格栅隔开。本实用新型的有益效果是:高压精馏、液气比极大的吸收或解吸工况下,液相负荷极大,气相容易扩散到液相中去,这样的适合大液量的规整波纹填料床结构解决了因接触面的孔隙率下降和流道方向的变化增加流过阻力问题,使液体通畅地从上层填料进入下层填料,从而消除了规整波纹填料接触面上的气液流动瓶颈,充分发挥了规整波纹填料高通量的性能;增加了气体的释放空间,有利于脱除液相中夹带的气体和气相中夹带的液体,减少气、液的轴向返混,提高了规整波纹填料床的传质效率。
The utility model discloses a regular corrugated packing bed suitable for large liquid volume, which comprises a tower body and packing, and the packing in the tower body is separated by grids. The beneficial effects of the utility model are: under high-pressure rectification, absorption or desorption working conditions with a large liquid-gas ratio, the liquid phase load is extremely large, and the gas phase is easy to diffuse into the liquid phase. Such a regular corrugated packing suitable for large liquid volume The bed structure solves the problem of increased flow resistance caused by the decrease of the porosity of the contact surface and the change of the direction of the flow channel, so that the liquid can flow smoothly from the upper layer of packing to the lower layer of packing, thereby eliminating the bottleneck of gas-liquid flow on the contact surface of the regular corrugated packing, fully The high-flux performance of the structured corrugated packing is played; the gas release space is increased, which is beneficial to the removal of the gas entrained in the liquid phase and the liquid entrained in the gas phase, reducing the axial back-mixing of gas and liquid, and improving the efficiency of the structured corrugated packing. The mass transfer efficiency of the bed.
Description
技术领域 technical field
本实用新型涉及一种规整波纹填料床,更具体说,它涉及一种适合大液量的规整波纹填料床。 The utility model relates to a regular corrugated packing bed, in particular to a regular corrugated packing bed suitable for large liquid volume.
背景技术 Background technique
现代化工生产中大量使用的规整波纹填料具有空隙率高和比表面积大的结构特点,因此,具有通量大、压降低和效率高的优良性能。但是,在大液通量的工况下,规整波纹填料床容易液泛,气、液通量显著下降,其高空隙率的优势没有发挥。规整波纹填料床由50mm~200mm厚度不等的、规整波纹填料层叠加而成,层与层之间波纹方向成90度旋转安装;层与层之间的接触面上气、液流动方向发生90度变化,空隙率变小,是导致规整波纹填料床在大液通量下容易液泛,气液通量下降的关键因素。尤其在高压精馏、液气比极大的吸收或解吸工况下,液相负荷极大,气体容易夹带到液相中去,液体也容易夹带到被气体夹带,充了气的液体密度下降,流动性变差,气相轴向返混加剧;夹带了液体的气相密度增大,同时增加了液体返混,结果使得填料床容易液泛,并且传质效率降低。 The structured corrugated packing widely used in modern chemical production has the structural characteristics of high void ratio and large specific surface area, so it has excellent performances of large flux, low pressure drop and high efficiency. However, under the condition of large liquid flux, the structured corrugated packing bed is prone to flooding, the gas and liquid fluxes are significantly reduced, and its advantages of high porosity are not brought into play. The structured corrugated packing bed is composed of regular corrugated packing layers with a thickness ranging from 50 mm to 200 mm. The direction of corrugation between layers is rotated at 90 degrees; The change of density and the decrease of porosity are the key factors that cause the structured corrugated packed bed to be prone to flooding and the gas-liquid flux to decrease under large liquid flux. Especially in high-pressure rectification, absorption or desorption conditions with a large liquid-gas ratio, the liquid phase load is extremely large, the gas is easily entrained into the liquid phase, and the liquid is also easily entrained to be entrained by the gas, and the density of the gas-filled liquid decreases. , the fluidity becomes poor, and the axial back-mixing of the gas phase intensifies; the density of the gas phase entraining the liquid increases, and the liquid back-mixing increases at the same time, which makes the packed bed easy to flood and the mass transfer efficiency decreases.
发明内容 Contents of the invention
本实用新型的目的是克服现有技术中的不足,提供一种能克服气液流动瓶颈,气液相的轴向返混小,适合大液量的规整波纹填料床。 The purpose of the utility model is to overcome the deficiencies in the prior art, and provide a regular corrugated packing bed which can overcome the bottleneck of gas-liquid flow, has small axial back-mixing of the gas-liquid phase, and is suitable for large liquid volume.
本实用新型的目的是通过以下技术方案实现的:这种适合大液量的规整波纹填料床,包括塔体、填料,塔体内的填料用格栅隔开。 The purpose of the utility model is achieved through the following technical solutions: the regular corrugated packing bed suitable for large liquid volume includes a tower body and fillers, and the fillers in the tower body are separated by grids.
作为优选:所述塔体内的填料用格栅隔开的距离为5mm~100mm。 Preferably, the fillers in the tower body are separated by grids at a distance of 5 mm to 100 mm.
作为优选:所述塔体内的填料用格栅隔开为至少两层。 As a preference: the packing in the tower body is separated into at least two layers by grids.
作为优选:所述格栅为“井”字形、“十”字形或“Δ”形的高空隙率格栅。 As a preference: the grid is a high-porosity grid in the shape of a "well", a "cross" or a "Δ".
作为优选:所述填料为规整波纹填料,上层和下层之间交叉旋转90°。 As a preference: the packing is a regular corrugated packing, and the upper layer and the lower layer are crossed and rotated by 90°.
作为优选:所诉塔体从下到上依次设有支撑板,为多个的:填料、格栅,压圈。 As a preference: the tower body is sequentially provided with support plates from bottom to top, which are multiple: packing, grid, and pressure ring.
作为优选:所述支撑板通过支撑圈固定在塔体上。 As a preference: the support plate is fixed on the tower body through a support ring.
作为优选:所述压圈用螺栓固定在塔体的内壁上。 As a preference: the pressure ring is fixed on the inner wall of the tower body with bolts.
本实用新型的有益效果是:高压精馏、液气比极大的吸收或解吸工况下,液相负荷极大,气相容易扩散到液相中去,这样的适合大液量的规整波纹填料床结构解决了因接触面的孔隙率下降和流道方向的变化增加流过阻力问题,使液体通畅地从上层填料进入下层填料,从而消除了规整波纹填料接触面上的气液流动瓶颈,充分发挥了规整波纹填料高通量的性能;增加了气体的释放空间,有利于脱除液相中夹带的气体和气相中夹带的液体,减少气、液的轴向返混,提高了规整波纹填料床的传质效率。 The beneficial effects of the utility model are: under high-pressure rectification, absorption or desorption working conditions with a large liquid-gas ratio, the liquid phase load is extremely large, and the gas phase is easy to diffuse into the liquid phase. Such a regular corrugated packing suitable for large liquid volume The bed structure solves the problem of increased flow resistance due to the decrease of the porosity of the contact surface and the change of the direction of the flow channel, so that the liquid can flow smoothly from the upper layer of packing to the lower layer of packing, thereby eliminating the bottleneck of gas-liquid flow on the contact surface of the regular corrugated packing, fully The high flux performance of the structured corrugated packing is exerted; the gas release space is increased, which is beneficial to the removal of the gas entrained in the liquid phase and the liquid entrained in the gas phase, reducing the axial back-mixing of gas and liquid, and improving the efficiency of the structured corrugated packing. The mass transfer efficiency of the bed.
附图说明 Description of drawings
图1是本实用新型的主视结构示意图; Fig. 1 is the front view structural representation of the utility model;
图2是本实用新型图俯视结构示意图; Fig. 2 is a schematic view of the structure of the utility model;
图3是“井”字形格栅示意图; Fig. 3 is a schematic diagram of a "well" shaped grid;
图4是“十”字形格栅示意图; Fig. 4 is a schematic diagram of a "ten"-shaped grille;
图5是“Δ”形格栅示意图; Figure 5 is a schematic diagram of a "Δ"-shaped grid;
附图标记说明:支撑板1、支撑圈2、填料3、格栅4、塔体5、螺栓6、压圈7。
Explanation of reference numerals: support plate 1,
具体实施方式 Detailed ways
下面结合附图和实施例对本实用新型做进一步描述。虽然本实用新型将结合较佳实施例进行描述,但应知道,并不表示本实用新型限制在所述实施例中。相反,本实用新型将涵盖可包含在有附后权利要求书限定的本实用新型的范围内的替换物、改进型和等同物。 Below in conjunction with accompanying drawing and embodiment the utility model is described further. Although the utility model will be described in conjunction with preferred embodiments, it should be understood that it does not mean that the utility model is limited to the embodiments. On the contrary, the invention is to cover alternatives, modifications and equivalents, which may be included within the scope of the invention as defined by the appended claims.
如图1至图5所示,将塔体5内的规整波纹填料3每间隔一层、两层或数层用高空隙率格栅4隔开5~100mm的空间,其它结构与常规填料塔相同。以每间隔一层规整波纹填料3作结构说明,先在塔体5内填料支撑圈2上放置一层规整波纹填料3,然后在上面放置用栅条加工成高度为5~100mm 的格栅4,格栅可以加工成“井”字形、“十”字形和“Δ”形等形式的高空隙率支撑结构。然后再在上面放置一层与下层交叉旋转90°规整波纹填料3,然后再在上面放置用栅条加工成高度为5~100mm 的格栅4, 然后再在上面放置一层与下层交叉旋转90°规整波纹填料3,这样周而复始直到填料3高度满足工艺的分离要求为止,最后上端用填料压圈7固定,中间也可根据工艺需要设置液体收集再分布器。这样的结构,使液体能够通畅地从上层填料3进入下层填料3,增加了气体的释放空间,有利于脱除液相中夹带的气体,减少气相轴向返混,从而消除了规整波纹填料3接触面上的气液流动瓶颈,充分发挥了规整波纹填料3高通量的性能,改善规整波纹填料床的传质效率。
As shown in Figures 1 to 5, the structured
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102512838A (en) * | 2011-12-30 | 2012-06-27 | 浙江工业大学 | Structured corrugated packing bed suitable for high liquid quantity |
CN104524799A (en) * | 2014-12-24 | 2015-04-22 | 杭州杭氧低温液化设备有限公司 | Filler support device |
-
2011
- 2011-12-30 CN CN2011205675217U patent/CN202410207U/en not_active Expired - Fee Related
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102512838A (en) * | 2011-12-30 | 2012-06-27 | 浙江工业大学 | Structured corrugated packing bed suitable for high liquid quantity |
CN104524799A (en) * | 2014-12-24 | 2015-04-22 | 杭州杭氧低温液化设备有限公司 | Filler support device |
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
C17 | Cessation of patent right | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20120905 Termination date: 20131230 |