CN202381623U - Precision active damper - Google Patents
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Abstract
本实用新型提供了一种结构紧凑的精密主动减振装置,属于超精密减振领域。该精密主动减振装置由负刚度机构与空气弹簧并联组成被动减振单元,由洛伦兹直线作动器构成主动减振单元。负刚度机构是由片弹簧、铰链和刚性杆等组成的压杆结构。负刚度机构安装在空气弹簧的腔室内部,使减振器结构更加紧凑。正负刚度并联使得减振器具有大的承载力的同时具有极低的刚度,大大地降低了其固有频率。洛伦兹直线作动器用于提供主动阻尼,实现主动控制。本实用新型所提供的精密主动减振装置具有极低的固有频率,不仅对高频振动干扰具有良好的隔振效果,还能有效地隔离超低频振动,适用于对振动敏感的超精密加工与测量设备。
The utility model provides a precise active damping device with a compact structure, which belongs to the field of ultra-precision damping. The precision active damping device consists of a negative stiffness mechanism connected in parallel with an air spring to form a passive damping unit, and a Lorentz linear actuator to form an active damping unit. The negative stiffness mechanism is a compression rod structure composed of leaf springs, hinges and rigid rods. The negative stiffness mechanism is installed inside the cavity of the air spring, making the structure of the shock absorber more compact. The parallel connection of positive and negative stiffness makes the shock absorber have a large bearing capacity and extremely low stiffness, which greatly reduces its natural frequency. Lorentz linear actuators are used to provide active damping for active control. The precision active damping device provided by the utility model has an extremely low natural frequency, not only has a good vibration isolation effect on high-frequency vibration interference, but also can effectively isolate ultra-low frequency vibration, and is suitable for ultra-precision machining and vibration-sensitive measuring equipment.
Description
技术领域 technical field
本实用新型属于超精密减振领域,具体涉及一种精密主动减振装置。本实用新型所涉及的精密主动减振装置具有极低的固有频率,不仅对高频振动干扰具有良好的隔振效果,还能有效的隔离超低频振动,适用于对低频振动敏感的超精密加工与测量设备。 The utility model belongs to the field of ultra-precision vibration reduction, in particular to a precision active vibration reduction device. The precision active damping device involved in the utility model has an extremely low natural frequency, not only has a good vibration isolation effect on high-frequency vibration interference, but also can effectively isolate ultra-low-frequency vibration, and is suitable for ultra-precision machining sensitive to low-frequency vibration with measuring equipment. the
背景技术 Background technique
随着科技的发展,以光刻机、扫描隧道显微镜(STM)、扫描探针显微镜(SPM)、原子力显微镜(AFM)等为代表的超精密加工与测量设备得到了越来越广泛的应用。由于其超精密性,这一类加工与测量设备对环境微幅振动的要求也愈加严格。超低频精密主动减振平台能够有效隔离地基和环境的低频微幅振动,为设备提供平稳的工作环境。 With the development of science and technology, ultra-precision processing and measurement equipment represented by lithography machines, scanning tunneling microscopes (STM), scanning probe microscopes (SPM), and atomic force microscopes (AFM) have been more and more widely used. Due to its ultra-precision, this type of processing and measuring equipment has stricter requirements on environmental micro-vibration. The ultra-low-frequency precision active vibration reduction platform can effectively isolate the low-frequency micro-vibration of the foundation and the environment, and provide a stable working environment for the equipment. the
常见的减振器一般采用螺旋钢弹簧、空气弹簧等元件隔离地基的振动。螺旋钢弹簧无法同时满足大的承载能力和抑制低频振动的要求。空气弹簧虽然具有大的承载力以及抑制低频振动的能力,但是如果想要实现超低频隔振就必须采用加大气室容积等方法,这样会带来减振器体积的增大和控制上的困难。因此,一般的空气弹簧减振器的固有频率通常在1.5Hz-2Hz左右,无法实现1Hz以下的超低频隔振。 Common shock absorbers generally use helical steel springs, air springs and other components to isolate the vibration of the foundation. Helical steel springs cannot meet the requirements of large load capacity and low frequency vibration suppression at the same time. Although the air spring has a large bearing capacity and the ability to suppress low-frequency vibrations, if you want to achieve ultra-low-frequency vibration isolation, you must use methods such as increasing the volume of the air chamber, which will increase the volume of the shock absorber and make it difficult to control. Therefore, the natural frequency of a general air spring damper is usually around 1.5Hz-2Hz, and it is impossible to achieve ultra-low frequency vibration isolation below 1Hz. the
美国专利文献US5844664提供了一种主动减振装置,其垂向和水平向的低刚度分别通过空气弹簧和偏摆机构实现。垂向空气弹簧采用膜式空气弹簧,由于减振器体积的限制和控制上的要求,无法实现超低频隔振。 US Patent No. 5,844,664 provides an active damping device, the low stiffness in the vertical and horizontal directions is realized by an air spring and a yaw mechanism respectively. The vertical air spring adopts a diaphragm air spring. Due to the limitation of the volume of the shock absorber and the requirements on control, it is impossible to achieve ultra-low frequency vibration isolation. the
世界组织产权组织出版的专利文献WO95/20113提供了一种正负刚度并联的超低频被动减振器,其垂向正刚度由钢弹簧提供,垂向负刚度机构是利用压杆原理形成的一种机构,其预紧力可通过螺钉调节。为了支承变 化的负载,采用螺钉调节机构来调节垂向支承弹簧的位置使得垂向负刚度机构始终工作在平衡位置附近。 The patent document WO95/20113 published by the World Organization WIPO provides an ultra-low frequency passive shock absorber with positive and negative stiffness in parallel. A mechanism whose preload can be adjusted by screws. In order to support the changing load, the screw adjustment mechanism is used to adjust the position of the vertical support spring so that the vertical negative stiffness mechanism always works near the equilibrium position. the
发明内容 Contents of the invention
本实用新型的目的在于提供一种精密主动减振装置,该减振装置结构紧凑,具有极低的固有频率,不仅对高频振动干扰具有良好的隔振效果,还能够有效地隔离地基和环境的超低频振动,为超精密加工与测量设备提供平稳的工作环境。 The purpose of this utility model is to provide a precision active damping device, which has a compact structure and a very low natural frequency, not only has a good vibration isolation effect on high-frequency vibration interference, but also can effectively isolate the foundation and the environment Ultra-low frequency vibration provides a stable working environment for ultra-precision processing and measuring equipment. the
本实用新型提供的一种精密主动减振装置,其特征在于,该减振装置包含主动减振单元与被动减振单元,主动减振单元与被动减振单元并联;主动减振单元包括洛伦兹直线作动器,被动减振单元由负刚度机构与空气弹簧并联组成,负刚度机构安装在空气弹簧的腔室内部; The utility model provides a precision active damping device, which is characterized in that the damping device includes an active damping unit and a passive damping unit, and the active damping unit and the passive damping unit are connected in parallel; the active damping unit includes a Loren For the linear actuator, the passive damping unit is composed of a negative stiffness mechanism and an air spring connected in parallel, and the negative stiffness mechanism is installed inside the chamber of the air spring;
空气弹簧包括金属腔室、橡胶薄膜、金属压圈、安装座、负载支承板、限位装置、上活塞板、下活塞板和进气孔;金属腔室是一种内部中空而上端开口的圆筒形结构,上活塞板和下活塞板位于金属腔室内部,通过橡胶薄膜与金属腔室柔性相连;橡胶薄膜呈环形结构,橡胶薄膜内圈安置于上活塞板和下活塞板之间,并锁紧密封,形成空气弹簧的活塞结构;金属压圈将橡胶薄膜的外圈压在金属腔室上,上面装上安装座后将金属压圈和橡胶薄膜压紧连接在金属腔室上;限位装置安装在安装座上,负载支承板与上活塞板固连,用于支撑减振器负载;进气孔用于与供气系统连通; The air spring includes a metal chamber, a rubber film, a metal pressure ring, a mounting seat, a load bearing plate, a limit device, an upper piston plate, a lower piston plate and an air inlet; The cylindrical structure, the upper piston plate and the lower piston plate are located inside the metal chamber, and are flexibly connected to the metal chamber through the rubber film; the rubber film is in a ring structure, and the inner ring of the rubber film is placed between the upper piston plate and the lower piston plate, and Lock and seal to form the piston structure of the air spring; the metal pressure ring presses the outer ring of the rubber film on the metal chamber, and after installing the mounting seat on it, the metal pressure ring and the rubber film are pressed and connected to the metal chamber; The position device is installed on the mounting base, and the load bearing plate is fixedly connected with the upper piston plate to support the load of the shock absorber; the air intake hole is used to communicate with the air supply system;
负刚度机构包括垂向支撑活塞杆、第一、第二压杆、第一、第二片弹簧、第一、第二夹紧块、第三、第四夹紧块、第一、第二调整块、第一、第二调整导杆、加强梁以及底板; Negative stiffness mechanism includes vertical support piston rod, first and second compression rods, first and second leaf springs, first and second clamping blocks, third and fourth clamping blocks, first and second adjustment block, first and second adjustment guide rods, reinforcement beams and bottom plate;
底板固定安装在金属腔室的底部,垂向支撑活塞杆与下活塞板固连,垂向支撑活塞杆通过铰链与第一压杆和第二压杆的一端连接,第一压杆的另一端通过铰链与第一夹紧块连接,第二压杆的另一端通过铰链与第二夹紧块连接;第一片弹簧穿过第一调整块,并且第一片弹簧的两端分别通过第一夹紧块和第三夹紧块夹紧;第一片弹簧穿过第二调整块,并且第二片 弹簧的两端分别通过第二夹紧块和第四夹紧块夹紧;夹紧块与底板固连,进而固定片弹簧,调整导杆穿过第一调整块,其底端与底板固定连接,调整导杆穿过调整块,其底端与底板固定连接,第一、第二调整导杆的顶端均与加强梁固定连接;调整块固定在调整导杆上; The bottom plate is fixedly installed at the bottom of the metal chamber, the vertical support piston rod is fixedly connected with the lower piston plate, the vertical support piston rod is connected with one end of the first pressure rod and the second pressure rod through a hinge, and the other end of the first pressure rod It is connected to the first clamping block through a hinge, and the other end of the second pressure rod is connected to the second clamping block through a hinge; the first piece of spring passes through the first adjustment block, and the two ends of the first piece of spring respectively pass through the first The clamping block and the third clamping block are clamped; the first piece of spring passes through the second adjustment block, and the two ends of the second piece of spring are respectively clamped by the second clamping block and the fourth clamping block; the clamping block It is fixedly connected with the bottom plate, and then the plate spring is fixed, the adjustment guide rod passes through the first adjustment block, and its bottom end is fixedly connected with the bottom plate, the adjustment guide rod passes through the adjustment block, and its bottom end is fixedly connected with the bottom plate, the first and second adjustments The top ends of the guide rods are fixedly connected with the reinforcement beam; the adjustment block is fixed on the adjustment guide rod;
主动减振单元还包括振动速度传感器以及电涡流位移传感器;洛伦兹直线作动器包括洛伦兹直线作动器动子和定子;动子与负载支承板固连,定子安装在安装座上;振动速度传感器和电涡流位移传感器用于减振器振动反馈控制,振动速度传感器安装在负载支承板上;电涡流位移传感器安装在安装座上。 The active damping unit also includes a vibration velocity sensor and an eddy current displacement sensor; the Lorentz linear actuator includes a Lorentz linear actuator mover and a stator; the mover is fixedly connected to the load bearing plate, and the stator is installed on the mounting base The vibration velocity sensor and the eddy current displacement sensor are used for vibration feedback control of the shock absorber, and the vibration velocity sensor is installed on the load support plate; the eddy current displacement sensor is installed on the mounting base. the
本实用新型减振器所包含的负刚度机构,其负刚度大小可调,用于匹配空气弹簧的正刚度,从而调整减振器的刚度大小。负刚度的调整通过调整片弹簧的有效弯曲长度来实现;另外,还可以采用两片或者多片片弹簧并联叠加来调整负刚度机构的刚度。 The negative stiffness mechanism included in the shock absorber of the utility model has an adjustable negative stiffness, which is used to match the positive stiffness of the air spring, thereby adjusting the stiffness of the shock absorber. The adjustment of the negative stiffness is realized by adjusting the effective bending length of the leaf spring; in addition, two or more leaf springs can be superimposed in parallel to adjust the stiffness of the negative stiffness mechanism. the
本实用新型提供的精密主动减振装置由负刚度机构、空气弹簧组成的被动减振部件以及主动作动器洛伦兹直线作动器并联组成,在隔离高频振动的同时,还能够有效隔离垂向超低频振动,克服了一般减振器无法实现超低频隔振的缺点,适用于对低频振动敏感的超精密加工与测量设备。具体而言,本实用新型具有如下技术特点: The precision active damping device provided by the utility model is composed of a negative stiffness mechanism, a passive damping part composed of an air spring, and an active actuator Lorentz linear actuator connected in parallel. While isolating high-frequency vibrations, it can also effectively isolate Vertical ultra-low frequency vibration overcomes the shortcoming that ordinary shock absorbers cannot achieve ultra-low frequency vibration isolation, and is suitable for ultra-precision processing and measuring equipment that is sensitive to low-frequency vibration. Specifically, the utility model has the following technical characteristics:
(1)采用正负刚度并联的方式,使减振器具有极低的固有频率,不仅对高频振动干扰具有良好的隔振效果,还能有效隔离超低频振动; (1) Adopting the method of parallel connection of positive and negative stiffness, the shock absorber has an extremely low natural frequency, which not only has a good vibration isolation effect on high-frequency vibration interference, but also effectively isolates ultra-low frequency vibration;
(2)采用主动作动器与被动减振部件并联的方式,能够有效地增大减振器的阻尼,在固有频率附近实现良好的振动传递特性; (2) The parallel connection of active actuators and passive damping components can effectively increase the damping of the shock absorber and achieve good vibration transfer characteristics near the natural frequency;
(3)主动作动器采用洛伦兹直线作动器,不仅能实现主动减振,而且能作为激振器对减振系统进行激励,进而对减振系统进行参数辨识; (3) The active actuator adopts the Lorentz linear actuator, which can not only realize active vibration reduction, but also act as a vibration exciter to excite the vibration reduction system, and then perform parameter identification on the vibration reduction system;
(4)负刚度机构安装在空气弹簧的腔室内部,结构更加紧凑; (4) The negative stiffness mechanism is installed inside the cavity of the air spring, and the structure is more compact;
(5)可调节弯曲长度的片弹簧来调整片簧的弯曲刚度,在变形量不变的情况下进而能调整负刚度机构的垂向负刚度。 (5) The bending stiffness of the leaf spring can be adjusted by adjusting the bending length of the leaf spring, and then the vertical negative stiffness of the negative stiffness mechanism can be adjusted under the condition of constant deformation. the
附图说明 Description of drawings
图1为本实用新型所提供精密主动减振装置的结构示意图; Fig. 1 is the structural representation of precision active damping device provided by the utility model;
图2为本实用新型负刚度机构的结构示意图; Fig. 2 is the structural representation of the utility model negative stiffness mechanism;
图3为本实用新型所提供减振器正负刚度并联的原理图; Fig. 3 is the schematic diagram of the positive and negative stiffness parallel connection of the shock absorber provided by the utility model;
图4为本实用新型负刚度机构的原理图; Fig. 4 is the schematic diagram of the utility model negative stiffness mechanism;
图5为本实用新型负刚度机构的刚度曲线。 Fig. 5 is the stiffness curve of the negative stiffness mechanism of the present invention. the
具体实施方式 Detailed ways
以下结合说明书附图对本实用新型具体实施例的结构和工作原理作进一步详细的说明。 The structure and working principle of the specific embodiments of the present invention will be further described in detail below in conjunction with the accompanying drawings. the
如图1所示,本实用新型所提供的精密主动减振装置包括正负刚度并联的被动减振单元和主动减振单元,被动减振单元与主动减振单元并联连接。 As shown in Figure 1, the precision active damping device provided by the utility model includes a passive damping unit and an active damping unit with positive and negative stiffnesses connected in parallel, and the passive damping unit and the active damping unit are connected in parallel. the
被动减振单元由正刚度空气弹簧与负刚度机构并联组成。正刚度空气弹簧包括金属腔室1、橡胶薄膜2、金属压圈3、安装座4、负载支承板5、限位装置6、上活塞板8、下活塞板9和进气孔14。金属腔室1是一种内部中空而上端开口的圆筒形结构,使用时,将底板周围通过螺钉与地基相连。上活塞板8和下活塞板9位于金属腔室1内部,通过橡胶薄膜2与金属腔室1柔性相连。橡胶薄膜2呈环形结构,橡胶薄膜2内圈安置于上活塞板8和下活塞板9之间,并用周分布的螺钉10锁紧密封,形成空气弹簧的活塞结构。金属压圈3将橡胶薄膜2的外圈压在金属腔室1上,上面装上安装座4后通过周分布的螺钉将金属压圈3和橡胶薄膜2压紧连接在金属腔室1上。安装座4起辅助安装作用,用于安装限位装置6、洛伦兹直线作动器定子12和电涡流位移传感器13。限位装置6用于安全保护作用,限制减振器负载垂向的振动幅值,在运输过程中还能起到锁紧减振器,防止负载支承板5上下振动的作用。负载支承板5与上活塞板8通过螺钉固连,用于支撑减振器负载。进气孔14与供气系统连通,供气系统产生的压缩空气通过进气孔14进入空气弹簧腔室,浮起负载。
The passive damping unit consists of a positive stiffness air spring connected in parallel with a negative stiffness mechanism. The positive stiffness air spring includes a
负刚度机构是一种压杆负刚度结构,安置于空气弹簧的腔室内部。如 图1和图2所示,负刚度机构是一种对称压杆结构,它包括垂向支撑活塞杆15、第一、第二压杆16a和16b、第一、第二片弹簧18a和18b、第一、第二夹紧块19a和19b、第三、第四夹紧块17a和17b、第一、第二调整块20a和20b、第一、第二调整导杆21a和21b、加强梁22以及底板23。
The negative stiffness mechanism is a negative stiffness structure of the pressure rod, which is placed inside the cavity of the air spring. As shown in Figure 1 and Figure 2, the negative stiffness mechanism is a symmetrical compression rod structure, which includes a vertical
底板23固定安装在金属腔室1的底部。负刚度机构的安装须保证垂向支撑活塞杆15的轴心线与金属腔室壁1的轴心线重合。垂向支撑活塞杆15与下活塞板9通过螺钉固连。垂向支撑活塞杆15通过铰链与压杆16a、16b的一端连接,压杆16a的另一端通过铰链与夹紧块17a连接,压杆16b的另一端通过铰链与夹紧块17b连接。片弹簧18a穿过第一调整块20a,并且片弹簧18a的两端分别通过夹紧块19a和夹紧块17a夹紧;片弹簧18b穿过第二调整块20b,并且片弹簧18b的两端分别通过夹紧块19b和夹紧块17b夹紧。夹紧块19a、19b与底板23固连,进而固定片弹簧18a、18b。调整导杆21a穿过第一调整块20a,其底端与底板23固定连接,调整导杆21b穿过调整块20b,其底端与底板23固定连接,调整导杆21a和21b的顶端均与加强梁22固定连接。由调整块20a、20b和调整导杆21a、21b组成的结构用于调整片弹簧18a、18b的弯曲刚度,从而调整负刚度机构的垂向负刚度用于和正刚度空气弹簧的刚度进行匹配。其原理是通过调整片弹簧18a、18b的有效弯曲长度来调节其弯曲刚度。另外,可以采用两片或者多片片弹簧并联叠加在一起用于增加弯曲刚度。调整块20a、20b通过紧定螺钉固定在调整导杆21a、21b上。加强梁22起辅助作用,用于增强调整导杆21a、21b的弯曲刚度。
The
主动减振单元包括洛伦兹直线作动器、振动速度传感器7以及电涡流位移传感器13。洛伦兹直线作动器包括洛伦兹直线作动器动子11和定子12。动子11与负载支承板5固连,定子12安装在安装座4上。动子11是永磁体,定子12是线圈。振动速度传感器7和电涡流位移传感器13用于减振器振动反馈控制,振动速度传感器7安装在负载支承板5上,反馈回负载绝对速度,通过反馈控制算法使洛伦兹直线作动器对负载施加作用力,用于振动主动控制。电涡流位移传感器13安装在安装座4上。电涡流位移 传感器13除了用作振动反馈控制,还可以用于负载的定位控制。
The active damping unit includes a Lorentz linear actuator, a
图3为本实用新型减振器正负刚度并联的原理图。垂向正刚度Ka由空气弹簧提供,压杆16a、16b在平衡位置受到片弹簧18a、18b的预紧压力作用会处于不稳定状态,当有外部扰动作用在中心铰链处使得中心铰链处相对于平衡位置发生偏移时,压杆16a、16b受到的预紧压力会促使中心铰链处的偏移量加大,从而形成垂向负刚度。
Fig. 3 is a principle diagram of parallel connection of positive and negative stiffnesses of the shock absorber of the present invention. The vertical positive stiffness Ka is provided by the air spring, and the
图4表明了压杆负刚度形成的原理。片弹簧18a、18b的弯曲刚度为Kw,压杆16a、16b长度为L,无外部扰动时平衡位置处片弹簧18a、18b初始弯曲变形量为δ。有外部扰动时,中心铰链处会在垂向偏移x,此时需要外力Fn使其平衡。Fn表达式如式(1)所示:
Figure 4 shows the principle of the formation of the negative stiffness of the compression rod. The bending stiffness of the
则该机构所形成刚度Kn表达式为: Then the expression of the stiffness K n formed by the mechanism is:
图5为本实用新型负刚度机构根据式(2)所作的刚度曲线,其中给定片弹簧18a、18b初始变形量δ为10mm,压杆16a、16b长度L为50mm。图5中横坐标表示中心铰链处相对于平衡位置的偏移量x,纵坐标表示该压杆机构刚度系数(即Kn/2Kw)。从图5可以看出,当中心铰链处的偏移量x超过某一值x0时,该机构刚度会变成正值。令式(2)等于零可求得x0表达式为:
Fig. 5 is the stiffness curve of the negative stiffness mechanism of the present invention according to formula (2), wherein the initial deformation δ of the given
为了保证压杆机构形成负刚度,须要负载工作在平衡位置附近。在超精密减振器中,负载的振动幅值通常在微米级别,因此有x<<L,此时根据式(2)压杆机构刚度可表示为: In order to ensure that the compression bar mechanism forms a negative stiffness, it is necessary for the load to work near the equilibrium position. In an ultra-precision shock absorber, the vibration amplitude of the load is usually at the micron level, so x<<L, at this time, according to formula (2), the stiffness of the compression rod mechanism can be expressed as:
当减振器浮起负载后,调整减振器负载的垂向位置使得负刚度机构处 于图3中所示平衡位置或者在其附近。在负载微幅振动下,该负刚度机构刚度可由式(4)给出。 After the shock absorber floats the load, adjust the vertical position of the shock absorber load so that the negative stiffness mechanism is at or near the equilibrium position shown in Figure 3. Under the slight vibration of the load, the stiffness of the negative stiffness mechanism can be given by formula (4). the
以上所述为本实用新型的较佳实施例而已,但本实用新型不应该局限于该实施例和附图所公开的内容。所以,凡是不脱离本实用新型所公开的精神下完成的等效或修改,都落入本实用新型保护的范围。 The above description is only a preferred embodiment of the utility model, but the utility model should not be limited to the content disclosed in the embodiment and accompanying drawings. Therefore, all equivalents or modifications that do not deviate from the spirit disclosed by the utility model fall within the protection scope of the utility model. the
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