CN202377878U - Device for grinding convex arc surface - Google Patents
Device for grinding convex arc surface Download PDFInfo
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- CN202377878U CN202377878U CN2012201933106U CN201220193310U CN202377878U CN 202377878 U CN202377878 U CN 202377878U CN 2012201933106 U CN2012201933106 U CN 2012201933106U CN 201220193310 U CN201220193310 U CN 201220193310U CN 202377878 U CN202377878 U CN 202377878U
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- 230000006835 compression Effects 0.000 claims description 4
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Abstract
一种磨削凸圆弧面的装置,由设置在内圆磨床上的固定基座、滑动支承座、转动块、伸缩管、夹具和砂轮组成;在滑动支承座上有一个水平设置的长槽孔,长槽孔的设置方向垂直于机床主轴,滑动支承座通过穿设在长槽孔内的T型螺栓与固定基座连接;转动块与一根穿设在滑动支承座上部的转动轴连接成一体;在转动块上设有两个通孔,通孔的轴线与转动轴的轴线垂直,两根伸缩管分别穿设在两个通孔内;夹具固定在伸缩管的一端;砂轮与固定在夹具上的工件相对,并且砂轮的轮轴与转动轴平行。解决了在内圆磨床磨削大半径工件凸圆弧面的问题,扩大了磨削的凸圆弧面半径范围,且结构简单,制造成本低。
A device for grinding a convex arc surface, which is composed of a fixed base, a sliding support seat, a rotating block, a telescopic tube, a clamp and a grinding wheel arranged on an internal grinding machine; there is a horizontally arranged long groove on the sliding support seat The setting direction of the long slot hole is perpendicular to the main shaft of the machine tool, and the sliding support seat is connected with the fixed base through the T-shaped bolts pierced in the long slot hole; the rotating block is connected with a rotating shaft pierced on the upper part of the sliding support seat Integrate; there are two through holes on the rotating block, the axis of the through holes is perpendicular to the axis of the rotating shaft, and the two telescopic tubes are respectively installed in the two through holes; the fixture is fixed at one end of the telescopic tube; the grinding wheel and the fixed The workpiece on the fixture is opposite, and the wheel axis of the grinding wheel is parallel to the axis of rotation. The invention solves the problem of grinding the convex arc surface of a workpiece with a large radius by the internal grinding machine, expands the radius range of the grinding convex arc surface, and has simple structure and low manufacturing cost.
Description
技术领域 technical field
本实用新型涉及一种磨削工件圆弧面的装置,具体地说是一种用内圆磨床磨削凸圆弧面的装置。 The utility model relates to a device for grinding the arc surface of a workpiece, in particular to a device for grinding a convex arc surface with an internal grinding machine.
背景技术 Background technique
目前,公知的磨削凸圆弧面的方法是通过夹具把工件装在外圆磨床的头架上进行磨削,因头架装在磨床床身上,头架主轴回转范围受磨床床身限制,最大磨削半径是主轴回转开的最大半径,这样半径大于主轴最大回转半径的工件便不能磨削。外圆磨床的最大磨削半径受到机床磨削范围的限制,非常有限。一味加大外圆磨床的规格来磨削大半径工件,不仅成本高昂,非常不经济,有时身边根本找不到这样的机床。在外圆磨床磨小内孔的方法有一定的应用,但在内圆磨床磨外圆弧面的方法有关文献里查不到资料,尚属空白。 At present, the known method of grinding the convex arc surface is to install the workpiece on the headstock of the cylindrical grinding machine through the fixture for grinding. The grinding radius is the maximum radius of the spindle turning, so the workpiece whose radius is larger than the maximum turning radius of the spindle cannot be ground. The maximum grinding radius of the cylindrical grinding machine is limited by the grinding range of the machine tool, which is very limited. Blindly increasing the specifications of the cylindrical grinding machine to grind large-radius workpieces is not only costly, but also very uneconomical, and sometimes such machine tools cannot be found around. There is a certain application in the method of grinding the small inner hole by the cylindrical grinder, but there is no information in the relevant literature on the method of grinding the outer arc surface by the internal grinder, and it is still blank.
实用新型内容 Utility model content
本实用新型所要解决的技术问题是提供一种在内圆磨床磨削凸圆弧面的装置,解决了磨削大半径工件凸圆弧面的问题,并且磨削范围可方便调整。 The technical problem to be solved by this utility model is to provide a device for grinding a convex arc surface on an internal grinding machine, which solves the problem of grinding a convex arc surface of a workpiece with a large radius, and the grinding range can be adjusted conveniently.
本实用新型为解决上述技术问题所采用的技术方案是:一种磨削凸圆弧面的装置,设置在内圆磨床上,由固定基座、滑动支承座、转动块、伸缩管、夹具和砂轮组成;固定基座固定在内圆磨床上,砂轮设置在内圆磨床的机床主轴上;在滑动支承座上有一个水平设置的长槽孔,长槽孔的设置方向垂直于机床主轴,滑动支承座通过穿设在长槽孔内的T型螺栓与固定基座连接;转动块与一根转动轴连接成一体,转动轴穿设在滑动支承座上部的轴孔内,并能够在轴孔内回转;在转动块上设有两个通孔,通孔的轴线与转动轴的轴线垂直,两根伸缩管分别穿设在两个通孔内,并由锁紧螺钉固定;夹具固定在伸缩管的一端;砂轮与固定在夹具上的工件相对,并且砂轮的轮轴与转动轴平行。 The technical scheme adopted by the utility model to solve the above-mentioned technical problems is: a device for grinding a convex arc surface, which is arranged on an internal grinding machine, and consists of a fixed base, a sliding support seat, a rotating block, a telescopic tube, a clamp and It is composed of grinding wheel; the fixed base is fixed on the internal grinding machine, and the grinding wheel is set on the machine tool spindle of the internal grinding machine; there is a horizontally arranged long slot hole on the sliding support seat, and the setting direction of the long slot hole is perpendicular to the machine tool spindle. The support seat is connected to the fixed base through T-shaped bolts pierced in the long slot hole; the rotating block is connected with a rotating shaft as a whole, and the rotating shaft is passed through the shaft hole on the upper part of the sliding support seat, and can be inserted into the shaft hole Internal rotation; there are two through holes on the rotating block, the axis of the through holes is perpendicular to the axis of the rotating shaft, and the two telescopic tubes are respectively inserted in the two through holes and fixed by locking screws; the fixture is fixed on the telescopic One end of the tube; the grinding wheel is opposite the workpiece fixed in the fixture, and the wheel axis of the grinding wheel is parallel to the axis of rotation.
所述的夹具由夹具体、压板和压紧螺栓构成,压板通过压紧螺栓与夹具体连接。 The clamp is composed of a clamp body, a pressing plate and a pressing bolt, and the pressing plate is connected with the clamping body through the pressing bolt.
所述的夹具体上设有T型槽,压紧螺栓的一端卡在T型槽内,另一端与压板连接。 The clamp body is provided with a T-shaped slot, and one end of the pressing bolt is stuck in the T-shaped slot, and the other end is connected with the pressing plate.
所述的夹具体上还设有顶紧螺栓,顶紧螺栓顶在压板远离工件的一端。 The clamp body is further provided with a tightening bolt, and the tightening bolt is pushed against the end of the pressure plate away from the workpiece.
所述的固定基座上还设有驱动机构,驱动机构由支架、丝杠、丝母和手轮组成,支架固定在固定基座上,设置在支架上的丝杠和手轮通过锥齿轮传动,设置在丝杠上的丝母与夹具相对,在夹具上面对丝母的一面设有一条方向与丝杠轴向不相同的燕尾槽,丝母上的锥形导向轮设置在燕尾槽内。 The fixed base is also provided with a driving mechanism, the driving mechanism is composed of a bracket, a screw, a screw nut and a hand wheel, the bracket is fixed on the fixed base, and the screw and the hand wheel arranged on the bracket are driven by a bevel gear. , the screw nut arranged on the lead screw is opposite to the fixture, and a dovetail groove with a direction different from the axial direction of the lead screw is provided on the side of the fixture facing the screw nut, and the tapered guide wheel on the screw nut is arranged in the dovetail groove.
所述的支架上设有一条沿丝杠轴向设置的导向槽,固定在丝母上的导向钉设置在导向槽内。 The support is provided with a guide groove arranged along the axial direction of the lead screw, and the guide nail fixed on the screw nut is arranged in the guide groove.
所述的丝母上还设有调节钉,调节钉顶在夹具上。 The screw nut is also provided with an adjustment nail, and the adjustment nail is pushed against the clamp.
本实用新型的有益效果是:解决了在内圆磨床磨削大半径工件凸圆弧面的问题。支承座的底板和伸缩管都可以做得很长且位置可调,可以将要磨削的凸圆弧面的半径范围扩的很大,除大半径工件的凸圆弧面外,较小半径的凸圆弧面也可以磨削,并且结构简单,制造成本低。驱动机构使操作轻便,并且其导向作用提高了加工精度。 The beneficial effect of the utility model is that it solves the problem of grinding the convex arc surface of a workpiece with a large radius by the internal grinding machine. Both the bottom plate and the telescopic tube of the support seat can be made very long and the position can be adjusted, and the radius range of the convex arc surface to be ground can be greatly expanded. Except for the convex arc surface of the workpiece with a large radius, the smaller radius The convex arc surface can also be ground, and has a simple structure and low manufacturing cost. The driving mechanism makes the operation easy, and its guiding function improves the machining accuracy.
附图说明 Description of drawings
图1是本实用新型磨削装置的俯视图。 Fig. 1 is a top view of the grinding device of the present invention.
图2是图1的A-A向剖视图。 Fig. 2 is a sectional view taken along line A-A of Fig. 1 .
图3是图1的B-B向剖视图。 Fig. 3 is a sectional view taken along line B-B of Fig. 1 .
图4是夹具的结构示意图。 Fig. 4 is a structural schematic diagram of the clamp.
图5是图2是C-C向剖视图。 Fig. 5 is a sectional view taken along line C-C in Fig. 2 .
图6是要磨削的一个工件示意图。 Fig. 6 is a schematic diagram of a workpiece to be ground.
图中标记:1、固定基座,2、滑动支承座,201、长槽孔,3、转动块,4、伸缩管,5、夹具,501、夹具体,502、压板,503、压紧螺栓,504、T型槽,505、顶紧螺栓,506、燕尾槽,6、砂轮,7、T型螺栓,8、转动轴,9、锁紧螺钉,10、工件,11、支架,111、导向槽,12、丝杠,13、丝母,131、锥形导向轮,132、导向钉,133、调节钉,14、手轮,15、锥齿轮,16、调整垫,17、衬套,18、上定位板,19、轴套。 Marks in the figure: 1, fixed base, 2, sliding support seat, 201, slotted hole, 3, rotating block, 4, telescopic tube, 5, clamp, 501, clamp body, 502, pressure plate, 503, compression bolt , 504, T-shaped slot, 505, jacking bolt, 506, dovetail groove, 6, grinding wheel, 7, T-shaped bolt, 8, rotating shaft, 9, locking screw, 10, workpiece, 11, bracket, 111, guide Groove, 12, lead screw, 13, screw nut, 131, tapered guide wheel, 132, guide nail, 133, adjustment nail, 14, hand wheel, 15, bevel gear, 16, adjustment pad, 17, bushing, 18 , Upper positioning plate, 19, axle sleeve.
具体实施方式 Detailed ways
结合附图具体说明本实用新型的实施方式。 The embodiment of the utility model is described in detail in conjunction with the accompanying drawings.
本实用新型的磨削凸圆弧面的装置设置在内圆磨床上,由固定基座1、滑动支承座2、转动块3、伸缩管4、夹具5和砂轮6组成。上端面设有T型通槽的固定基座1固定在内圆磨床的床身上。砂轮6设置在内圆磨床的机床主轴上,随机床主轴旋转。滑动支承座2设置在固定基座1上,在滑动支承座2上有一个水平设置的长槽孔201,长槽孔201的设置方向垂直于机床主轴。滑动支承座2通过穿设在长槽孔201内的T型螺栓7与固定基座1连接;使滑动支承座2可以在固定基座1上调整位置。转动块3与一根转动轴8连接成一体,连接方式可以采用键连接或焊接。转动轴8穿设在滑动支承座2上部的轴孔内,并能够在轴孔内回转。在转动块3上设有两个通孔,通孔的轴线与转动轴8的轴线垂直,两根伸缩管4分别穿设在两个通孔内,并由锁紧螺钉9锁紧固定。通过松开和拧紧锁紧螺钉9,可以调整伸缩管4在转动块3上的相对位置。用于固定待磨削工件10的夹具5固定在伸缩管4的一端,并能够随伸缩管4绕转动轴8旋转。砂轮6与固定在夹具5上的工件10相对,并且砂轮6的轮轴与转动轴8平行。
The device for grinding the convex arc surface of the utility model is arranged on an internal grinding machine, and consists of a
利用所述的磨削凸圆弧面的装置进行磨削的方法,包括如下步骤: The method for grinding using the device for grinding the convex arc surface comprises the following steps:
(1)、将工件放置夹具内,并使工件待磨削的加工面与砂轮相对,用夹具将工件夹紧固定; (1) Place the workpiece in the fixture, and make the processing surface of the workpiece to be ground face the grinding wheel, and clamp and fix the workpiece with the fixture;
(2)、松开锁紧螺钉,调整伸缩管的伸缩量,使工件待磨削的加工面到转动轴轴心的距离等于要加工成的凸圆弧面半径与磨削量之和,然后用锁紧螺钉将伸缩管固定; (2) Loosen the locking screw, adjust the expansion and contraction of the telescopic tube, so that the distance from the processing surface of the workpiece to be ground to the axis of the rotating shaft is equal to the sum of the radius of the convex arc surface to be processed and the grinding amount, and then Fix the telescopic tube with locking screws;
(3)、松开T型螺栓,调整滑动支承座在固定基座上的位置,使工件移动到砂轮的进给范围内,然后用T型螺栓固定滑动支承座; (3) Loosen the T-shaped bolts, adjust the position of the sliding support seat on the fixed base, move the workpiece to the feeding range of the grinding wheel, and then fix the sliding support seat with the T-shaped bolts;
(4)、通过手动或机械传动的方式驱动夹具绕转动轴中心回转,同时,启动机床主轴使其带动砂轮旋转,并根据磨削量做进给运动,利用砂轮对加工面进行磨削,直至在工件上磨削出符合预定半径要求的凸圆弧面。 (4) Drive the fixture to rotate around the center of the rotation axis by manual or mechanical transmission. At the same time, start the main shaft of the machine tool to drive the grinding wheel to rotate, and perform feed movement according to the grinding amount, and use the grinding wheel to grind the processing surface until Grinding a convex arc surface that meets the predetermined radius requirements on the workpiece.
为了便于固定工件10,并使其保持稳定,所述的夹具5由夹具体501、压板502和压紧螺栓503构成,将工件10放置在夹具体501与压板502之间,压板502通过压紧螺栓503与夹具体501连接,从而利于压板502将工件10压紧固定。
In order to facilitate fixing the
所述的夹具体501上还设有顶紧螺栓505,顶紧螺栓505顶在压板502远离工件10的一端,以压紧螺栓503为支点,利于杠杆原理进一步提高夹具的夹持力度,保持工件10在加工过程中的稳定。
The
所述的夹具体501上设有T型槽504,压紧螺栓503的一端卡在T型槽504内,另一端与压板502连接。通过调整压紧螺栓503在T型槽504内的位置,可改变压板502与夹具体501的相对位置,从而适应不同大小、形状工件的需要。
The
所述的转动轴8的一端穿过转动块3,该穿过转动块3的一端具有一圆柱面,用来作为测量凸圆弧面半径的基准面。该圆柱面到工件凸圆弧面的距离加上圆柱面的半径即为工件凸圆弧面半径。 One end of the rotating shaft 8 passes through the rotating block 3, and the end passing through the rotating block 3 has a cylindrical surface, which is used as a reference surface for measuring the radius of the convex arc surface. The distance from the cylindrical surface to the convex arc surface of the workpiece plus the radius of the cylindrical surface is the radius of the convex arc surface of the workpiece.
直接扳动伸缩管4使其绕转动轴8旋转时,可以在夹具上按照手柄,以方便操作。为了使操作轻便,可以在固定基座1上设置驱动机构,利用驱动机构带动伸缩管4和夹具,使其绕转动轴8旋转。驱动机构由支架11、丝杠12、丝母13和手轮14组成,支架11固定在固定基座1上,设置在支架11上的丝杠12和手轮14通过锥齿轮传动,设置在丝杠12上的丝母13与夹具5相对,在夹具5上面对丝母13的一面设有一条方向与丝杠12轴向不相同的燕尾槽506,丝母13上的锥形导向轮131设置在燕尾槽506内。由手轮14通过锥齿轮带动丝杠12转动。由于丝母13上的锥形导向轮131设置在夹具上的燕尾槽506内,因而丝母13不会进行旋转。在丝杠12转动时,丝母13带着锥形导向轮131沿丝杠上下移动,燕尾槽506与丝杠12以一定夹角设置,丝母13沿丝杠12运动时,锥形导向轮131沿燕尾槽506运动,并带动夹具运动实现工件的圆周进给运动。通过该方式能够有效降低操作需要的力度,使操作轻便,并提高了操作的安全性。为了最有效的驱动,可以将丝杠12竖直设置,燕尾槽506沿伸缩管4的轴向设置。
When directly pulling the
为了进一步提高丝母13在运动时的稳定性,使其不发生晃动,可以在所述的支架11上设置一条沿丝杠12轴向设置的导向槽111,将固定在丝母13上的导向钉132设置在导向槽111内,由导向钉132和导向槽111承受丝母13的径向力,减少或避免锥形导向轮131对夹具的径向作用力。
In order to further improve the stability of the
为了保证夹具在运动时始终与锥形导向轮131贴紧,并且不发生晃动,可以所述的丝母13上设置调节钉133,调节钉133顶在夹具5上,由调节钉133的推力和锥形导向轮131的拉力共同作用,保证夹具在转动轴8的轴向上不发生晃动,确保加工精度。
In order to ensure that the clamp is always in close contact with the tapered
内圆磨床的型号不同,可磨削的范围不同,本装置装在国内中等偏小的一种规格的磨床上,可磨削凸圆弧面半径范围大致是R200~700mm。 Different models of internal grinding machines have different grinding ranges. This device is installed on a medium-to-small grinding machine in China, and the radius range of the convex arc surface that can be ground is roughly R200~700mm.
转动轴8与滑动支承座2之间,以及丝杠12与支架11之间可以采用滑动轴承装置,为了使转动轻快,也可以用滚动轴承代替。
Between the rotating shaft 8 and the sliding
Claims (7)
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Cited By (1)
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CN102632437A (en) * | 2012-05-03 | 2012-08-15 | 洛阳理工学院 | Device and method for grinding convex circular-arc surface |
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CN102632437A (en) * | 2012-05-03 | 2012-08-15 | 洛阳理工学院 | Device and method for grinding convex circular-arc surface |
CN102632437B (en) * | 2012-05-03 | 2014-07-02 | 洛阳理工学院 | Device and method for grinding convex circular-arc surface |
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