CN202358754U - A laser film slitting machine with a centralized collection and delivery system for ear materials - Google Patents
A laser film slitting machine with a centralized collection and delivery system for ear materials Download PDFInfo
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- CN202358754U CN202358754U CN201120443213.3U CN201120443213U CN202358754U CN 202358754 U CN202358754 U CN 202358754U CN 201120443213 U CN201120443213 U CN 201120443213U CN 202358754 U CN202358754 U CN 202358754U
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- ear material
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- 239000000463 material Substances 0.000 title claims abstract description 59
- 238000005520 cutting process Methods 0.000 claims abstract description 19
- 230000008676 import Effects 0.000 claims abstract description 6
- 238000004519 manufacturing process Methods 0.000 abstract description 17
- 239000012141 concentrate Substances 0.000 abstract 1
- 239000002699 waste material Substances 0.000 description 5
- 238000010586 diagram Methods 0.000 description 2
- 239000002985 plastic film Substances 0.000 description 2
- 229920006255 plastic film Polymers 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 210000005069 ears Anatomy 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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Abstract
Description
技术领域 technical field
本实用新型涉及镭射膜分切机技术领域,特别是涉及一种具有耳料集中收集输送系统的镭射膜分切机。 The utility model relates to the technical field of laser film slitters, in particular to a laser film slitter with a centralized collection and delivery system for ear materials.
背景技术 Background technique
塑料薄膜有PP、PE、PVC等多种材料,在生产塑料薄膜时,均会产生从薄膜两边切下来的废薄膜或边角料,称之为“耳料”。 Plastic film has various materials such as PP, PE, PVC, etc. When producing plastic film, waste film or scraps cut from both sides of the film will be produced, which is called "ear material".
目前,分切薄膜可使用镭射膜分切机,镭射膜分切机在分切薄膜时产生耳料。现有技术中,针对镭射膜分切机产生的耳料的处理方法通常是:将耳料堆放于镭射膜分切机旁边的废料框,当废料框堆满后需及时进行人工清理,其中,如果一个人负责清理一台分切机对应的废料框,那么每个工作班次就要清理2至3回,这样会严重浪费员工的生产工时,使生产效率较低,而且,耳料堆放于车间会严重影响车间的生产环境。 At present, a laser film slitting machine can be used to slit the film, and the laser film slitting machine produces ears when slitting the film. In the prior art, the processing method for the ear material produced by the laser film slitter is usually: stack the ear material in the waste box next to the laser film slitter, and manually clean it up in time when the waste box is full. If one person is responsible for cleaning the waste box corresponding to a slitting machine, then each work shift needs to be cleaned 2 to 3 times, which will seriously waste the production hours of the employees and make the production efficiency low. Moreover, the ear materials are piled up in the workshop It will seriously affect the production environment of the workshop.
发明内容 Contents of the invention
本实用新型的目的在于避免现有技术中的不足之处而提供一种能提高生产效率和改善车间生产环境的具有耳料集中收集输送系统的镭射膜分切机。 The purpose of the utility model is to avoid the deficiencies in the prior art and provide a laser film slitting machine with a centralized collection and delivery system for ear material that can improve production efficiency and workshop production environment.
本实用新型的目的通过以下技术方案实现。 The purpose of this utility model is achieved through the following technical solutions.
提供一种具有耳料集中收集输送系统的镭射膜分切机,包括有镭射膜分切机主体,还设置有耳料集中收集输送系统,所述耳料集中收集输送系统包括有风机、输送管道和收集装置,所述风机的出风口与输送管道的一端连接,输送管道的另一端与收集装置连接,所述输送管道穿过所述镭射膜分切机主体,所述输送管道设置有耳料进口。 Provide a laser film slitting machine with a centralized collection and delivery system for ear materials, including a main body of the laser film slitting machine, and a centralized ear material collection and delivery system, the ear material centralized collection and delivery system includes a fan, a delivery pipeline and a collection device, the air outlet of the fan is connected to one end of the conveying pipe, the other end of the conveying pipe is connected to the collecting device, the conveying pipe passes through the main body of the laser film slitting machine, and the conveying pipe is provided with ear material import.
所述镭射膜分切机主体设置有多根导轮,所述输送管道经由导轮之间的空隙穿过。 The main body of the laser film slitting machine is provided with a plurality of guide wheels, and the conveying pipeline passes through the gaps between the guide wheels.
所述输送管道经由最下方的一根导轮的上方穿过。 The conveying pipeline passes above the lowermost guide wheel.
所述耳料进口的数量设置有两个,两个所述耳料进口开设于所述输送管道的上部、并分别位于所述输送管道对应于导轮的两端部。 The number of the ear material inlets is set to two, and the two ear material inlets are opened on the upper part of the delivery pipeline, and are respectively located at the two ends of the delivery pipeline corresponding to the guide wheels.
所述输送管道由多段短管道拼接而成,每两段短管道之间的连接处的弧度为45°。 The conveying pipeline is spliced by multiple short pipelines, and the arc of the connection between every two short pipelines is 45°.
所述输送管道为一体成型的输送管道。 The conveying pipeline is an integrally formed conveying pipeline.
所述输送管道的直径为110mm。 The diameter of the delivery pipeline is 110mm.
所述收集装置与所述镭射膜分切机主体之间设置有隔离体。 An isolator is arranged between the collecting device and the main body of the laser film slitting machine.
所述收集装置为独立的房间或者独立的大型框体。 The collection device is an independent room or an independent large frame.
所述风机的功率为1500w。 The power of the fan is 1500w.
本实用新型的有益效果:本实用新型的一种具有耳料集中收集输送系统的镭射膜分切机,包括有镭射膜分切机主体,还设置有耳料集中收集输送系统,耳料集中收集输送系统包括有风机、输送管道和收集装置,风机的出风口与输送管道的一端连接,输送管道的另一端与收集装置连接,输送管道穿过镭射膜分切机主体,输送管道设置有耳料进口。由于采用耳料集中收集输送系统,通过风机和输送管道,将镭射膜分切机主体产生的耳料利用风力输送到独立的收集装置,其中,每个班次工作的镭射膜分切机为十四台,使得每个班次只需安排两人对收集装置的耳料清理一次即可,从而提高了生产效率;而且,由于耳料输送到独立的收集装置,避免了耳料堆放于车间,从而改善了车间的生产环境。 Beneficial effects of the utility model: a laser film slitting machine with an ear material centralized collection and delivery system of the utility model includes a laser film slitting machine main body, and is also provided with an ear material centralized collection and delivery system for centralized ear material collection The conveying system includes a fan, a conveying pipe and a collecting device. The air outlet of the fan is connected to one end of the conveying pipe, and the other end of the conveying pipe is connected to the collecting device. import. Due to the centralized collection and delivery system of ear material, the ear material produced by the main body of the laser film slitting machine is transported to an independent collection device by wind force through the fan and the conveying pipeline. Among them, the number of laser film slitting machines working in each shift is 14 It only needs two people to clean the ear material of the collection device once in each shift, thus improving the production efficiency; moreover, since the ear material is transported to an independent collection device, it avoids the ear material from being piled up in the workshop, thereby improving the production efficiency. The production environment of the workshop.
附图说明 Description of drawings
利用附图对本实用新型作进一步说明,但附图中的内容不构成对本实用新型的任何限制。 Utilize accompanying drawing to further illustrate the utility model, but the content in the accompanying drawing does not constitute any restriction to the utility model.
图1是本实用新型的一种具有耳料集中收集输送系统的镭射膜分切机的结构示意图。 Fig. 1 is a structural schematic diagram of a laser film slitting machine with an ear material centralized collection and delivery system of the present invention.
图2是本实用新型的一种具有耳料集中收集输送系统的镭射膜分切机的工作状态结构示意图。 Fig. 2 is a schematic diagram of the working state structure of a laser film slitting machine with an ear material centralized collection and delivery system of the present invention.
在图1和图2中包括有: In Figure 1 and Figure 2 include:
1——镭射膜分切机主体、2——风机、3——输送管道、4——收集装置、 1—Main body of laser film slitter, 2—Fan, 3—Conveyor pipeline, 4—Collection device,
5——导轮、6——隔离体、7——连接处、8——耳料进口、9——耳料、 5—Guide wheel, 6—Isolator, 7—Connection, 8—Ear material inlet, 9—Ear material,
10——镭射膜。 10—laser film.
具体实施方式 Detailed ways
结合以下实施例对本实用新型作进一步描述。 The utility model is further described in conjunction with the following examples.
实施例1。Example 1.
本实施例的一种具有耳料集中收集输送系统的镭射膜分切机如图1和图2所示,包括有镭射膜分切机主体1,还设置有耳料集中收集输送系统,耳料集中收集输送系统包括有风机2、输送管道3和收集装置4,风机2的出风口与输送管道3的一端连接,输送管道3的另一端与收集装置4连接,输送管道3穿过镭射膜分切机主体1,输送管道3设置有耳料进口8。其中,耳料进口8可以使得耳料9进入,在风机2的作用下,进入耳料进口8的耳料9通过输送管道3收集至收集装置4。
A laser film slitting machine with a centralized collection and delivery system for ear materials in this embodiment is shown in Figures 1 and 2. The centralized collection and conveying system includes a
其中,镭射膜分切机主体1设置于生产车间,收集装置4设置于生产车间的外面,收集装置4与镭射膜分切机主体1之间设置有隔离体6。收集装置4为独立的房间,因此,避免了耳料9堆放于生产车间,从而改善了生产车间的环境。
Wherein, the
镭射膜分切机主体1设置有多根导轮5,输送管道3经由导轮5之间的空隙穿过。其中,本实施例中,输送管道3经由最下方的一根导轮5的上方穿过。
The
耳料进口8的数量设置有两个,两个耳料进口8开设于输送管道3的上部、并分别位于输送管道3对应于导轮5的两端部。在生产过程中,镭射膜分切机主体1在分切镭射膜10时会产生耳料9,耳料9通过耳料进口8进入输送管道3,进入输送管道3的耳料在风机2的风力吹送下,最终被送到生产车间外面的收集装置4。当收集装置4中的耳料收集到一定数量时,再由工作人员统一打包清理,从而节省了人力,提高了生产效率。
There are two
输送管道3由多段短管道拼接而成,每两段短管道之间的连接处7的弧度为45°。其中,输送管道3为一体成型的输送管道3。本实施例中,输送管道3的直径为110mm。
The
本实施例中,风机2的功率为1500w,风机2的转速为2800r/min,风机2的全压为2240Pa,风机2的送风流量为1530m3/h。其中,风机2的送风量可以根据镭射膜10的宽带和厚度进行调节,如果镭射膜的宽度和厚度较大,可将风机2的送风量调大。
In this embodiment, the power of the
实施例2。Example 2.
本实用新型的一种具有耳料集中收集输送系统的镭射膜分切机的实施例2,如图1和图2所示,本实施例与实施例1的不同之处在于,收集装置4为独立的大型框体。采用独立的大型框体作为收集装置4,可以使得输送管道3在收集装置4中安装连接方便。本实施例的其它结构及工作原理与实施例1相同,在此不再赘述。
最后应当说明的是,以上实施例仅用于说明本实用新型的技术方案而非对本实用新型保护范围的限制,尽管参照较佳实施例对本实用新型作了详细说明,本领域的普通技术人员应当理解,可以对本实用新型的技术方案进行修改或者等同替换,而不脱离本实用新型技术方案的实质和范围。 Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the utility model rather than limiting the protection scope of the utility model. Although the utility model has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should It is understood that the technical solution of the utility model can be modified or equivalently replaced without departing from the essence and scope of the technical solution of the utility model.
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CN201120443213.3U CN202358754U (en) | 2011-11-10 | 2011-11-10 | A laser film slitting machine with a centralized collection and delivery system for ear materials |
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