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CN202300632U - Two-stroke layered scavenging engine - Google Patents

Two-stroke layered scavenging engine Download PDF

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Publication number
CN202300632U
CN202300632U CN2011203586562U CN201120358656U CN202300632U CN 202300632 U CN202300632 U CN 202300632U CN 2011203586562 U CN2011203586562 U CN 2011203586562U CN 201120358656 U CN201120358656 U CN 201120358656U CN 202300632 U CN202300632 U CN 202300632U
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scavenging
air
carburetor
channel
mixed gas
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李玲明
李清砺
尤春明
李德军
邵逸群
陈秀明
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Shandong Huasheng Pesticide Machinery Co Ltd
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Shandong Huasheng Pesticide Machinery Co Ltd
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Abstract

本实用新型的目的是提供一种二冲程分层扫气发动机,其化油器为单孔转阀式结构,其外观及连接方式同普通二冲程汽油机使用的化油器,但由于在化油器放置一个水平隔板将圆形进气通道分割为空气通道和混合气通道,使其具备了分层扫气的功能,扫气时缸体储气腔内新鲜空气被预压缩的可燃混合气压入缸体燃烧室进行先行扫气,之后可燃混合气再进入燃烧室进行扫气,这样大大减少了未燃烧可燃混合气的逃逸,改善了污染物的排放,并有效降低了发动机的燃油消耗率,提高其经济性能,同时整机的外观及油门操纵机构无需变化,似的结构更简单、可靠性更高。

Figure 201120358656

The purpose of this utility model is to provide a two-stroke layered scavenging engine, its carburetor is a single-hole rotary valve structure, its appearance and connection method are the same as the carburetor used in ordinary two-stroke gasoline engines, but due to the A horizontal partition is placed in the device to divide the circular intake channel into an air channel and a mixed gas channel, so that it has the function of stratified scavenging. It enters the combustion chamber of the cylinder block for first scavenging, and then the combustible mixture enters the combustion chamber for scavenging, which greatly reduces the escape of unburned combustible mixture, improves the emission of pollutants, and effectively reduces the fuel consumption of the engine. , improve its economic performance, and at the same time, the appearance of the whole machine and the throttle control mechanism do not need to be changed, which seems to be simpler in structure and higher in reliability.

Figure 201120358656

Description

一种二冲程分层扫气发动机A two-stroke stratified scavenging engine

技术领域 technical field

本发明涉及发动机技术领域,特别是一种通用小型二冲程分层扫气发动机。  The invention relates to the technical field of engines, in particular to a general-purpose small two-stroke stratified scavenging engine. the

背景技术 Background technique

二冲程发动机由于具有结构紧凑、体积小、质量轻、运转提速快等许多显著优点被广泛应用于农业、林业、园艺、家庭等许多产品领域。  Two-stroke engines are widely used in many product fields such as agriculture, forestry, gardening, and households due to their remarkable advantages such as compact structure, small size, light weight, and fast operation speed. the

常规二冲程发动机由缸体、活塞、曲轴连杆、磁电机、化油器等零部件组成,在缸体上设置了进气口、排气口和扫气口,这些气口都是由活塞运行来打开或关闭的,在扫气过程中用来扫气的新鲜可燃混合气容易同燃烧后的废气混合而未经燃烧或燃烧不充分就排了出去,所以二冲程发动机不但燃油消耗高,而且尾气中含有大量的有害成分(如HC和CO),对大气污染的影响是显著的,此外也不符合我国现有的排放法规要求;目前的分层扫气二冲程汽油机具有排放低、油耗低的特点,受到广大消费者的青睐,但存在其进气系统,特别是化油器的结构比较复杂,可靠性差,以及整机价格偏高的缺点,故对大多数企业来说,急需一种同普通二冲程发动机一样结构简单、可靠性高,价格适中,而同时又具备排放低、油耗低等特点的二冲程发动机。  A conventional two-stroke engine is composed of a cylinder block, a piston, a crankshaft connecting rod, a magneto, a carburetor, and other components. The cylinder block is provided with an air intake port, an exhaust port, and a scavenging port, and these air ports are operated by the piston. Open or closed, the fresh combustible mixture used for scavenging during the scavenging process is easily mixed with the burned exhaust gas and discharged without burning or insufficient combustion, so the two-stroke engine not only has high fuel consumption, but also exhaust gas It contains a large amount of harmful components (such as HC and CO), which has a significant impact on air pollution, and also does not meet the requirements of China's existing emission regulations; the current stratified scavenging two-stroke gasoline engine has low emissions and low fuel consumption. It is favored by the majority of consumers, but its air intake system, especially the carburetor, has the disadvantages of complicated structure, poor reliability, and high price of the whole machine. Therefore, for most enterprises, there is an urgent need for a similar Common two-stroke engines are simple in structure, high in reliability, moderate in price, and at the same time have the characteristics of low emission and low fuel consumption. the

发明内容 Contents of the invention

本发明的目的是提供一种二冲程分层扫气发动机,其化油器为单孔转阀式结构,其外观及连接方式与普通二冲程汽油机使用的化油器一致,但由于在化油器内放置一个水平隔板将圆形进气通道分割为空气通道和混合气通道,使其具备了分层扫气的功能,扫气时缸体储气腔内新鲜空气被预压缩的可燃混合气压入缸体燃烧室进行先行扫气,之后可燃混合气再进入燃烧室进行扫气,这样大大减少了 未燃烧可燃混合气的逃逸,从而达到降低尾气中有害成分(HC+NOx)含量的目的,大大改善了污染物的排放,并有效降低发动机的燃油消耗率,提高其经济性能;同时,由于发动机怠速工况时关闭空气通道,打开混合气通道,使怠速稳定,加速性能好,又由于整机的外观及油门操纵机构无需变化,结构更简单、安装方便、可靠性更高。  The purpose of the present invention is to provide a two-stroke stratified scavenging engine, its carburetor is a single-hole rotary valve structure, its appearance and connection mode are consistent with the carburetor used in ordinary two-stroke gasoline engines, but due to the A horizontal partition is placed in the device to divide the circular intake channel into an air channel and a mixed gas channel, so that it has the function of stratified scavenging. The air pressure enters the combustion chamber of the cylinder block for first scavenging, and then the combustible mixture enters the combustion chamber for scavenging, which greatly reduces the escape of unburned combustible mixture, thereby achieving the purpose of reducing the content of harmful components (HC+NOx) in the exhaust gas , greatly improving the emission of pollutants, effectively reducing the fuel consumption rate of the engine, and improving its economic performance; at the same time, because the air channel is closed when the engine is idling, and the mixture channel is opened, the idling speed is stable and the acceleration performance is good. The appearance of the whole machine and the throttle control mechanism do not need to be changed, the structure is simpler, the installation is convenient, and the reliability is higher. the

本发明采取的技术方案是:  The technical scheme that the present invention takes is:

一种二冲程分层扫气发动机,包括缸体、活塞、火花塞、化油器、空滤器、进气管、簧片阀组合、曲轴箱组合和消音器,其特征在于:化油器为单孔转阀式结构,设有圆形进气通道及水平隔板一,所述水平隔板一位于所述圆形进气通道中心偏上的位置,将进气通道分隔为上侧空气通道一和下侧混合气通道一;进气管的进气通道设有水平隔板二,将其分割为空气通道二和混合气通道二,所述水平隔板二向化油器侧伸出与水平隔板一相接合,形成完全分隔的空气通道与混合气通道。  A two-stroke stratified scavenging engine comprises a cylinder block, a piston, a spark plug, a carburetor, an air filter, an intake pipe, a reed valve combination, a crankcase combination and a muffler, and is characterized in that the carburetor is a single hole The rotary valve structure is provided with a circular air intake passage and a horizontal partition 1, and the horizontal partition 1 is located above the center of the circular intake passage, separating the intake passage into upper side air passage 1 and Mixed gas channel 1 on the lower side; the air intake channel of the intake pipe is provided with a horizontal partition 2, which is divided into an air channel 2 and a mixed gas channel 2, and the horizontal partition 2 extends toward the carburetor One phase is connected to form a completely separated air channel and mixed gas channel. the

本发明的有益效果是,由于使用纯空气先行扫气,能有效的降低尾气中排出污染物的含量,其燃油消耗率也有较大幅度的降低,同时,该方案使用的化油器是在普通二冲程汽油机化油器的内部稍加改进,其外观及连接方式完全相同,因此,整机成本低,连接简便,使用者可以在外观完全不变的情况下降低排放和燃油消耗。  The beneficial effect of the present invention is that due to the use of pure air to scavenge first, the content of pollutants discharged in the exhaust gas can be effectively reduced, and the fuel consumption rate is also greatly reduced. At the same time, the carburetor used in this scheme is The interior of the two-stroke gasoline engine carburetor is slightly improved, and its appearance and connection method are exactly the same. Therefore, the cost of the whole machine is low and the connection is simple. Users can reduce emissions and fuel consumption without changing the appearance. the

附图说明 Description of drawings

图1是本发明的方案示意图  Fig. 1 is a scheme schematic diagram of the present invention

图2是本发明缸体的示意图  Fig. 2 is the schematic diagram of cylinder body of the present invention

图3、图4是本发明化油器的示意图  Fig. 3, Fig. 4 are the schematic diagrams of carburetor of the present invention

图5是本发明进气管的示意图  Fig. 5 is the schematic diagram of intake pipe of the present invention

附图中序号说明:1、空滤器;2、化油器;3、进气管;4、簧片阀组合;5、缸体;6、火花塞;7、活塞;8、曲轴箱组合;9、消音器;10、空气通道;11、混合气进气口;12、空气储气腔;13、扫气口;14、扫气道;15、排气口;16、柱塞;17、圆形进气通道;18、空气通道一;19、混合气通道一;20、油针;21、喷嘴;22、水平隔板一;23、水平隔板二;24、空气通道二;25、混合气通道二。  Description of serial numbers in the accompanying drawings: 1. Air filter; 2. Carburetor; 3. Intake pipe; 4. Reed valve combination; 5. Cylinder block; 6. Spark plug; 7. Piston; Muffler; 10. Air channel; 11. Mixed gas inlet; 12. Air storage cavity; 13. Scavenging port; 14. Scavenging channel; 15. Exhaust port; 16. Plunger; 17. Round inlet Air channel; 18. Air channel one; 19. Mixed gas channel one; 20. Oil needle; 21. Nozzle; 22. Horizontal partition one; 23. Horizontal partition two; 24. Air channel two; 25. Mixed gas channel two. the

具体实施方式 Detailed ways

如图1、图2、图3、图4、图5所示,本发明的二冲程分层扫气发动机,由缸体5(空气通道10、混合气进气口11、空气储气腔12、扫气口13、扫气道14、排气口15)、活塞7、火花塞6、化油器2(柱塞16、圆形进气通道17、空气通道一18、混合气通道一19、油针20、喷嘴21、水平隔板一22)、空滤器1、进气管3(水平隔板二23、空气通道二24、混合气通道二25)、簧片阀组合4、曲轴箱组合8、消音器9组成。  As shown in Fig. 1, Fig. 2, Fig. 3, Fig. 4 and Fig. 5, the two-stroke stratified scavenging engine of the present invention consists of a cylinder body 5 (air channel 10, air mixture inlet 11, air storage chamber 12 , scavenging air port 13, scavenging air channel 14, exhaust port 15), piston 7, spark plug 6, carburetor 2 (plunger 16, circular air intake channel 17, air channel one 18, mixed gas channel one 19, oil Needle 20, nozzle 21, horizontal partition 1 22), air filter 1, intake pipe 3 (horizontal partition 2 23, air passage 2 24, mixed gas passage 2 25), reed valve combination 4, crankcase combination 8, The silencer 9 is composed of. the

化油器2的A面与空滤器1相连接,B面与进气管3相连接,且水平隔板一22与水平隔板二23相连接,同时空气通道一18与空气通道二24相连通,混合气通道一19与混合气通道二25相连通;进气管3另一侧通过簧片阀组合4与缸体5相连接,当发动机正常运转进气时,空气通道二24、混合气通道二25分别与空气通道10、混合气进气口11相连通。  The A side of the carburetor 2 is connected to the air filter 1, the B side is connected to the intake pipe 3, and the horizontal partition 1 22 is connected to the horizontal partition 2 23, and the air passage 18 is connected to the air passage 2 24 , the mixed gas channel one 19 is connected with the mixed gas channel two 25; the other side of the intake pipe 3 is connected with the cylinder block 5 through the reed valve combination 4, when the engine is running normally, the air channel two 24, the mixed gas channel The second 25 communicates with the air channel 10 and the gas mixture inlet 11 respectively. the

在缸体5上分别设置了排气口15、扫气口13、扫气道14、混合气进气口11和空气储气腔12以及将空气储气腔12和扫气口13相连通的空气通道10。排气口15设置在进气口11的对面,扫气口13和扫气道14设置在排气口15和进气口11的中间位置,当活塞7上下运动时可在适当的时间打开或关闭气口。  An exhaust port 15, a scavenging port 13, a scavenging channel 14, a mixed gas inlet 11, an air storage chamber 12, and an air channel connecting the air storage chamber 12 and the scavenging port 13 are respectively arranged on the cylinder body 5. 10. The exhaust port 15 is arranged on the opposite side of the air inlet 11, and the scavenging air port 13 and the scavenging air passage 14 are arranged in the middle of the exhaust port 15 and the air inlet 11, which can be opened or closed at an appropriate time when the piston 7 moves up and down breath. the

化油器2为单孔转阀式结构,在圆形进气通道17上设置了水平隔板一22将其分割为两个相对独立的进气通道,上侧为空气通道一18,下侧为混合气通道一 19,水平隔板一22放置在圆孔中心偏上、喷油嘴21以上的位置;油门绳通过柱塞16与油针20相连。  The carburetor 2 is a single-hole rotary valve structure, and a horizontal partition 22 is arranged on the circular air intake passage 17 to divide it into two relatively independent air intake passages. The upper side is an air passage 18, and the lower side It is the gas mixture passage 19, and the horizontal partition 22 is placed above the center of the circular hole and above the fuel injection nozzle 21; the throttle rope is connected to the oil needle 20 through the plunger 16. the

二冲程分层扫气发动机工作过程如下:  The working process of the two-stroke stratified scavenging engine is as follows:

当通过拉动油门绳旋转化油器2上的柱塞16将油针20抬高时,在活塞7的上行过程中,压缩缸体5上部混合气,同时曲轴箱组合8内部形成负压,在大气压力的作用下,混合气通道一19内部高速流动的空气将燃油从喷油嘴21吸出并将其迅速雾化,形成可燃混合气,此混合气经混合气通道二25、混合气进气口11被吸入到曲轴箱内,同时纯空气从空气通道一18、空气通道二24和簧片阀组合4进入缸体上空气储气腔12内,储存其中,并通过与扫气道14连通的空气通道10进入到缸体扫气口13附近。当活塞7上方的混合气被火花塞6点燃后,迅速膨胀做功,推动活塞7下行,压缩曲轴箱8内的混合气,同时逐渐关闭混合气进气口11,在活塞7接近下止点时,排气口15打开,部分废气从排气口15经消音器9排出到大气中,随着活塞7进一步下行,扫气口13被打开,受到压缩的可燃混合气经缸体扫气道14将空气储气腔12中的新鲜空气从扫气口13压入缸体5内,此时,新鲜空气在前,可燃混合气在后,扫气气流以一定的扫气角度从扫气口13喷入与排气口15正对的缸体5内壁面上进行驱除废气,从而将燃烧后的废气从排气口排出,实现了分层扫气的工作全过程。  When pulling the throttle rope to rotate the plunger 16 on the carburetor 2 to raise the oil needle 20, during the upward movement of the piston 7, the mixture gas in the upper part of the cylinder 5 is compressed, and at the same time, a negative pressure is formed inside the crankcase assembly 8. Under the action of atmospheric pressure, the high-speed flowing air inside the mixture channel 19 sucks the fuel out from the fuel injector 21 and quickly atomizes it to form a combustible mixture, which passes through the mixture channel 25 and enters the mixture The port 11 is sucked into the crankcase, and at the same time, pure air enters the air storage chamber 12 on the cylinder block from the first air passage 18, the second air passage 24 and the reed valve combination 4, stores it, and communicates with the scavenging passage 14 The air channel 10 enters near the cylinder body scavenging port 13. When the mixed gas above the piston 7 is ignited by the spark plug 6, it rapidly expands to do work, pushes the piston 7 down, compresses the mixed gas in the crankcase 8, and gradually closes the mixed gas inlet 11 at the same time. When the piston 7 approaches the bottom dead center, The exhaust port 15 is opened, and part of the exhaust gas is discharged into the atmosphere from the exhaust port 15 through the muffler 9. As the piston 7 further descends, the scavenging port 13 is opened, and the compressed combustible mixture passes through the cylinder body scavenging channel 14 to disperse the air. The fresh air in the air storage chamber 12 is pressed into the cylinder body 5 from the scavenging port 13. At this time, the fresh air is in front and the combustible mixture is in the back. Exhaust gas is expelled on the inner wall surface of the cylinder block 5 facing the air port 15, so that the exhaust gas after combustion is discharged from the exhaust port, and the whole process of stratified scavenging is realized. the

当拉动油门绳使发动机怠速运转时,空气通道一18基本处于关闭状态,仅混合气通道一19打开,可保证发动机怠速更稳定,加速性能更好。  When the throttle rope is pulled to make the engine run at idle speed, the air passage one 18 is basically in a closed state, and only the mixture passage one 19 is opened, which can ensure that the engine idle speed is more stable and the acceleration performance is better. the

通过这种空气在前,混合气在后的扫气方式,能有效的降低尾气中有害成分的含量,特别是HC(碳氢化合物)的含量,大大改善了污染物的排放,并有效降低发动机的燃油消耗率,提高燃油经济性。  Through this scavenging method of air in front and mixed gas in the back, the content of harmful components in the exhaust gas, especially the content of HC (hydrocarbons), can be effectively reduced, which greatly improves the emission of pollutants and effectively reduces the exhaust gas content of the engine. fuel consumption and improve fuel economy. the

Claims (1)

1. two-stroke layered scavenging motor; Comprise cylinder body, piston, spark plug, Carburetor, empty filter, suction tude, leaf valve combination, crankcase combination and baffler; It is characterized in that: Carburetor is a single hole rotary valve structure; Be provided with circular gas-entered passageway and horizontal baffle one, said horizontal baffle one is positioned at position on the upper side, said circular gas-entered passageway center, and it is divided into upside air passageways one and downside mixed gas passage one; The gas-entered passageway of suction tude is provided with horizontal baffle two, and it is divided into air passageways two and mixed gas passage two, and said horizontal baffle two stretches out with horizontal baffle one to carburetor side and engages, and forms air passageways and the mixed gas passage separated fully.
CN2011203586562U 2011-08-26 2011-08-26 Two-stroke layered scavenging engine Expired - Lifetime CN202300632U (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102322333A (en) * 2011-08-26 2012-01-18 山东华盛农业药械有限责任公司 Two-stroke layered-scavenging engine
CN109826704A (en) * 2019-02-01 2019-05-31 浙江派尼尔科技股份有限公司 A kind of separation lubrication two-stroke brush cutter dynamic structure and working method
CN109915258A (en) * 2019-02-01 2019-06-21 浙江派尼尔科技股份有限公司 A kind of separation lubrication layered scavenging two-stroke brush cutter dynamic structure and working method

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102322333A (en) * 2011-08-26 2012-01-18 山东华盛农业药械有限责任公司 Two-stroke layered-scavenging engine
CN109826704A (en) * 2019-02-01 2019-05-31 浙江派尼尔科技股份有限公司 A kind of separation lubrication two-stroke brush cutter dynamic structure and working method
CN109915258A (en) * 2019-02-01 2019-06-21 浙江派尼尔科技股份有限公司 A kind of separation lubrication layered scavenging two-stroke brush cutter dynamic structure and working method

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