[go: up one dir, main page]

CN202283778U - Extrusion die in one-to-eight plastic pipe production equipment - Google Patents

Extrusion die in one-to-eight plastic pipe production equipment Download PDF

Info

Publication number
CN202283778U
CN202283778U CN2011203147419U CN201120314741U CN202283778U CN 202283778 U CN202283778 U CN 202283778U CN 2011203147419 U CN2011203147419 U CN 2011203147419U CN 201120314741 U CN201120314741 U CN 201120314741U CN 202283778 U CN202283778 U CN 202283778U
Authority
CN
China
Prior art keywords
flow channel
outlet
flow
channels
flow channels
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN2011203147419U
Other languages
Chinese (zh)
Inventor
季湘杰
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
ZHANGJIAGANG JIEDA MACHINERY MANUFACTURE CO Ltd
Original Assignee
ZHANGJIAGANG JIEDA MACHINERY MANUFACTURE CO Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by ZHANGJIAGANG JIEDA MACHINERY MANUFACTURE CO Ltd filed Critical ZHANGJIAGANG JIEDA MACHINERY MANUFACTURE CO Ltd
Priority to CN2011203147419U priority Critical patent/CN202283778U/en
Application granted granted Critical
Publication of CN202283778U publication Critical patent/CN202283778U/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Images

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/03Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the shape of the extruded material at extrusion
    • B29C48/09Articles with cross-sections having partially or fully enclosed cavities, e.g. pipes or channels
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/88Thermal treatment of the stream of extruded material, e.g. cooling
    • B29C48/885External treatment, e.g. by using air rings for cooling tubular films
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/88Thermal treatment of the stream of extruded material, e.g. cooling
    • B29C48/90Thermal treatment of the stream of extruded material, e.g. cooling with calibration or sizing, i.e. combined with fixing or setting of the final dimensions of the extruded article
    • B29C48/905Thermal treatment of the stream of extruded material, e.g. cooling with calibration or sizing, i.e. combined with fixing or setting of the final dimensions of the extruded article using wet calibration, i.e. in a quenching tank
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/88Thermal treatment of the stream of extruded material, e.g. cooling
    • B29C48/911Cooling
    • B29C48/9115Cooling of hollow articles
    • B29C48/912Cooling of hollow articles of tubular films
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/88Thermal treatment of the stream of extruded material, e.g. cooling
    • B29C48/919Thermal treatment of the stream of extruded material, e.g. cooling using a bath, e.g. extruding into an open bath to coagulate or cool the material

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Extrusion Moulding Of Plastics Or The Like (AREA)

Abstract

本实用新型公开了一种一出八塑料管材生产设备中的挤出模具,包括:模腔体和模头,所述的模腔体内设置有流道,流道上设置有流道进口和流道出口,所述的模头连接在流道出口处,所述的流道为三级分叉型流道,其结构为:主干流道的末端分叉出两个一级次流道,每个一级次流道的末端分叉出两个二级次流道,每个二级次流道的末端分叉出两个三级次流道,每个三级次流道的末端均设置有流道出口,每个流道出口处均连接有模头。本实用新型的优点是:结构简单,采用三级分叉型流道,使物料能均匀地分配到各级流道中,一个流道进口对应八个流道出口,这样大大提高了生产的效率,进而大大提高了产能。

Figure 201120314741

The utility model discloses an extrusion die in the production equipment of one out of eight plastic pipes, which comprises: a mold cavity and a die head, a flow channel is arranged in the cavity, and a flow channel inlet and a flow channel are arranged on the flow channel outlet, the die head is connected to the outlet of the flow channel, the flow channel is a three-stage bifurcated flow channel, and its structure is: the end of the main flow channel branches out into two primary secondary flow channels, each The end of the primary secondary flow channel is branched into two secondary secondary flow channels, the end of each secondary secondary flow channel is branched into two tertiary secondary flow channels, and the end of each tertiary secondary flow channel is provided with The outlet of the flow channel is connected with a die head at the outlet of each flow channel. The utility model has the advantages of simple structure, adopting three-level bifurcated flow channels, so that the materials can be evenly distributed to the flow channels at all levels, and one flow channel inlet corresponds to eight flow channel outlets, which greatly improves the production efficiency. This greatly increases productivity.

Figure 201120314741

Description

一出八塑料管材生产设备中的挤出模具Extrusion die in one out of eight plastic pipe production equipment

技术领域 technical field

本实用新型涉及塑料管材生产设备,具体涉及一出八塑料管材生产设备中的挤出模具。 The utility model relates to plastic pipe production equipment, in particular to an extrusion die in the one-out eight plastic pipe production equipment.

背景技术 Background technique

塑料管材生产设备主要包括锥形双螺杆挤出机、挤出模具、真空定型装置、冷却装置、牵引装置、切割装置等几个部分。原料混合后进入到锥形双螺杆挤出机中,锥形双螺杆挤出机将原料塑化后推进挤出模具,挤出模具是管材成型的关键部件,挤出模具的外部套有外置式铸铝加热器,初步成型的塑料管材从挤出模具中出来后进入真空定型装置,在冷水和真空的作用下定径,成型管材再进入冷却装置中进行冷却,然后由牵引装置牵引至切割装置上进行切割。目前塑料管材生产设备中的挤出模具的结构主要包括:模腔体和模头,模腔体外部设置有外置式铸铝加热器,所述的模腔体内设置有流道,加热后的物料从流道进口进入,从流道出口流出,流道出口处设置有模头,从模头出口出来的就是初步成型的塑料管材。在上述结构中,一种常用的流道结构形式是一个流道进口对应一个流道出口,这种结构形式的缺点是:生产效率很低;另一种常用的流道结构形式是一个流道进口直接分流成四个流道出口,这种结构形式的缺点是:已将一次分流而成的流道出口数量发挥到了极致,若再增加一次分流而成的流道出口数量,就难以保质保量地完成塑料管材的生产工作,因而生产效率也难以进一步提高。 Plastic pipe production equipment mainly includes conical twin-screw extruder, extrusion die, vacuum setting device, cooling device, traction device, cutting device and other parts. After the raw materials are mixed, they enter the conical twin-screw extruder. The conical twin-screw extruder plasticizes the raw materials and then pushes them into the extrusion die. The extrusion die is a key part of pipe forming. Cast aluminum heater, the preliminarily formed plastic pipe comes out of the extrusion mold and enters the vacuum setting device, sized under the action of cold water and vacuum, the formed pipe enters the cooling device for cooling, and then is pulled by the traction device to the cutting device Make a cut. At present, the structure of the extrusion die in the plastic pipe production equipment mainly includes: a cavity body and a die head, an external cast aluminum heater is arranged outside the cavity body, and a flow channel is arranged inside the cavity body, and the heated material It enters from the inlet of the runner and flows out from the outlet of the runner. A die is arranged at the outlet of the runner, and what comes out from the outlet of the die is the preliminarily formed plastic pipe. In the above structure, a commonly used flow channel structure form is that one flow channel inlet corresponds to one flow channel outlet. The disadvantage of this structure form is that the production efficiency is very low; another commonly used flow channel structure form is a flow channel The inlet is directly divided into four flow channel outlets. The disadvantage of this structure is that the number of flow channel outlets formed by one division has been maximized. If the number of flow channel outlets formed by one division is increased, it will be difficult to guarantee the quality. The production of plastic pipes can be completed in a large amount, so the production efficiency is difficult to further improve.

实用新型内容 Utility model content

本实用新型需要解决的问题的是提供一种能大大提高生产效率的一个流道进口对应八个流道出口的一出八塑料管材生产设备中的挤出模具。 The problem to be solved by the utility model is to provide an extrusion die in a plastic pipe production equipment with one flow channel inlet corresponding to eight flow channel outlets, which can greatly improve production efficiency.

为解决上述问题,本实用新型采用的技术方案是:一出八塑料管材生产设备中的挤出模具,包括:模腔体和模头,所述的模腔体内设置有流道,流道上设置有流道进口和流道出口,所述的模头连接在流道出口处,所述的流道为三级分叉型流道,其结构为:主干流道的末端分叉出两个一级次流道,每个一级次流道的末端分叉出两个二级次流道,每个二级次流道的末端分叉出两个三级次流道,每个三级次流道的末端均设置有流道出口,每个流道出口处均连接有模头。 In order to solve the above-mentioned problems, the technical solution adopted by the utility model is: the extrusion die in the production equipment of one out of eight plastic pipes includes: a cavity body and a die head, a flow channel is arranged in the cavity, and a flow channel is set on the flow channel There is a runner inlet and a runner outlet, the die head is connected to the outlet of the runner, the runner is a three-stage bifurcated runner, and its structure is: the end of the main runner is branched out into two Secondary flow channels, the end of each primary secondary flow channel branches out into two secondary secondary flow channels, and the end of each secondary secondary flow channel branches out into two tertiary secondary flow channels, each tertiary secondary flow channel The ends of the flow channels are all provided with flow channel outlets, and each flow channel outlet is connected with a die head.

进一步地,前述的一出八塑料管材生产设备中的挤出模具,其中,模腔体内流道的两侧横向均匀设置有加热棒。 Further, in the extrusion die in the aforementioned one-out-eight plastic pipe production equipment, heating rods are evenly arranged laterally on both sides of the flow channel in the mold cavity.

本实用新型的优点是:结构简单,采用三级分叉型流道,使物料能均匀地分配到各级流道中,一个流道进口对应八个流道出口,这样一次能成型八根塑料管材,大大提高了生产效率,进而大大提高了产能;在各级流道的两侧横向均匀设置了若干加热棒后,流道中的物料受热更加均匀,避免了模腔体外部受热方式中,因模腔体壁厚不均而导致流道内物料受热不均的情况。 The utility model has the advantages of simple structure, adopting three-level bifurcated flow channels, so that the materials can be evenly distributed to the flow channels at all levels, and one flow channel inlet corresponds to eight flow channel outlets, so that eight plastic pipes can be formed at one time , which greatly improves the production efficiency, thereby greatly improving the production capacity; after a number of heating rods are evenly arranged horizontally on both sides of the flow channels at all levels, the materials in the flow channels are heated more evenly, which avoids the external heating mode of the mold cavity. The uneven wall thickness of the cavity leads to uneven heating of the material in the flow channel.

附图说明 Description of drawings

图1是本实用新型所述的挤出模具的结构示意图。 Fig. 1 is a schematic structural view of an extrusion die described in the present invention.

图2是图1中A-A剖面示意图。 Fig. 2 is a schematic cross-sectional view of A-A in Fig. 1 .

具体实施方式 Detailed ways

下面结合附图和具体实施例对本实用新型作进一步的详细说明。 Below in conjunction with accompanying drawing and specific embodiment the utility model is described in further detail.

如图1、图2所示,一出八塑料管材生产设备中的挤出模具,包括:模腔体和模头5,所述的模腔体由主模腔体1和两个结构相同的次模腔体2组成,所述的主模腔体1和两个次模腔体2内设置有三级分叉型流道,物料从流道进口3进入,从流道出口4流出,其具体结构为:主模腔体1中主干流道6的末端分叉出两个一级次流道7,每个一级次流道7与一个次模腔体2相连接,每个一级次流道7的末端分叉出两个二级次流道8,每个二级次流道8的末端分叉出两个三级次流道9,每个三级次流道9的末端均设置有流道出口4,所述的每个流道出口4处均设置有一个模头5。主模腔体1及两个次级模腔体2内的各级流道的两侧横向设置有加热棒10,所述的加热棒10沿物料在各级流道中的流动方向均匀布置。 As shown in Fig. 1 and Fig. 2, the extrusion die in the production equipment of eight plastic pipes includes: a die cavity body and a die head 5, and the die cavity body is composed of a main die cavity body 1 and two structurally identical The secondary mold cavity 2 is composed of the main mold cavity 1 and the two secondary mold cavities 2. Three-stage bifurcated runners are arranged in the main mold cavity 1 and the two secondary mold cavities 2. The material enters from the runner inlet 3 and flows out from the runner outlet 4. The specific structure is: the end of the main flow channel 6 in the main mold cavity 1 branches out two primary secondary flow channels 7, each primary secondary flow channel 7 is connected with a secondary mold cavity 2, each primary The end of the secondary flow channel 7 branches out into two secondary secondary flow channels 8, and the end of each secondary secondary flow channel 8 branches out into two tertiary secondary flow channels 9, and the end of each tertiary secondary flow channel 9 They are all provided with runner outlets 4, and each runner outlet 4 is provided with a die head 5. Heating rods 10 are arranged laterally on both sides of the flow channels of each level in the main mold cavity 1 and the two secondary mold cavities 2, and the heating rods 10 are evenly arranged along the flow direction of materials in the flow channels of each level.

生产时,物料从流道进口3进入到主干流道6中,然后从主干流道6分流到两个一级次流道7中,再分别从两个一级次流道7中分流到四个二级次流道8中,再从四个二级次流道8中分流到八个三级次流道9中,然后再从八个三级次流道9末端的八个流道出口4分别进入到相对应的八个模头5中,从八个模头5出来的即为基本成型的八根管材,八根管材即可进入下道工序进行定型、冷却。由于在各级流道的两侧横向均匀设置了若干加热棒10,这样物料就能在各级流道中均匀受热,避免出现物料因冷却而流动不畅的现象。 During production, the material enters the main flow channel 6 from the flow channel inlet 3, then divides from the main flow channel 6 to two primary secondary flow channels 7, and then divides from the two primary secondary flow channels 7 to four In two secondary sub-runners 8, then from four secondary sub-runners 8, it is divided into eight three-level sub-runners 9, and then from eight flow channel outlets at the ends of eight three-level sub-runners 9. 4 into the corresponding eight die heads 5 respectively, and the eight pipes that come out from the eight die heads 5 are basically formed eight pipes, and the eight pipes can enter the next process for shaping and cooling. Since a number of heating rods 10 are evenly arranged horizontally on both sides of the flow channels at all levels, the materials can be evenly heated in the flow channels at all levels, so as to avoid the phenomenon that the flow of materials is not smooth due to cooling.

本实用新型的优点是:结构简单,采用三级分叉型流道,使物料能均匀地分配到各级流道中,一个流道进口对应八个流道出口,一个流道进口对应八个流道出口,这样大大提高了生产的效率,进而大大提高了产能。在各级流道的两侧横向均匀设置了若干加热棒后,各级流道中的物料受热更加均匀,避免了模腔体外部受热方式中,因模腔体壁厚不均而导致流道内物料受热不均的情况。 The utility model has the advantages of simple structure, adopting three-stage bifurcated flow channels, so that the materials can be evenly distributed to the flow channels at all levels, one flow channel inlet corresponds to eight flow channel outlets, and one flow channel inlet corresponds to eight flow channels Road export, which greatly improves the efficiency of production, thereby greatly increasing production capacity. After a number of heating rods are evenly arranged horizontally on both sides of the flow channels at all levels, the materials in the flow channels at all levels are heated more evenly, which avoids the material in the flow channels caused by the uneven wall thickness of the cavity body in the external heating mode of the cavity body. Uneven heating conditions.

Claims (2)

1.一出八塑料管材生产设备中的挤出模具,包括:模腔体和模头,所述的模腔体内设置有流道,流道上设置有流道进口和流道出口,所述的模头连接在流道出口处,其特征在于:所述的流道为三级分叉型流道,其结构为:主干流道的末端分叉出两个一级次流道,每个一级次流道的末端分叉出两个二级次流道,每个二级次流道的末端分叉出两个三级次流道,每个三级次流道的末端均设置有流道出口,每个流道出口处均连接有模头。 1. The extrusion die in the production equipment of one out of eight plastic pipes, including: a mold cavity body and a die head, a flow channel is arranged in the cavity body, and a flow channel inlet and a flow channel outlet are arranged on the flow channel. The die head is connected at the outlet of the flow channel, and it is characterized in that: the flow channel is a three-level bifurcated flow channel, and its structure is: the end of the main flow channel branches out into two primary flow channels, each with a The end of the secondary flow channel is branched into two secondary flow channels, the end of each secondary flow channel is branched into two tertiary flow channels, and the end of each tertiary flow channel is provided with a flow Channel outlet, each flow channel outlet is connected with a die. 2.根据权利要求1所述的一出八塑料管材生产设备中的挤出模具,其特征在于:模腔体内流道的两侧横向均匀设置有加热棒。 2. The extrusion die in the production equipment of one out of eight plastic pipes according to claim 1, characterized in that heating rods are evenly arranged in the transverse direction on both sides of the flow channel in the mold cavity.
CN2011203147419U 2011-08-26 2011-08-26 Extrusion die in one-to-eight plastic pipe production equipment Expired - Fee Related CN202283778U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2011203147419U CN202283778U (en) 2011-08-26 2011-08-26 Extrusion die in one-to-eight plastic pipe production equipment

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN2011203147419U CN202283778U (en) 2011-08-26 2011-08-26 Extrusion die in one-to-eight plastic pipe production equipment

Publications (1)

Publication Number Publication Date
CN202283778U true CN202283778U (en) 2012-06-27

Family

ID=46295312

Family Applications (1)

Application Number Title Priority Date Filing Date
CN2011203147419U Expired - Fee Related CN202283778U (en) 2011-08-26 2011-08-26 Extrusion die in one-to-eight plastic pipe production equipment

Country Status (1)

Country Link
CN (1) CN202283778U (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102310539A (en) * 2011-08-26 2012-01-11 张家港市杰达机械制造有限公司 Extrusion die of plastic pipe production equipment with one runner inlet and eight runner outlets
CN104972636A (en) * 2015-05-28 2015-10-14 保定东禾塑业有限公司 Profile flow divider

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102310539A (en) * 2011-08-26 2012-01-11 张家港市杰达机械制造有限公司 Extrusion die of plastic pipe production equipment with one runner inlet and eight runner outlets
CN104972636A (en) * 2015-05-28 2015-10-14 保定东禾塑业有限公司 Profile flow divider
CN104972636B (en) * 2015-05-28 2017-09-12 蒙城县欣瑞特建材有限公司 A kind of section bar current divider

Similar Documents

Publication Publication Date Title
CN102310539A (en) Extrusion die of plastic pipe production equipment with one runner inlet and eight runner outlets
CN202283778U (en) Extrusion die in one-to-eight plastic pipe production equipment
CN204640750U (en) A kind of flat cable extrusion die
CN203936150U (en) The oval tube extrusion die of a kind of diplopore
CN202805614U (en) Plastic pipe and sectional material molding water cooling device
CN201712082U (en) Plastic mold with rapid cooling system
CN202336972U (en) Plastic cement mold of fuel tank refueling opening
CN204914448U (en) Sub - injection mold's of silicon rubber insulation sizing material pouring device
CN202053468U (en) Cold-runner rubber injection mould structure
CN104690895A (en) Hot runner mold for plastic pipe or container bottom labeling
CN204585719U (en) A cold runner nozzle mold for molding silicone products
CN211165192U (en) Cooling water channel mechanism of injection mold
CN203125857U (en) Pipe injection molding die
CN203543012U (en) Multi-sheet molding injection molding machine
CN202388772U (en) Die core structure applied to heat-insulation strip extruding die
CN102173036A (en) Cold-runner rubber injection molding mold structure
CN101905518B (en) Material distributing device of extruder
CN202271493U (en) Improved mould structure
CN206335791U (en) Mould
CN222519943U (en) Solar frame extrusion die with one die and four outlets
CN105538631A (en) Shoe sole mold with conformal cooling duct and manufacturing method thereof
CN203665680U (en) Novel die for extrusion ceramic plates
CN203919646U (en) A kind of heat insulation strip extrusion die
CN203622916U (en) Cooling and setting system of extruder
CN215151578U (en) High-efficient refrigerated injection mold

Legal Events

Date Code Title Description
C14 Grant of patent or utility model
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20120627

Termination date: 20140826

EXPY Termination of patent right or utility model