CN202283778U - Extrusion die in one-to-eight plastic pipe production equipment - Google Patents
Extrusion die in one-to-eight plastic pipe production equipment Download PDFInfo
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- CN202283778U CN202283778U CN2011203147419U CN201120314741U CN202283778U CN 202283778 U CN202283778 U CN 202283778U CN 2011203147419 U CN2011203147419 U CN 2011203147419U CN 201120314741 U CN201120314741 U CN 201120314741U CN 202283778 U CN202283778 U CN 202283778U
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 22
- 238000001125 extrusion Methods 0.000 title claims abstract description 15
- 238000010438 heat treatment Methods 0.000 claims description 11
- 239000000463 material Substances 0.000 abstract description 13
- 238000001816 cooling Methods 0.000 description 5
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 238000007493 shaping process Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/03—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the shape of the extruded material at extrusion
- B29C48/09—Articles with cross-sections having partially or fully enclosed cavities, e.g. pipes or channels
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/88—Thermal treatment of the stream of extruded material, e.g. cooling
- B29C48/885—External treatment, e.g. by using air rings for cooling tubular films
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/88—Thermal treatment of the stream of extruded material, e.g. cooling
- B29C48/90—Thermal treatment of the stream of extruded material, e.g. cooling with calibration or sizing, i.e. combined with fixing or setting of the final dimensions of the extruded article
- B29C48/905—Thermal treatment of the stream of extruded material, e.g. cooling with calibration or sizing, i.e. combined with fixing or setting of the final dimensions of the extruded article using wet calibration, i.e. in a quenching tank
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/88—Thermal treatment of the stream of extruded material, e.g. cooling
- B29C48/911—Cooling
- B29C48/9115—Cooling of hollow articles
- B29C48/912—Cooling of hollow articles of tubular films
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/88—Thermal treatment of the stream of extruded material, e.g. cooling
- B29C48/919—Thermal treatment of the stream of extruded material, e.g. cooling using a bath, e.g. extruding into an open bath to coagulate or cool the material
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Extrusion Moulding Of Plastics Or The Like (AREA)
Abstract
本实用新型公开了一种一出八塑料管材生产设备中的挤出模具,包括:模腔体和模头,所述的模腔体内设置有流道,流道上设置有流道进口和流道出口,所述的模头连接在流道出口处,所述的流道为三级分叉型流道,其结构为:主干流道的末端分叉出两个一级次流道,每个一级次流道的末端分叉出两个二级次流道,每个二级次流道的末端分叉出两个三级次流道,每个三级次流道的末端均设置有流道出口,每个流道出口处均连接有模头。本实用新型的优点是:结构简单,采用三级分叉型流道,使物料能均匀地分配到各级流道中,一个流道进口对应八个流道出口,这样大大提高了生产的效率,进而大大提高了产能。
The utility model discloses an extrusion die in the production equipment of one out of eight plastic pipes, which comprises: a mold cavity and a die head, a flow channel is arranged in the cavity, and a flow channel inlet and a flow channel are arranged on the flow channel outlet, the die head is connected to the outlet of the flow channel, the flow channel is a three-stage bifurcated flow channel, and its structure is: the end of the main flow channel branches out into two primary secondary flow channels, each The end of the primary secondary flow channel is branched into two secondary secondary flow channels, the end of each secondary secondary flow channel is branched into two tertiary secondary flow channels, and the end of each tertiary secondary flow channel is provided with The outlet of the flow channel is connected with a die head at the outlet of each flow channel. The utility model has the advantages of simple structure, adopting three-level bifurcated flow channels, so that the materials can be evenly distributed to the flow channels at all levels, and one flow channel inlet corresponds to eight flow channel outlets, which greatly improves the production efficiency. This greatly increases productivity.
Description
技术领域 technical field
本实用新型涉及塑料管材生产设备,具体涉及一出八塑料管材生产设备中的挤出模具。 The utility model relates to plastic pipe production equipment, in particular to an extrusion die in the one-out eight plastic pipe production equipment.
背景技术 Background technique
塑料管材生产设备主要包括锥形双螺杆挤出机、挤出模具、真空定型装置、冷却装置、牵引装置、切割装置等几个部分。原料混合后进入到锥形双螺杆挤出机中,锥形双螺杆挤出机将原料塑化后推进挤出模具,挤出模具是管材成型的关键部件,挤出模具的外部套有外置式铸铝加热器,初步成型的塑料管材从挤出模具中出来后进入真空定型装置,在冷水和真空的作用下定径,成型管材再进入冷却装置中进行冷却,然后由牵引装置牵引至切割装置上进行切割。目前塑料管材生产设备中的挤出模具的结构主要包括:模腔体和模头,模腔体外部设置有外置式铸铝加热器,所述的模腔体内设置有流道,加热后的物料从流道进口进入,从流道出口流出,流道出口处设置有模头,从模头出口出来的就是初步成型的塑料管材。在上述结构中,一种常用的流道结构形式是一个流道进口对应一个流道出口,这种结构形式的缺点是:生产效率很低;另一种常用的流道结构形式是一个流道进口直接分流成四个流道出口,这种结构形式的缺点是:已将一次分流而成的流道出口数量发挥到了极致,若再增加一次分流而成的流道出口数量,就难以保质保量地完成塑料管材的生产工作,因而生产效率也难以进一步提高。 Plastic pipe production equipment mainly includes conical twin-screw extruder, extrusion die, vacuum setting device, cooling device, traction device, cutting device and other parts. After the raw materials are mixed, they enter the conical twin-screw extruder. The conical twin-screw extruder plasticizes the raw materials and then pushes them into the extrusion die. The extrusion die is a key part of pipe forming. Cast aluminum heater, the preliminarily formed plastic pipe comes out of the extrusion mold and enters the vacuum setting device, sized under the action of cold water and vacuum, the formed pipe enters the cooling device for cooling, and then is pulled by the traction device to the cutting device Make a cut. At present, the structure of the extrusion die in the plastic pipe production equipment mainly includes: a cavity body and a die head, an external cast aluminum heater is arranged outside the cavity body, and a flow channel is arranged inside the cavity body, and the heated material It enters from the inlet of the runner and flows out from the outlet of the runner. A die is arranged at the outlet of the runner, and what comes out from the outlet of the die is the preliminarily formed plastic pipe. In the above structure, a commonly used flow channel structure form is that one flow channel inlet corresponds to one flow channel outlet. The disadvantage of this structure form is that the production efficiency is very low; another commonly used flow channel structure form is a flow channel The inlet is directly divided into four flow channel outlets. The disadvantage of this structure is that the number of flow channel outlets formed by one division has been maximized. If the number of flow channel outlets formed by one division is increased, it will be difficult to guarantee the quality. The production of plastic pipes can be completed in a large amount, so the production efficiency is difficult to further improve.
实用新型内容 Utility model content
本实用新型需要解决的问题的是提供一种能大大提高生产效率的一个流道进口对应八个流道出口的一出八塑料管材生产设备中的挤出模具。 The problem to be solved by the utility model is to provide an extrusion die in a plastic pipe production equipment with one flow channel inlet corresponding to eight flow channel outlets, which can greatly improve production efficiency.
为解决上述问题,本实用新型采用的技术方案是:一出八塑料管材生产设备中的挤出模具,包括:模腔体和模头,所述的模腔体内设置有流道,流道上设置有流道进口和流道出口,所述的模头连接在流道出口处,所述的流道为三级分叉型流道,其结构为:主干流道的末端分叉出两个一级次流道,每个一级次流道的末端分叉出两个二级次流道,每个二级次流道的末端分叉出两个三级次流道,每个三级次流道的末端均设置有流道出口,每个流道出口处均连接有模头。 In order to solve the above-mentioned problems, the technical solution adopted by the utility model is: the extrusion die in the production equipment of one out of eight plastic pipes includes: a cavity body and a die head, a flow channel is arranged in the cavity, and a flow channel is set on the flow channel There is a runner inlet and a runner outlet, the die head is connected to the outlet of the runner, the runner is a three-stage bifurcated runner, and its structure is: the end of the main runner is branched out into two Secondary flow channels, the end of each primary secondary flow channel branches out into two secondary secondary flow channels, and the end of each secondary secondary flow channel branches out into two tertiary secondary flow channels, each tertiary secondary flow channel The ends of the flow channels are all provided with flow channel outlets, and each flow channel outlet is connected with a die head.
进一步地,前述的一出八塑料管材生产设备中的挤出模具,其中,模腔体内流道的两侧横向均匀设置有加热棒。 Further, in the extrusion die in the aforementioned one-out-eight plastic pipe production equipment, heating rods are evenly arranged laterally on both sides of the flow channel in the mold cavity.
本实用新型的优点是:结构简单,采用三级分叉型流道,使物料能均匀地分配到各级流道中,一个流道进口对应八个流道出口,这样一次能成型八根塑料管材,大大提高了生产效率,进而大大提高了产能;在各级流道的两侧横向均匀设置了若干加热棒后,流道中的物料受热更加均匀,避免了模腔体外部受热方式中,因模腔体壁厚不均而导致流道内物料受热不均的情况。 The utility model has the advantages of simple structure, adopting three-level bifurcated flow channels, so that the materials can be evenly distributed to the flow channels at all levels, and one flow channel inlet corresponds to eight flow channel outlets, so that eight plastic pipes can be formed at one time , which greatly improves the production efficiency, thereby greatly improving the production capacity; after a number of heating rods are evenly arranged horizontally on both sides of the flow channels at all levels, the materials in the flow channels are heated more evenly, which avoids the external heating mode of the mold cavity. The uneven wall thickness of the cavity leads to uneven heating of the material in the flow channel.
附图说明 Description of drawings
图1是本实用新型所述的挤出模具的结构示意图。 Fig. 1 is a schematic structural view of an extrusion die described in the present invention.
图2是图1中A-A剖面示意图。 Fig. 2 is a schematic cross-sectional view of A-A in Fig. 1 .
具体实施方式 Detailed ways
下面结合附图和具体实施例对本实用新型作进一步的详细说明。 Below in conjunction with accompanying drawing and specific embodiment the utility model is described in further detail.
如图1、图2所示,一出八塑料管材生产设备中的挤出模具,包括:模腔体和模头5,所述的模腔体由主模腔体1和两个结构相同的次模腔体2组成,所述的主模腔体1和两个次模腔体2内设置有三级分叉型流道,物料从流道进口3进入,从流道出口4流出,其具体结构为:主模腔体1中主干流道6的末端分叉出两个一级次流道7,每个一级次流道7与一个次模腔体2相连接,每个一级次流道7的末端分叉出两个二级次流道8,每个二级次流道8的末端分叉出两个三级次流道9,每个三级次流道9的末端均设置有流道出口4,所述的每个流道出口4处均设置有一个模头5。主模腔体1及两个次级模腔体2内的各级流道的两侧横向设置有加热棒10,所述的加热棒10沿物料在各级流道中的流动方向均匀布置。
As shown in Fig. 1 and Fig. 2, the extrusion die in the production equipment of eight plastic pipes includes: a die cavity body and a
生产时,物料从流道进口3进入到主干流道6中,然后从主干流道6分流到两个一级次流道7中,再分别从两个一级次流道7中分流到四个二级次流道8中,再从四个二级次流道8中分流到八个三级次流道9中,然后再从八个三级次流道9末端的八个流道出口4分别进入到相对应的八个模头5中,从八个模头5出来的即为基本成型的八根管材,八根管材即可进入下道工序进行定型、冷却。由于在各级流道的两侧横向均匀设置了若干加热棒10,这样物料就能在各级流道中均匀受热,避免出现物料因冷却而流动不畅的现象。
During production, the material enters the
本实用新型的优点是:结构简单,采用三级分叉型流道,使物料能均匀地分配到各级流道中,一个流道进口对应八个流道出口,一个流道进口对应八个流道出口,这样大大提高了生产的效率,进而大大提高了产能。在各级流道的两侧横向均匀设置了若干加热棒后,各级流道中的物料受热更加均匀,避免了模腔体外部受热方式中,因模腔体壁厚不均而导致流道内物料受热不均的情况。 The utility model has the advantages of simple structure, adopting three-stage bifurcated flow channels, so that the materials can be evenly distributed to the flow channels at all levels, one flow channel inlet corresponds to eight flow channel outlets, and one flow channel inlet corresponds to eight flow channels Road export, which greatly improves the efficiency of production, thereby greatly increasing production capacity. After a number of heating rods are evenly arranged horizontally on both sides of the flow channels at all levels, the materials in the flow channels at all levels are heated more evenly, which avoids the material in the flow channels caused by the uneven wall thickness of the cavity body in the external heating mode of the cavity body. Uneven heating conditions.
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CN2011203147419U CN202283778U (en) | 2011-08-26 | 2011-08-26 | Extrusion die in one-to-eight plastic pipe production equipment |
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CN2011203147419U CN202283778U (en) | 2011-08-26 | 2011-08-26 | Extrusion die in one-to-eight plastic pipe production equipment |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102310539A (en) * | 2011-08-26 | 2012-01-11 | 张家港市杰达机械制造有限公司 | Extrusion die of plastic pipe production equipment with one runner inlet and eight runner outlets |
CN104972636A (en) * | 2015-05-28 | 2015-10-14 | 保定东禾塑业有限公司 | Profile flow divider |
-
2011
- 2011-08-26 CN CN2011203147419U patent/CN202283778U/en not_active Expired - Fee Related
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102310539A (en) * | 2011-08-26 | 2012-01-11 | 张家港市杰达机械制造有限公司 | Extrusion die of plastic pipe production equipment with one runner inlet and eight runner outlets |
CN104972636A (en) * | 2015-05-28 | 2015-10-14 | 保定东禾塑业有限公司 | Profile flow divider |
CN104972636B (en) * | 2015-05-28 | 2017-09-12 | 蒙城县欣瑞特建材有限公司 | A kind of section bar current divider |
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