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CN202279843U - Synchronous device for induction annealing of multiple linear pipes - Google Patents

Synchronous device for induction annealing of multiple linear pipes Download PDF

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Publication number
CN202279843U
CN202279843U CN201120391877XU CN201120391877U CN202279843U CN 202279843 U CN202279843 U CN 202279843U CN 201120391877X U CN201120391877X U CN 201120391877XU CN 201120391877 U CN201120391877 U CN 201120391877U CN 202279843 U CN202279843 U CN 202279843U
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synchronizer
synchronous device
synchronous
line style
annealings
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韩建文
徐军
王胜详
任方明
郑建龙
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ZHEJIANG KANGSHENG CO Ltd
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Abstract

本实用新型涉及热处理装备技术领域,尤其是一种多条线型管感应退火的同步装置,为解决多条线型管同时感应退火,由于前后输送机和牵引机共同作用而造成管材不同步的问题,包括立式支架,其特征是所述的立式支架的顶部设有横置式悬臂,悬臂下方通过摇臂连接同步器,同步器的一端通过芯轴连接同步轮,同步器上设有断管信号连接点,支架底座下面设有绝缘垫,支架底座上的连接孔部位设有绝缘衬套。灵敏度高,不同步、断管信息反馈及时,自动调节达到线型管运行线速一致。

Figure 201120391877

The utility model relates to the technical field of heat treatment equipment, in particular to a synchronous device for induction annealing of multiple linear tubes. In order to solve the problem of simultaneous induction annealing of multiple linear tubes, the pipes are not synchronized due to the joint action of front and rear conveyors and tractors. The problem includes the vertical support, which is characterized in that the top of the vertical support is provided with a horizontal cantilever, the bottom of the cantilever is connected to the synchronizer through the rocker arm, one end of the synchronizer is connected to the synchronous wheel through the mandrel, and the synchronizer is provided with a break Tube signal connection point, an insulating pad is provided under the support base, and an insulating bushing is provided at the connection hole on the support base. High sensitivity, timely feedback of asynchronous and broken tube information, automatic adjustment to achieve consistent linear tube speed.

Figure 201120391877

Description

多条线型管感应退火的同步装置Synchronous device for induction annealing of multiple linear tubes

技术领域 technical field

本实用新型涉及热处理装备技术领域,尤其是一种多条线型管感应退火的同步装置。 The utility model relates to the technical field of heat treatment equipment, in particular to a synchronization device for induction annealing of multiple linear tubes.

背景技术 Background technique

感应退火线的线型管运动是由前后输送机和牵引机共同完成的,它们之间的速度必须同步,否则就无法进行生产,但由于是不同的设备,在长时间运行过程中达到完全同步是很困难的,而且线型管一般都是卷管形式,每卷管的长度不可能完全相等,这样就会造成断管现象。同步器在机械设备中应用很广,但由于不同的技术要求或产品结构要求所设计的同步器配置结构也不同。如专利公开号为CN101688567A的一种机动车变速器的同步装置,具有至少一个同步环和配对锥体,同步环和配对锥体在连接的状态下以相同的速度旋转,其中在同步环和配对锥体之间设置有摩擦环,该摩擦环在没有连接的状态下可以在同步环和配对锥体之间自由地运动并且松动地设置在同步环和配对锥体之间。又如专利公开号为CN101718285A的一种三主轴同步装置,特征是在前端盖、后端盖的相应位置均设置滑动轴承,平行设置的主动轴和从动轴其两端设置在滑动轴承内孔中,在前端盖和后端盖之间固定设置三个油腔体和两个隔板,隔板设置在两个油腔体之间,在中间的油腔体上置有进油口,每个油腔体的另一端均设置出油口,油腔贯通所有油腔体和隔板并与进油口连通,主动轴上设置有三个主动轮,在从动轴的相应位置设置三个与对应的主动轮啮合的从动轮,一对啮合齿轮设置在一个油腔体中,在每一个油腔体内均设有一个高压腔、一个低压腔。这些现有技术都是具体的同步器结构,不能完成本发明所需的多条线型管同步要求。 The linear tube movement of the induction annealing line is jointly completed by the front and rear conveyors and tractors. The speeds between them must be synchronized, otherwise the production cannot be carried out, but because they are different equipment, they can be completely synchronized during long-term operation. It is very difficult, and the linear tubes are generally in the form of coiled tubes, and the length of each coiled tube cannot be completely equal, which will cause broken tubes. Synchronizers are widely used in mechanical equipment, but due to different technical requirements or product structure requirements, the designed configuration structures of synchronizers are also different. For example, the patent publication number is CN101688567A, a synchronous device for a motor vehicle transmission, which has at least one synchronous ring and a paired cone, and the synchronous ring and the paired cone rotate at the same speed in the connected state, wherein A friction ring is arranged between the bodies, and the friction ring can move freely between the synchronous ring and the mating cone in an unconnected state and is loosely arranged between the synchronizing ring and the mating cone. Another example is a three-spindle synchronization device with the patent publication number CN101718285A, which is characterized in that sliding bearings are arranged at the corresponding positions of the front end cover and the rear end cover, and the two ends of the driving shaft and the driven shaft arranged in parallel are arranged in the inner hole of the sliding bearing Among them, three oil cavities and two partitions are fixed between the front end cover and the rear end cover. The partition is arranged between the two oil cavities, and an oil inlet is placed on the middle oil cavity. The other ends of each oil chamber are provided with oil outlets, the oil chambers pass through all oil chambers and baffles and communicate with the oil inlets, three driving wheels are arranged on the driving shaft, and three and Corresponding to the driven wheel meshed with the driving wheel, a pair of meshing gears are arranged in an oil chamber, and each oil chamber is provided with a high-pressure chamber and a low-pressure chamber. These existing technologies are all specific synchronizer structures, which cannot fulfill the synchronous requirements of multiple linear tubes required by the present invention.

发明内容 Contents of the invention

本实用新型的目的是为了解决多条线型管同时感应退火,由于前后输送机和牵引机共同作用而造成管材不同步的问题,提供一种结构设计合理的多条线型管感应退火的同步装置,设计时,以牵引设备为主动力,输送设备为辅动力,通过同步器收集主动力的线速和从动力的线速,并由PLC电力网络路由器进行比对,控制从动力变频器的输出频率,以控制从动力的线速,从而达到线速一致的目的。 The purpose of this utility model is to solve the problem of simultaneous induction annealing of a plurality of linear tubes, and to provide a synchronization of induction annealing of multiple linear tubes with a reasonable structure design. When designing the device, the traction equipment is used as the main power, and the conveying equipment is used as the auxiliary power. The linear speed of the main power and the slave power are collected through the synchronizer, and compared by the PLC power network router to control the frequency converter of the slave power. The output frequency is used to control the line speed of the slave power, so as to achieve the purpose of consistent line speed.

本实用新型的上述技术问题主要是通过下述技术方案得以解决的:一种多条线型管感应退火的同步装置,包括立式支架,其特征是所述的立式支架的顶部设有横置式悬臂,悬臂下方通过摇臂连接同步器,同步器的一端通过芯轴连接同步轮,同步器上设有断管信号连接点,支架底座下面设有绝缘垫,支架底座上的连接孔部位设有绝缘衬套。立式支架与多条线型管感应退火的生产线中的感应炉配合,保证从感应炉输出的管材能基本保持平行高度通过同步装置,本发明采用的是惯性同步器,由接合套、同步锁环等组成,特点是依靠摩擦作用实现同步,接合套、同步锁环和待接合齿轮的齿圈上均有锁止角,同步锁环的内锥面与待接合齿轮齿圈外锥面接触产生摩擦,锁止角与锥面在设计时已作了适当选择,锥面摩擦使得待啮合的齿套与齿圈迅速同步,同时又会产生一种锁止作用,防止齿轮在同步前进行啮合。在同步器上安装断管停机信号收集点,信号线一端连接接在同步器上,另一端接在PLC电力猫,通过同步器与钢管相连接形成一个电路回路,在正常情况下它的电路是通路,当钢管断管时,相当于电器开路,PLC电力猫发出指令停机。 The above-mentioned technical problems of the utility model are mainly solved by the following technical solutions: a synchronous device for induction annealing of multiple linear tubes, including a vertical support, which is characterized in that the top of the vertical support is provided with a horizontal The bottom of the cantilever is connected to the synchronizer through the rocker arm, and one end of the synchronizer is connected to the synchronizing wheel through the mandrel. With insulating bushing. The vertical support cooperates with the induction furnace in the production line for induction annealing of multiple linear tubes to ensure that the pipes output from the induction furnace can basically maintain a parallel height and pass through the synchronization device. Composed of rings, etc., the feature is that it relies on friction to achieve synchronization. There are locking angles on the adapter sleeve, synchronization lock ring and the ring gear of the gear to be engaged. The inner cone surface of the synchronization lock ring contacts the outer cone surface of the gear ring to be engaged. The friction, locking angle and cone surface have been properly selected in the design. The friction of the cone surface makes the tooth sleeve and the ring gear to be meshed quickly synchronized, and at the same time produces a locking effect to prevent the gears from meshing before synchronization. Install a broken pipe stop signal collection point on the synchronizer. One end of the signal line is connected to the synchronizer, and the other end is connected to the PLC power cat. The synchronizer is connected to the steel pipe to form a circuit loop. Under normal circumstances, its circuit is Access, when the steel pipe breaks, it is equivalent to an open circuit of the electrical appliance, and the PLC power cat sends an instruction to stop.

作为优选,所述的同步轮的外径上设有走管槽,走管槽与线型管走向一致。多条线型管配置多个走管槽,每一条线型管都能被同步器随时检测。 As a preference, the outer diameter of the synchronous wheel is provided with a pipe running groove, and the pipe running groove is consistent with the direction of the linear pipe. Multiple linear tubes are equipped with multiple tube slots, and each linear tube can be detected by the synchronizer at any time.

作为优选,所述的横置式悬臂下方设有摇臂座,摇臂的上端通过轴销定位在摇臂座内,轴销的外径与摇臂上端的销孔间隙配合。摇臂连接同步器以轴销为支点沿管材运行方向作微量摇摆以随时获得管材运行信息。 As a preference, a rocker seat is provided below the horizontal cantilever, and the upper end of the rocker arm is positioned in the rocker seat through a pivot pin, and the outer diameter of the pivot pin is in clearance fit with the pin hole at the upper end of the rocker arm. The rocker arm is connected to the synchronizer, and the shaft pin is used as the fulcrum to make a slight swing along the pipe running direction to obtain the pipe running information at any time.

作为优选,所述的摇臂的下端设有接合套,接合套与设置在同步器外径上的同步锁环配合。接合套、同步锁环是同步器的主要组成部分,接合套使管材运行迅速达到同步,同时又由同步锁环进行锁止。 Preferably, the lower end of the rocker arm is provided with an engaging sleeve, and the engaging sleeve cooperates with a synchronizing lock ring provided on the outer diameter of the synchronizer. The joint sleeve and the synchronous lock ring are the main components of the synchronizer. The joint sleeve makes the pipe running quickly reach synchronization, and at the same time is locked by the synchronous lock ring.

本实用新型的有效效果是:灵敏度高,不同步、断管信息反馈及时,自动调节达到线型管运行线速一致。 The effective effect of the utility model is: high sensitivity, asynchronous, timely feedback of broken tube information, automatic adjustment to achieve consistent running line speed of linear tubes.

附图说明 Description of drawings

图1是本实用新型的一种结构示意图。 Fig. 1 is a kind of structural representation of the utility model.

图中:1. 支架,2. 断管信号连接点,3. 摇臂,4. 同步轮,5. 同步器,6. 绝缘衬套,7. 绝缘垫。 In the figure: 1. Bracket, 2. Broken pipe signal connection point, 3. Rocker arm, 4. Synchronization wheel, 5. Synchronizer, 6. Insulation bushing, 7. Insulation pad.

具体实施方式 Detailed ways

下面通过实施例,并结合附图,对本实用新型的技术方案作进一步具体的说明。 The technical solutions of the present utility model will be further specifically described below through the embodiments and in conjunction with the accompanying drawings.

参见图1,本实施例一种多条线型管感应退火的同步装置,设一立式支架1,立式支架1的顶部设有水平横置式悬臂,悬臂下方设有摇臂座,摇臂3的上端设有销孔,一轴销穿过销孔和摇臂座孔固定摇臂3,轴销的外径与摇臂3上端的销孔间隙配合。摇臂3的下端装一接合套,接合套与设置在同步器5外径上的的同步锁环配合。同步器5的一端沿水平方向通过芯轴连接同步轮4,同步器5上设有断管信号连接点2。支架1为钢性结构,支架1底座下面即与安装地面接触部位设有绝缘垫7,底座与地脚安装的连接孔部位装的绝缘衬套6。 Referring to Fig. 1, a synchronous device for induction annealing of a plurality of linear tubes in this embodiment includes a vertical support 1, the top of the vertical support 1 is provided with a horizontal horizontal cantilever, the bottom of the cantilever is provided with a rocker seat, and the rocker arm The upper end of 3 is provided with pin hole, and a pivot pin passes pin hole and rocking arm seat hole and fixes rocking arm 3, and the outer diameter of pivot pin and the pin hole clearance fit of rocking arm 3 upper ends. The lower end of rocking arm 3 is adorned with an adapter sleeve, and the adapter sleeve cooperates with the synchronous lock ring that is arranged on the synchronizer 5 outer diameters. One end of the synchronizer 5 is connected to the synchronizing wheel 4 through the mandrel along the horizontal direction, and the disconnected pipe signal connection point 2 is arranged on the synchronizer 5 . Support 1 is a steel structure, and the bottom of the support 1 base is provided with an insulating pad 7 at the contact position with the installation ground, and an insulating bushing 6 is installed at the connecting hole position where the base and the feet are installed.

工作设计以牵引设备为主动力,输送设备为辅动力,通过同步器5收集主动力的线速和从动力的线速,同步轮4通过自身重力压在运行的管材上,同步器5是悬挂在摆壁上,可以随管材的上下波动而紧贴钢管,同步轮4带动同步器5,由同步器5发出脉冲信号发送给PLC电力猫并进行比对,控制从动力变频器的输出频率,以控制从动力的线速,而达到多条管材线速一致的目的。 The working design takes the traction equipment as the main power, and the conveying equipment as the auxiliary power. The linear speed of the main power and the driven power are collected through the synchronizer 5. The synchronous wheel 4 is pressed on the running pipe by its own gravity. The synchronizer 5 is the suspension On the swing wall, it can stick to the steel pipe with the up and down fluctuation of the pipe material. The synchronous wheel 4 drives the synchronizer 5, and the synchronizer 5 sends a pulse signal to the PLC power cat for comparison to control the output frequency of the slave power converter. To control the line speed of the slave power, and achieve the same line speed of multiple pipes.

上述实施例是对本实用新型的说明,不是对本实用新型的限定,任何对本实用新型的简单变换后的结构均属于本实用新型的保护范围。 The above-mentioned embodiment is an illustration of the utility model, not a limitation of the utility model, and any structure after simple transformation of the utility model belongs to the protection scope of the utility model.

Claims (4)

1. the synchronous device of one kind many line style pipe induction annealings; Comprise stand type support (1), it is characterized in that the top of described stand type support (1) is provided with the pressure-bearing type cantilever, the cantilever below connects synchronizer (5) through rocking arm (3); One end of synchronizer (5) connects synchronizing wheel (4) through mandrel; Synchronizer (5) is provided with disconnected pipe signal tie point (2), is provided with insulating mat (7) below support (1) base, and the connecting hole position on support (1) base is provided with insulating bushing (6).
2. the synchronous device of many line style pipe induction annealings according to claim 1 is characterized in that the external diameter of described synchronizing wheel (4) is provided with away tube seat, and it is consistent with line style pipe trend to walk tube seat.
3. the synchronous device of many line style pipe induction annealings according to claim 1 and 2; It is characterized in that described pressure-bearing type cantilever below is provided with rocker arm bracket; the upper end of rocking arm (3) is positioned in the rocker arm bracket through pivot pin, the pin-and-hole running fit of the external diameter of pivot pin and rocking arm (3) upper end.
4. the synchronous device of many line style pipe induction annealings according to claim 1 and 2 is characterized in that the lower end of described rocking arm (3) is provided with clutch collar, clutch collar be arranged on synchronizer (5) external diameter on synchronous lock ring cooperate.
?
CN201120391877XU 2011-10-16 2011-10-16 Synchronous device for induction annealing of multiple linear pipes Expired - Fee Related CN202279843U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112899462A (en) * 2021-01-20 2021-06-04 常州朱美拉模具技术有限公司 Ring die heat treatment process and processing equipment thereof

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112899462A (en) * 2021-01-20 2021-06-04 常州朱美拉模具技术有限公司 Ring die heat treatment process and processing equipment thereof
CN112899462B (en) * 2021-01-20 2022-08-23 常州朱美拉模具技术有限公司 Ring die heat treatment process and processing equipment thereof

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