CN202272410U - Automatic symmetrical double-box type medicine-feeding mechanical device - Google Patents
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Abstract
本实用新型针对储药槽式自动化药房(快速发药机),提出了一种对称双箱式上药机械装置及其控制方法。为了实现上述目的,本实用新型采取了如下技术方案:一种全自动对称双箱式上药机械装置,上药机械装置放置在储药槽式发放柜后端,装置包括有机架、水平X向运动系统、竖直Y向运动系统、沿抽送箱斜面的Z向运动系统和基于定位孔带的机械定位系统五部分:该上药机械采用了整箱式上药换药,大大提高了上药速度,提高了工作效率,降低了工作人员的劳动强度,同时便于药房药品的库存管理;具有快速、准确、定位精度高的优点;与国外同类产品相比,该上药机械采用对称双箱加药方式,处理药量大,更适合中国人流量大的使用特点,且结构复杂程度及成本并不提高。
The utility model proposes a symmetrical double-box medicine-feeding mechanical device and a control method thereof aiming at the medicine storage tank type automatic pharmacy (rapid medicine dispensing machine). In order to achieve the above purpose, the utility model adopts the following technical scheme: a fully automatic symmetrical double-box medicine feeding mechanism, the medicine feeding mechanism is placed at the back end of the medicine storage tank type dispensing cabinet, the device includes a frame, a horizontal X There are five parts: the motion system in the vertical Y direction, the motion system in the Z direction along the slope of the pumping box, and the mechanical positioning system based on the positioning hole belt: the medicine feeding machine adopts the whole box type drug feeding and changing, which greatly improves the loading and unloading time. The drug speed improves the work efficiency, reduces the labor intensity of the staff, and at the same time facilitates the inventory management of pharmacy drugs; it has the advantages of fast, accurate, and high positioning accuracy; compared with similar foreign products, the drug feeding machine adopts symmetrical double boxes The way of dosing, with a large amount of treatment, is more suitable for the use characteristics of the large flow of Chinese people, and the complexity of the structure and the cost do not increase.
Description
技术领域 technical field
本实用新型涉及一种全自动对称双箱式上药机械装置及其控制方法,属于机械设计及其自动化领域。 The utility model relates to a fully automatic symmetrical double-box medicine feeding mechanical device and a control method thereof, belonging to the field of mechanical design and automation. the
背景技术 Background technique
药房自动化是现代大中型医院药房构建的发展方向,目前国内医院药房的药品存储方式主要为固定式货架,药品存储分散,空间利用率低,药品的发送基本上由医务人员人工配药和发送,工作量大而繁琐,病人经常需要排队买药。而且,每年人工发错药的事故也屡见不鲜。医院药房自动化是药房发展的新趋势。 Pharmacy automation is the development direction of the pharmacy construction of modern large and medium-sized hospitals. At present, the drug storage methods of domestic hospital pharmacies are mainly fixed shelves, the drug storage is scattered, and the space utilization rate is low. The delivery of drugs is basically manually dispensed and sent by medical staff. The amount is large and cumbersome, and patients often need to queue up to buy medicines. Moreover, accidents of manually dispensing wrong medicines are not uncommon every year. Hospital pharmacy automation is a new trend in the development of pharmacies. the
药房自动化设备-快速发药机是集信息技术、计算机技术、自动控制技术、检测技术、现代物流技术为一体的高科技集成系统。目前国内外药房产品可归纳为五种典型的自动化药房形式:机械手式自动化药房、储药槽式自动化药房(快速发药机)、散装药品的自动化药房(锭剂分包机)、数控回转柜式自动化药房、针剂摆药机。 Pharmacy automation equipment-rapid dispensing machine is a high-tech integrated system integrating information technology, computer technology, automatic control technology, detection technology and modern logistics technology. At present, pharmacy products at home and abroad can be summarized into five typical forms of automated pharmacies: robot-type automated pharmacy, drug storage tank-type automated pharmacy (rapid dispensing machine), bulk drug automated pharmacy (tablet subpackaging machine), CNC rotary cabinet type Automated pharmacy, injection dispensing machine. the
本实用新型针对储药槽式自动化药房(快速发药机),为提高药品入库和出库效率,采用整箱式换药,大大提高了药品流通速度,提高了工作效率,降低了工作人员的劳动强度;并能监控药品在药房流通的整个过程,提高了药品库存管理质量。 The utility model is aimed at the drug storage tank type automatic pharmacy (rapid drug dispensing machine). In order to improve the efficiency of drug storage and delivery, the utility model adopts the whole box type of drug change, which greatly improves the drug circulation speed, improves the work efficiency, and reduces the number of staff. labor intensity; and can monitor the entire process of drug circulation in the pharmacy, improving the quality of drug inventory management. the
发明内容 Contents of the invention
本实用新型的目的是解决药房快速发药机械单盒上药效率低以及定位精度差的缺点,提出了一种对称双箱式上药机械装置及其控制方法。该装置上药速度快、效率高、定位精度高、操作简单;同时控制系统的核心控制器采用高性能可编程逻辑控制器,逻辑运算能力强;定位系统采用伺服定位模块和机械定位相结合,达到精确定位的目的。该装置系统可行的控制方法和有效的数据处理算法,使得整个系统更加完善。 The purpose of the utility model is to solve the shortcomings of low efficiency and poor positioning accuracy of a single box of a rapid drug dispensing machine in a pharmacy, and proposes a symmetrical double box type drug feeding mechanism and a control method thereof. The device has fast feeding speed, high efficiency, high positioning accuracy and simple operation; at the same time, the core controller of the control system adopts a high-performance programmable logic controller, which has strong logic operation ability; the positioning system adopts a combination of servo positioning module and mechanical positioning, To achieve the purpose of precise positioning. The feasible control method and effective data processing algorithm of the device system make the whole system more perfect. the
为了实现上述目的,本实用新型采取了如下技术方案:一种全自动对称双箱式上药机械装置,整体上采用平面直角机器人式结构设计,上药机械装置放置在储药槽式发放柜后端。药箱平台在驱动装置的作用下,可以沿X向和Y向快速移动;药箱平台上的两个药箱可以在驱动电机的作用下沿Z向被送入储药轨道,在到达储药轨道的某个目的地时,药箱在机械顶块的作用下,自动打开药箱前端的挡门,药箱中的药盒在重力的作用下,沿储药轨道斜面滑行道轨道前端和出药机构对接。装置包括有机架、水平X向运动系统、竖直Y向运动系统、沿抽送箱斜面的Z向运动系统和基于定位孔带的机械定位系统五部分: In order to achieve the above purpose, the utility model adopts the following technical scheme: a fully automatic symmetrical double-box medicine feeding mechanism, which adopts a plane right-angle robot structure design as a whole, and the medicine feeding mechanism is placed behind the drug storage tank type distribution cabinet end. Under the action of the driving device, the medicine box platform can move quickly along the X and Y directions; the two medicine boxes on the medicine box platform can be sent into the medicine storage track along the Z direction under the action of the driving motor, and when they reach the medicine storage At a certain destination on the track, the medicine box will automatically open the door at the front end of the medicine box under the action of the mechanical top block. Pharmaceutical institution docking. The device includes five parts: frame, horizontal X-direction motion system, vertical Y-direction motion system, Z-direction motion system along the pumping box slope and mechanical positioning system based on positioning hole belt:
机架(见图1):包括齿条安装槽1、导轨安装槽2,3、机架本体4、地脚调整螺丝5。其中齿条安装槽有一条,固定安装齿条一根,与水平X向运动齿轮啮合,实现平台的水平移动;导轨安装槽两条;地脚调整螺丝视情况安装4或6个,为细牙螺纹,两端有锁紧螺母,用来调整整个平台的水平度。 Frame (see Figure 1): including rack mounting slot 1, guide rail mounting slot 2, 3, rack body 4, and foot adjustment screw 5. Among them, there is one rack installation slot, one fixed rack, which meshes with the horizontal X-direction movement gear to realize the horizontal movement of the platform; two guide rail installation slots; 4 or 6 foot adjustment screws are installed according to the situation, which are fine teeth Threaded, with lock nuts at both ends, used to adjust the levelness of the entire platform. the
水平X向运动系统及安装在水平平台上的零部件(见图2):包括传动齿轮6、传动齿条7、传动齿轮箱及电机8、立导轨9、压板10、滑动导轨固定件11、滑动导轨移动件12、水平安装平台13、定位系统及定位销14、竖直传动丝杠15。其中传动齿轮一个,与传动齿轮箱及电机8刚性连接,传动齿条一根,固定安装;水平安装平台13的主要作用是承载安装竖直运动零部件、水平运动部分零部件以及定位系统的部分零部件。滑动导轨部分有滑动导轨固定件11两根,滑动导轨移动件12一个以及压板10两条;定位系统及定位销14一套,其中定位销为锥面形状;具体连接方式为:滑动导轨固定件11安装在上述底座的导轨安装槽上,滑动导轨移动件12通过螺栓与水平安装平台13连接,传动电机及齿轮箱8和定位系统及定位销零部件14都安装在水平安装平台13上。运动过程为:动力通过传动电机及齿轮箱8传递给传动齿轮6,传动齿轮6和传动齿条7啮合,由于齿条7为固定且传动电机及齿轮箱8与水平安装平台13固定连接,所以水平安装平台13连同滑动导轨移动件12沿滑动导轨固定件11水平双向运动。到达某个目的位置时,控制系统发出 控制信号,定位系统及定位销14工作,插入安装在储药槽式自动化药柜定位孔带的目的孔内,如果水平平台与自动化药柜对接位置偏差在1mm以内,即可通过锥面定位销将其位置精确对准,同时加强了上药机械与自动化药柜的连接刚度,确保竖直运动或送药箱运动时平台不晃动。
Horizontal X-direction motion system and parts installed on the horizontal platform (see Figure 2): including
竖直Y向运动系统以及部分连接安装在竖直运动部分上的零部件(见图3):包括传动电机与齿轮箱16、左边滑动导轨17、竖直滑动平台18、传动螺母19、传动丝杠20、导轨连接板21、轴承22、抽送箱部件23(左右对称各一件)、连接板24(左右对称各一件)、右边支撑杆25。其中,传动电机与齿轮箱16一套,安装在水平安装平台上,电机轴与丝杠20成90°布置;左边滑动导轨17和右边支撑杆25在上部用导轨连接板21连接,围成矩形,传动丝杠20安装在矩形的中心位置。传动螺母19与竖直滑动平台18固定连接并与传动丝杠20啮合;传动丝杠20两端用圆锥滚子轴承22支撑并轴向固定。沿抽送箱斜面的抽送箱机构23通过连接板24与竖直滑动平台18连接。其主要的运动过程为:
Vertical Y-direction motion system and parts connected and installed on the vertical motion part (see Figure 3): including transmission motor and
电机及齿轮转动带动传动丝杠20正向或反向转动,由于传动丝杠20两端轴向固定,与其啮合的传动螺母19便沿着丝杠轴向向上或向下运动;传动螺母19与竖直运动平台18固定连接,竖直运动平台18在传动螺母的带动下沿左边滑动导轨的工作面向上或向下运动;抽送箱机构23和竖直滑动平台18固定连接,从而实现抽送箱机构23沿Y向的上下运动。
The rotation of the motor and the gear drives the
沿抽送箱斜面的Z向运动系统包括(见图4):驱动电机26、传动螺母及滑块27、挂钩28、平衡导向杆29、传动丝杠30、药箱放置导向平台31、仰角调整螺丝32、仰角调整机构底座33、仰角调整连杆及滑块34、沿药槽方向平台35、机构安装平台36、转轴机构37,挂钩驱动电磁铁38。驱动电机26通过联轴器与传动丝杠30连接,平衡导向杆29的主要作用是对传动螺母及滑块27起导向作用,并且限制传动螺母及滑块的转动。钩子28与滑块27连接,可以随着滑块27运动,作用是钩挂需要换药的药箱。该机构还设计有仰角调整机构,可以根据实际情况调整沿药槽方向平台35的仰角角度,具体动 作为:仰角调整机构底座33安装在安装平台36上,如需调整仰角角度(以调大为例),松开仰角调整螺杆32的锁紧螺母,同时松开其相对方向上的螺母,然后旋转调整螺杆32,此时,沿药槽方向平台35绕转轴机构37顺时针旋转,仰角角度变大,待达到所需角度后,锁紧调整螺母。仰角角度调小的过程与上述相反。抽送药箱的具体动作过程为:
The Z-direction motion system along the pumping box slope includes (see Figure 4):
送箱过程: Delivery process:
工作人员将装好药的药箱放到药箱放置导向平台31中,同时将药箱后面的挂环与挂钩28相扣,导向平台中部的导向突起和药箱底部的开槽配合,起到导向作用。同时只要药箱底部的开槽大小相同,则药箱放置平台上可以摆放不同宽度的药箱。
The staff puts the medicine box filled with medicine into the medicine box
X(水平)、Y(竖直)两方向走到指定位置后,抽送箱机构与储药槽式自动化药柜上的药槽轨道对准位置,此时驱动电机26转动,丝杠转动将传动螺母往下送到指定位置;此时挂钩驱动电磁铁38得到信号后通电克服扭簧阻力,向下旋转,挂钩28与药箱挂扣脱钩,药箱在重力作用下沿着机架抽屉下移到指定位置,完成整箱上药过程。
After the X (horizontal) and Y (vertical) two directions go to the designated position, the pumping box mechanism is aligned with the medicine tank track on the medicine storage tank type automatic medicine cabinet. At this time, the
抽空箱过程: Empty box process:
抽空箱过程与送箱过程基本相似。 The process of evacuating the box is basically similar to the process of sending the box. the
当机架上的某个药箱内的药发放至下限而需要上药时,上药机构沿X(水平)、Y(竖直)两方向走到指定位置,驱动电机26转动,带动传动螺母将挂钩机构下移到机架上的空药箱挂扣下部,此过程中挂钩驱动电磁铁38得到信号通电,克服扭簧阻力,挂钩向下旋转,做好挂箱准备,到达指定位置后, 电磁铁失电,挂钩自动弹回与药箱挂手挂接,此时驱动电机反转,驱动螺母和挂钩机构返回,实现抽空箱动作,之后上药机械平台返回上药工作位置,将空箱送回,工作人员将空箱卸下。
When the medicine in a certain medicine box on the frame is released to the lower limit and needs to be filled, the medicine loading mechanism walks to the designated position along the X (horizontal) and Y (vertical) directions, and the
基于定位孔带的机械定位系统包括(见图5):安装在储药槽式自动化药柜后端的定位孔带39,其上布满了与储药槽位置对应的定位孔45;定位销驱动动力装置40,可以采用电磁铁或者电液压动力装置等驱动;与定位销相连接的轴41,定位销导向套筒43,锥面定位销44;具体的动作过程为:
The mechanical positioning system based on the positioning hole belt includes (see Fig. 5): the
上药机械机构到达X(水平)方向的某个药槽位置后,定位销驱动动力装置40得到信号,将锥面定位销44快速推出,使得定位销插入定位孔带39上的定位孔45中,此时如果控制系统运动偏差在1mm以内,依靠定位销的锥面,可以将上药机械拖到与需加药的药槽准确相对的位置。然后沿抽送箱斜面的Z向运动系统将装满药盒的药箱送入药槽,或者将药槽轨道内用空的药箱抽出。抽送药箱动作完成后,定位销驱动动力装置反向驱动,将定位销44从定位孔45中抽出,进行下一个抽送药箱过程。
After the drug-feeding mechanical mechanism reaches a certain medicine tank position in the X (horizontal) direction, the positioning pin drives the
一种全自动对称双箱式上药机械装置的整体控制系统(见图7),其硬件包括但不限于以下部分:控制系统上位机、核心控制器(包括多轴运动控制器)、触摸屏、水平(X向)运动电机及驱动器A、竖直(Y向)运动电机及驱动器B、沿抽送箱斜面的(Z向)电机及驱动器C。其中上位机负责药方处理和药品库存管理,将需要发放的药品信息发送至核心控制器,由核心控制器发出发药指令,驱动出药控制继电器组,使得出药电磁铁动作,同时传感器检测并记录出药动作和数量,如发生故障,则发出报警信号,出药数量反馈至上位机,进行库存量修改。上药过程中,上位机列出需上药详单,工作人员根据上药详单,操作上药工作窗口附近的触摸屏,进行上药工作,同时进行库存修改更新。上药动作控制过程为: An overall control system (see Figure 7) of a fully automatic symmetrical double-box medicine feeding mechanism, its hardware includes but not limited to the following parts: control system host computer, core controller (including multi-axis motion controller), touch screen, Horizontal (X direction) motion motor and driver A, vertical (Y direction) motion motor and driver B, along the pumping box slope (Z direction) motor and driver C. Among them, the upper computer is responsible for prescription processing and drug inventory management, and sends the drug information to be released to the core controller. The core controller issues a drug delivery command, drives the drug delivery control relay group, and makes the drug delivery electromagnet operate. At the same time, the sensor detects and Record the action and quantity of medicine dispensing. If a failure occurs, an alarm signal will be sent, and the quantity of medicine dispensing will be fed back to the host computer to modify the inventory. During the process of adding medicine, the upper computer lists the detailed list of medicines to be filled. According to the detailed list of medicines, the staff operates the touch screen near the working window of medicines to carry out the work of adding medicines, and at the same time, modifies and updates the inventory. The action control process of feeding medicine is as follows:
某药槽药箱内的药发放至缺药下限时,上位机发出缺药需上药信号,此时,如果补充药品准备齐全,工作人员确认开始上药,水平(X向)运动电机 及驱动器A和竖直(Y向)运动电机及驱动器B开始工作,使得上药机械装置快速移动至需上药位置;随即机械定位系统动作,将锥面定位销插入至药槽式自动化药柜后端的定位孔中;沿抽送箱斜面的(Z向)电机及驱动器C工作,将挂箱的挂钩送至药箱尾部的挂环下方;挂钩驱动电磁铁动作,将挂钩挂上,然后沿抽送箱斜面的(Z向)电机反向旋转,将空药箱抽出至药箱放置平台;动作完成后,定位销拔出,上药机械装置快速返回至上药工作窗口,工作人员将空药箱取下;抽空箱动作完成。工作人员扫描所加药品条形码,并输入或确认触摸屏上显示的数量等药品信息,并将装满药的药箱放入药箱放置平台,确认无误后,操作触摸屏上确认按钮,确认加药;上药机械装置便按照设定位置及速度信息快速移动至加药药槽位置;到位置后,定位销插入,将药箱和药槽精确对准,然后沿抽送箱斜面(Z向)电机旋转将药箱送入储药槽,送入至设定位置后,挂钩在电磁铁作用下松开,然后挂钩返回至原始位置,药箱沿斜面由自重作用下滑至储药槽前端药箱尾部,并在机械顶块作用下,打开药箱前端挡门,盒装药品即可与出药机构对接,完成上药动作。单一上药动作完成后,根据上位机发出的信息,如果上药工作完成,则上药机械返回至上药工作口,如果仍有后续上药工作,则上药机械不返回,直接移动至下一上药位置,按照上述过程,将空药箱抽出,并送回上药工作窗口,以后工作过程类似,循环执行。直至上药工作全部完成,上药机械返回至上药工作窗口,待机。 When the medicine in the medicine box of a certain medicine tank reaches the lower limit of lack of medicine, the host computer sends a signal of medicine shortage and need to fill the medicine. At this time, if the supplementary medicine is ready, the staff confirms that the medicine will start, and the horizontal (X direction) movement motor and driver A and the vertical (Y direction) motion motor and driver B start to work, so that the medicine feeding mechanism quickly moves to the position where medicine needs to be fed; then the mechanical positioning system operates, and the cone positioning pin is inserted into the back end of the medicine tank type automatic medicine cabinet. In the positioning hole; work along the (Z direction) motor and driver C on the pumping box slope, send the hook of the hanging box to the bottom of the hanging ring at the end of the medicine box; the hook drives the electromagnet to move, hang the hook, and then move along the pumping box slope The (Z direction) motor rotates in reverse, and the empty medicine box is pulled out to the medicine box placement platform; after the action is completed, the positioning pin is pulled out, and the medicine feeding mechanism quickly returns to the medicine feeding window, and the staff removes the empty medicine box; The action of emptying the box is completed. The staff scans the barcode of the medicine added, and enters or confirms the medicine information such as the quantity displayed on the touch screen, and puts the medicine box full of medicine into the medicine box placement platform. After confirming that it is correct, operate the confirmation button on the touch screen to confirm the medicine addition; The medicine feeding mechanism quickly moves to the position of the dosing tank according to the set position and speed information; after arriving at the position, the positioning pin is inserted to precisely align the medicine box and the medicine tank, and then the motor rotates along the slope (Z direction) of the pumping box Send the medicine box into the medicine storage tank. After being sent to the set position, the hook is released under the action of the electromagnet, and then the hook returns to the original position. And under the action of the mechanical top block, open the front door of the medicine box, and the boxed medicine can be docked with the medicine dispensing mechanism to complete the medicine feeding action. After the single feeding action is completed, according to the information sent by the upper computer, if the feeding work is completed, the feeding machine will return to the feeding work port. If there is still follow-up feeding work, the feeding machine will not return and move directly to the next For the medicine filling position, according to the above process, the empty medicine box is drawn out and sent back to the medicine filling work window, and the subsequent working process is similar and cyclically executed. Until the drug feeding work is completed, the drug feeding machine returns to the drug feeding window and is on standby. the
与现有技术相比,本实用新型具有以下优点: Compared with the prior art, the utility model has the following advantages:
1、与现有储药槽式自动化药房(快速发药机)上药机械相比,该上药机械采用了整箱式上药换药,大大提高了上药速度,提高了工作效率,降低了工作人员的劳动强度,同时便于药房药品的库存管理; 1. Compared with the existing drug storage tank type automatic pharmacy (rapid drug dispensing machine) drug feeding machine, the drug feeding machine adopts the whole box type drug feeding and changing, which greatly improves the speed of drug feeding, improves work efficiency, and reduces Reduce the labor intensity of the staff, and at the same time facilitate the inventory management of pharmacies;
2、该上药机械采用了伺服电机控制及机械定位相结合的定位寻址方式,具有快速、准确、定位精度高的优点; 2. The medicine feeding machine adopts the positioning and addressing mode combining servo motor control and mechanical positioning, which has the advantages of fast, accurate and high positioning accuracy;
3、机械机构及控制方法简单可靠; 3. The mechanical mechanism and control method are simple and reliable;
4、与国外同类产品相比,该上药机械采用对称双箱加药方式,处理药量 大,更适合中国人流量大的使用特点,且结构复杂程度及成本并不提高。 4. Compared with similar foreign products, the drug feeding machine adopts a symmetrical double-box drug feeding method, which can handle a large amount of drug, which is more suitable for the use characteristics of Chinese people with large traffic, and the structure complexity and cost do not increase. the
附图说明 Description of drawings
图1机架 Figure 1 Rack
图2水平X向运动系统装配图 Figure 2 Assembly drawing of horizontal X-direction motion system
图3竖直Y向运动系统主视图 Figure 3 Front view of the vertical Y-direction motion system
图4沿抽送箱斜面的Z向运动系统主视图及左视图 Figure 4 The front view and left view of the Z-direction motion system along the slope of the pumping box
图5基于定位孔带的机械定位系统工作图 Figure 5 Working diagram of mechanical positioning system based on positioning hole belt
图6上药机械与自动化药柜连接完整左视图 Figure 6 The complete left view of the connection between the medicine feeding machine and the automated medicine cabinet
图7控制系统硬件连接图 Figure 7 Control system hardware connection diagram
图8药方数据传输流图 Figure 8 Flowchart of Prescription Data Transmission
图9上药工作流程图 Figure 9 Workflow diagram of drug application
图中:1、齿条安装槽,2、前导轨安装槽,3、后导轨安装槽,4、机架本体,5、地脚调整螺丝,6、传动齿轮,7、传动齿条,8、传动齿轮箱及电机,9、立导轨,10、压板,11、滑动导轨固定件,12、滑动导轨移动件,13、水平安装平台,14、定位系统及定位销,15、竖直传动丝杠,16、传动电机与齿轮箱,17、左边滑动导轨,18、竖直滑动平台,19、传动螺母,20、传动丝杠,21、导轨连接板,22、轴承,23、抽送箱部件,24、连接板,25、右边支撑杆,26、驱动电机,27、传动螺母及滑块,28、挂钩,29、平衡导向杆,30、传动丝杠,31、药箱放置导向平台,32、仰角调整螺丝,33、仰角调整机构底座,34、仰角调整连杆及滑块,35、沿药槽方向平台,36、机构安装平台,37,转轴机构,38、挂钩驱动电磁铁,39、定位孔带,40、定位销驱动动力装置,41、轴,43、定位销导向套筒,44、锥面定位销,45、定位孔,A、水平(X向)运动电机及驱动器,B、竖直(Y向)运动电机及驱动器,C、沿抽送箱斜面的(Z向)电机及驱动器。 In the figure: 1. Rack installation slot, 2. Front guide rail installation slot, 3. Rear guide rail installation slot, 4. Rack body, 5. Foot adjustment screw, 6. Transmission gear, 7. Transmission rack, 8. Transmission gearbox and motor, 9. Vertical guide rail, 10. Pressure plate, 11. Slide guide rail fixing part, 12. Slide guide rail moving part, 13. Horizontal installation platform, 14. Positioning system and positioning pin, 15. Vertical transmission screw , 16, transmission motor and gear box, 17, left sliding guide rail, 18, vertical sliding platform, 19, transmission nut, 20, transmission screw, 21, guide rail connecting plate, 22, bearing, 23, pumping box parts, 24 , connection plate, 25, right support rod, 26, drive motor, 27, transmission nut and slider, 28, hook, 29, balance guide rod, 30, transmission screw, 31, medicine box placement guide platform, 32, elevation angle Adjusting screw, 33, base of elevation angle adjustment mechanism, 34, elevation angle adjustment connecting rod and slider, 35, platform along the medicine tank direction, 36, mechanism installation platform, 37, rotating shaft mechanism, 38, hook driving electromagnet, 39, positioning hole Belt, 40, positioning pin driving power unit, 41, shaft, 43, positioning pin guide sleeve, 44, tapered surface positioning pin, 45, positioning hole, A, horizontal (X direction) motion motor and driver, B, vertical (Y direction) motion motor and driver, C, (Z direction) motor and driver along the slope of the pumping box. the
具体实施方式 Detailed ways
结合附图1~9详细说明本实施例 This embodiment is described in detail in conjunction with accompanying drawings 1 to 9
本实用新型主要包括全自动整体药箱式上药机械结构和控制系统两部 分。 The utility model mainly includes two parts of a fully automatic integral medicine box type medicine feeding mechanical structure and a control system. the
(一)全自动对称双箱式上药机械结构 (1) Fully automatic symmetrical double-box drug feeding mechanism
一种全自动对称双箱式上药机械装置,整体上采用平面直角机器人式结构设计,上药机械装置放置在储药槽式发放柜后端。药箱平台在驱动装置的作用下,可以沿X向和Y向自由快速移动;药箱平台上的药箱可以在驱动电机的作用下沿Z向被送入储药轨道。装置包括有机架、水平X向运动系统、竖直Y向运动系统、沿抽送箱斜面的Z向运动系统和基于定位孔带的机械定位系统五部分。 A fully automatic symmetrical double-box drug feeding mechanism, which adopts a plane right-angle robot structure design as a whole, and the drug feeding mechanism is placed at the back end of the drug storage tank type distribution cabinet. Under the action of the driving device, the medicine box platform can move freely and quickly along the X and Y directions; the medicine box on the medicine box platform can be sent into the medicine storage track along the Z direction under the action of the driving motor. The device includes five parts: a frame, a horizontal X-direction motion system, a vertical Y-direction motion system, a Z-direction motion system along the slope of the pumping box, and a mechanical positioning system based on positioning hole belts. the
图1为机架部分;包括有齿条安装槽1、导轨安装槽2,3、机架本体4、地脚调整螺丝5。其中齿条安装槽有一条,固定安装齿条一根,与水平X向运动齿轮啮合,实现平台的水平移动;导轨安装槽两条;地脚调整螺丝视情况安装4或6个,为细牙螺纹,两端有锁紧螺母,用来调整整个平台的水平度。 Figure 1 is the frame part; it includes a rack mounting slot 1, guide rail mounting slots 2, 3, a rack body 4, and anchor adjustment screws 5. Among them, there is one rack installation slot, one fixed rack, which meshes with the horizontal X-direction movement gear to realize the horizontal movement of the platform; two guide rail installation slots; 4 or 6 foot adjustment screws are installed according to the situation, which are fine teeth Threaded, with lock nuts at both ends, used to adjust the levelness of the entire platform. the
图2为水平X向运动系统部分;包括传动齿轮6、传动齿条7、传动齿轮箱及电机8、立导轨9、压板10、滑动导轨固定件11、滑动导轨移动件12、水平安装平台13、定位系统及定位销14、竖直传动丝杠15。具体连接方式为:滑动导轨固定件11安装在上述底座的导轨安装槽上,滑动导轨移动件12通过螺栓与水平安装平台13连接,传动电机及齿轮箱8和定位系统及定位销零部件14都安装在水平安装平台13上。运动过程为:动力通过传动电机及齿轮箱8传递给传动齿轮6,传动齿轮6和传动齿条7啮合,由于齿条7为固定且传动电机及齿轮箱8与水平安装平台13固定连接,所以水平安装平台13连同滑动导轨移动件12沿滑动导轨固定件11水平双向运动。到达某个目的位置时,控制系统发出控制信号,定位系统及定位销14工作,插入安装在储药槽式自动化药柜定位孔带的目的孔内,如果水平平台与自动化药柜对接位置偏差在1mm以内,即可通过锥面定位销将其位置精确对准,同时加强了上药机械与自动化药柜的连接刚度,确保竖直运动或送药箱运动时平台不晃动。
Figure 2 is the part of the horizontal X-direction motion system; including
图3为竖直Y向运动系统部分;包括传动电机与齿轮箱16、左边滑动导轨17、竖直滑动平台18、传动螺母19、传动丝杠20、导轨连接板21、轴承 22、抽送箱部件23、连接板24、右边支撑杆25。主要的运动过程为:电机及齿轮箱转动带动传动丝杠20正向或反向转动,由于传动丝杠20两端轴向固定,与其啮合的传动螺母19便沿着丝杠轴向向上或向下运动;传动螺母19与竖直运动平台18固定连接,竖直运动平台18在传动螺母的带动下沿左边滑动导轨的工作面向上或向下运动;抽送箱机构23和竖直滑动平台18固定连接,从而实现抽送箱机构23沿Y向的上下运动。
Figure 3 is the part of the vertical Y-direction motion system; including the transmission motor and
图4为沿抽送箱斜面的Z向运动系统主视图及左视图;包括驱动电机26、传动螺母及滑块27、挂钩28、平衡导向杆29、传动丝杠30、药箱放置导向平台31、仰角调整螺丝32、仰角调整机构底座33、仰角调整连杆及滑块34、沿药槽方向平台35、机构安装平台36、转轴机构37,挂钩驱动电磁铁38;
Fig. 4 is a front view and a left view of the Z-direction motion system along the pumping box slope; it includes a driving
仰角调整动作实现过程: Elevation angle adjustment action realization process:
仰角调整机构底座33安装在安装平台36上,如需调整仰角角度(以调大为例),松开仰角调整螺丝32的锁紧螺母,同时松开其相对方向上的螺丝,然后旋紧调整螺丝32,此时,沿药槽方向平台35绕转轴机构37顺时针旋转,仰角角度变大,待达到所需角度后,锁紧调整螺丝。仰角角度调小的过程与上述相反。
The
抽送药箱的具体动作实现过程:(以送箱过程为例) The specific action realization process of pumping the medicine box: (take the box delivery process as an example)
工作人员将装好药的药箱放到药箱放置导向平台31中,同时将药箱后面的挂环与挂钩28相扣,药箱放置导向平台中部的导向突起和药箱底部的开槽配合,起到导向作用。同时只要药箱底部的开槽大小相同,则药箱放置平台上可以摆放不同的药箱。
The staff puts the medicine box filled with medicine on the medicine box
X(水平)、Y(竖直)两方向走到指定位置后,抽送箱机构与储药槽式自动化药柜上的药槽轨道对准位置,此时驱动电机26转动,丝杠转动将传动螺母往下送到指定位置;此时挂钩驱动电磁铁38得到信号后通电克服扭簧阻力,向下旋转,挂钩28与药箱挂扣脱钩,药箱在重力作用下沿着机架抽屉下 移到指定位置,完成整箱上药过程。
After the X (horizontal) and Y (vertical) two directions go to the designated position, the pumping box mechanism is aligned with the medicine tank track on the medicine storage tank type automatic medicine cabinet. At this time, the
与送箱过程基本相似,不在赘述。 It is basically similar to the box sending process, so I won’t repeat it here. the
基于定位孔带的机械定位系统如图5所示,上药机械与自动化药柜连接后便组成整体全自动储药槽式自动化药柜,如图6所示。 The mechanical positioning system based on the positioning hole belt is shown in Figure 5. After the medicine feeding machine is connected with the automated medicine cabinet, it forms an integrated automatic medicine storage tank type automated medicine cabinet, as shown in Figure 6. the
(二)控制系统 (2) Control system
全自动整体药箱式上药机械装置的整体控制系统硬件如图7所示,包括有控制系统上位机、核心控制器(包括多轴运动控制器)、触摸屏、水平(X向)运动电机及驱动器A、竖直(Y向)运动电机及驱动器B、沿抽送箱斜面的(Z向)电机及驱动器C、传送带运输设备电机、出药控制继电器组、出药电磁铁、传感器及报警指示。上位机药方数据处理过程如图8所示。上药控制方法是按以下三大工作步骤进行的: The hardware of the overall control system of the fully automatic integrated medicine box type medicine feeding mechanism is shown in Figure 7, including the control system host computer, core controller (including multi-axis motion controller), touch screen, horizontal (X direction) motion motor and Driver A, vertical (Y direction) motion motor and driver B, motor along the slope of the pumping box (Z direction) and driver C, conveyor belt transportation equipment motor, medicine discharge control relay group, medicine discharge electromagnet, sensor and alarm indication. Figure 8 shows the prescription data processing process of the upper computer. The drug application control method is carried out according to the following three major work steps:
1、上电初始化:系统上电时,上药机械装置寻找水平(X向),竖直(Y向)初始位置,并从初始位置开始运行至终点位置,使得上药机械装置遍历整个储药槽式自动化药柜的每一个药槽,然后返回初始位置。此时如果在停机时有需要上药但未处理的遗留任务,系统发出警报,提醒工作人员处理。 1. Power-on initialization: When the system is powered on, the drug feeding mechanism looks for the horizontal (X direction) and vertical (Y direction) initial positions, and starts to run from the initial position to the end position, so that the drug feeding mechanism traverses the entire drug storage Each medicine trough of the trough-type automated medicine cabinet, and then return to the initial position. At this time, if there are unfinished tasks that need to be filled with medicine during the shutdown, the system will send out an alarm to remind the staff to deal with it. the
2、执行上药工作: 2. Execute the work of applying medicine:
i)当设备运行过程中,某个或某些药槽的药使用至报警下限时,系统发出警报,提醒工作人员上药,同时将需要上药的药品名称列表传输至上药工作窗口的触摸屏上,工作人员按照列表明细进行上药工作; i) When the equipment is running and the medicine in one or some medicine tanks reaches the lower limit of the alarm, the system will send out an alarm to remind the staff to take medicine, and at the same time transmit the name list of medicines that need to be taken to the touch screen of the medicine work window , the staff carry out the work of applying medicine according to the list details;
ii)工作人员确认上药工作开始,系统自检上药机械装置位置,确认装置位于初始位置,工作人员根据装好的药箱药品,选中上药明细表中的某个选项并确认,上药机械开始抽空箱工作; ii) The staff confirms the start of the drug feeding work, the system self-checks the position of the drug feeding mechanism, and confirms that the device is in the initial position. The staff selects an option in the drug feeding list according to the medicines in the medicine box and confirms that the drug feeding is done. The machine starts to evacuate the box;
iii)上药机械按照(X,Y)两个方向,驱动电机同时运转,快速移动至目的地,随即机械定位系统动作,将锥面定位销44插入至药槽式自动化药柜后端对应的定位孔中,定位寻址动作结束;沿抽送箱斜面的(Z向)电机C运转,将挂钩28送至药箱尾部的挂环下方;挂钩驱动电磁铁38动作,将挂钩挂上,然后Z向电机反向旋转,将空药箱抽出至药箱放置平台,动作完成后, 定位销44拔出,上药机械装置快速返回至上药工作窗口,工作人员将空药箱取下;抽空箱动作完成;开始上药送药箱工作;
iii) According to the two directions (X, Y), the medicine-feeding machine drives the motor to run at the same time, moves to the destination quickly, and then the mechanical positioning system operates to insert the conical
iv)工作人员扫描所加药品条形码,同时输入或确认触摸屏上显示的数量等药品信息,并将装满药的药箱放入药箱放置平台,确认无误后,操作触摸屏上确认按钮,确认加药;上药机械便按照步骤(iii)完全一样的动作到达上步骤中的空槽位置,并插入定位销;Z向电机旋转将药箱送入储药槽,至设定位置后,挂钩在电磁铁作用下松开,然后挂钩返回至原始位置,药箱沿斜面由自重作用下滑至储药槽前端药箱尾部,并在机械顶块作用下,打开药箱前端挡门,盒装药品即可与出药机构对接,完成上药动作;所加药品信息与数量同时传输至上位机数据库,进行数据更新; iv) The staff scans the barcode of the medicine added, and at the same time enters or confirms the medicine information such as the quantity displayed on the touch screen, and puts the medicine box full of medicine into the medicine box placement platform. After confirming that it is correct, operate the confirmation button on the touch screen to confirm the addition medicine; the medicine feeding machine will reach the empty slot position in the previous step according to the same action as step (iii), and insert the positioning pin; the Z direction motor will rotate the medicine box into the medicine storage tank, and after reaching the set position, the hook is on the Released under the action of the electromagnet, and then the hook returns to the original position, the medicine box slides down by its own weight along the slope to the tail of the medicine box at the front end of the medicine storage tank, and under the action of the mechanical top block, the front door of the medicine box is opened, and the boxed medicine is ready It can be connected with the drug dispensing organization to complete the action of feeding the drug; the information and quantity of the added drug are simultaneously transmitted to the host computer database for data update;
v)如果上药明细表未执行至最后一条,即仍有需要加药的药槽,同时工作人员没有按下加药停止按钮,上药机械便从第iv步骤的所停位置开始,执行第iii步骤,取出空药箱,然后执行第iv步骤,直至上药明细表执行完毕或者工作人员按下加药停止按钮,则上药机械执行完成上药待机工作步骤; v) If the drug feeding schedule has not been executed to the last item, that is, there is still a drug tank that needs to be added, and the staff does not press the drug feeding stop button, the drug feeding machine will start from the stop position of step iv and execute step 4. In step iii, take out the empty medicine box, and then execute step iv until the medicine feeding schedule is completed or the staff presses the medicine feeding stop button, then the medicine feeding machine executes and completes the medicine feeding standby work step;
3、完成上药待机: 3. Complete the medicine standby:
加药工作完成,或者工作人员按下加药停止按钮,上药机械便返回至初始位置,停机等待。 After the dosing work is completed, or the staff presses the dosing stop button, the dosing machine will return to the initial position, stop and wait. the
上药整体工作流程如图9所示。 The overall workflow of the drug application is shown in Figure 9. the
以上所述为本实用新型的一个实例,我们还可对其机械结构进行一些变换,以应用于其他类似设备。只要其上药机械的机械结构设计思想以及整体控制思想同本实用新型所叙述的一致,均应视为本实用新型所包括的范围。 The above is an example of the utility model, and we can also make some changes to its mechanical structure to be applied to other similar devices. As long as the mechanical structure design idea and the overall control idea of the drug-applying machine are consistent with those described in the utility model, it should be regarded as the scope included in the utility model. the
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