CN202266763U - Double-orientation fiber reinforcement random copolymerization polypropylene three-layer composite pipe - Google Patents
Double-orientation fiber reinforcement random copolymerization polypropylene three-layer composite pipe Download PDFInfo
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- CN202266763U CN202266763U CN201120395624XU CN201120395624U CN202266763U CN 202266763 U CN202266763 U CN 202266763U CN 201120395624X U CN201120395624X U CN 201120395624XU CN 201120395624 U CN201120395624 U CN 201120395624U CN 202266763 U CN202266763 U CN 202266763U
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Abstract
Description
【技术领域】 【Technical field】
本实用新型涉及管材技术领域,具体地说,是一种双取向的纤维增强无规共聚聚丙烯三层复合管。The utility model relates to the technical field of pipe materials, in particular to a double-oriented fiber-reinforced random copolymerization polypropylene three-layer composite pipe.
【背景技术】 【Background technique】
无规共聚聚丙烯(PP-R)管道因为其具有卫生、环保、热熔连接可靠等一系列良好的应用特性为市场所接受,是目前我国在建筑给水用管材料中用量最大品种之一,而深受国内用户青睐。但PP-R管道在工程应用中由于其线膨胀系数较大,用于热水系统时管道易变形;单纯的PP-R管用于主立管时,耐压强度略嫌不足等,以上诸多缺陷限制了PP-R管道在我国建筑给水市场的进一步推广应用。单纯地对PP-R管道进行轴向纤维增强,能够使管道的线膨胀系数明显下降,却使环向耐压性能有所下降;而对PP-R管进行环向纤维增强,可以提高管道的耐压性能,但不能有效降低管道的线膨胀系数。Random copolymer polypropylene (PP-R) pipes are accepted by the market because of their good application characteristics such as sanitation, environmental protection, and reliable hot-melt connection. And favored by domestic users. However, due to the large linear expansion coefficient of PP-R pipes in engineering applications, the pipes are easily deformed when used in hot water systems; when simple PP-R pipes are used in main risers, the compressive strength is slightly insufficient, etc., and many of the above defects This restricts the further popularization and application of PP-R pipes in my country's building water supply market. Simple axial fiber reinforcement of PP-R pipes can significantly reduce the linear expansion coefficient of the pipes, but reduce the hoop pressure resistance performance; while hoop fiber reinforcement of PP-R pipes can improve the pipe's Pressure resistance performance, but can not effectively reduce the linear expansion coefficient of the pipeline.
【实用新型内容】 【Content of utility model】
本实用新型的目的在于克服现有技术的不足,提供一种双取向的纤维增强无规共聚聚丙烯三层复合管。The purpose of the utility model is to overcome the deficiencies of the prior art and provide a double-oriented fiber-reinforced random copolymerized polypropylene three-layer composite pipe.
本实用新型的目的是通过以下技术方案来实现的:The purpose of this utility model is achieved through the following technical solutions:
一种双取向的纤维增强无规共聚聚丙烯三层复合管,其特征在于,包括无规共聚聚丙烯管壁外层(1)和管壁内层(6)以及双取向纤维增强层;管壁外层(1)和管壁内层(6)之间存在沿环向纤维增强(2)和轴向纤维增强(3)的双层增强层;A double-oriented fiber-reinforced random copolymerized polypropylene three-layer composite pipe is characterized in that it comprises a random copolymerized polypropylene pipe wall outer layer (1) and a pipe wall inner layer (6) as well as a double-oriented fiber reinforced layer; the pipe Between the outer wall layer (1) and the inner layer of the pipe wall (6), there are double-layer reinforcement layers of circumferential fiber reinforcement (2) and axial fiber reinforcement (3);
所述无规共聚聚丙烯密度范围:0.9~1.2g/cm3,熔融指数为0.25~1.0g/10min的树脂;The density range of the random copolymerized polypropylene: 0.9-1.2g/cm 3 , a resin with a melt index of 0.25-1.0g/10min;
增强纤维为玻璃纤维(4),每层增强层中纤维质量百分数为20~30%,纤维直径为13~16μm,纤维长度为200μm~1000μm;The reinforcing fibers are glass fibers (4), the fiber mass percentage in each reinforcing layer is 20-30%, the fiber diameter is 13-16 μm, and the fiber length is 200-1000 μm;
环向纤维增强层(2)和轴向纤维增强层(3)占总管壁厚50~60%,环向纤维增强层(2)与轴向纤维增强层(3)厚度比为2∶1~1∶2;The hoop fiber reinforced layer (2) and the axial fiber reinforced layer (3) account for 50-60% of the total pipe wall thickness, and the thickness ratio of the hoop fiber reinforced layer (2) to the axial fiber reinforced layer (3) is 2:1 ~1:2;
环向纤维增强层(2)和轴向纤维增强层(3)制备中需添加相容剂MPP,相容剂占增强层的质量百分数为5%-10%;The compatibilizer MPP needs to be added during the preparation of the hoop fiber reinforced layer (2) and the axial fiber reinforced layer (3), and the compatibilizer accounts for 5%-10% by mass of the reinforced layer;
环向纤维增强层(2)和轴向纤维增强层(3)制备中需添加增韧剂,如HDPE、LLDPE、EVA、PA、POE、PPB等。其中LLDPE用量选择范围为5-20%,HDPE的用量选择范围为5-10%,EVA的用量选择范围为3-8%,POE的用量选择范围为5-15%;PPB用量选择范围为50%-80%。Tougheners, such as HDPE, LLDPE, EVA, PA, POE, PPB, etc., need to be added during the preparation of the hoop fiber reinforced layer (2) and the axial fiber reinforced layer (3). Among them, the selection range of LLDPE dosage is 5-20%, the selection range of HDPE dosage is 5-10%, the selection range of EVA dosage is 3-8%, the selection range of POE dosage is 5-15%; the selection range of PPB dosage is 50% %-80%.
一种双取向的纤维增强无规共聚聚丙烯三层复合管的制备方法,可通过双向层挤出管材后,双层缠绕方式制备而成。The invention discloses a method for preparing a double-oriented fiber-reinforced random copolymerized polypropylene three-layer composite pipe, which can be prepared by extruding the pipe from two-way layers and then winding in two layers.
与现有技术相比,本实用新型的积极效果是:Compared with prior art, the positive effect of the utility model is:
本实用新型所述的带有双取向的纤维增强无规共聚聚丙烯三层复合管的优点:通过引入环向纤维增强层提高了管材的耐压性能;引入轴向纤维增强层降低了管材的线膨胀系数。通过调节玻璃纤维的长度,可保证管材高耐压性能前提下,线膨胀系数可降到1/3到1/4。纤维增强层树脂采用增韧无规共聚聚丙烯,提高了管材的低温抗冲性能。该实用新型可用于冷热水管、建筑主立管以及其他工业用管。The advantages of the double-oriented fiber-reinforced random copolymerized polypropylene three-layer composite pipe described in the utility model: the pressure resistance of the pipe is improved by introducing the circumferential fiber reinforcement layer; the introduction of the axial fiber reinforcement layer reduces the pressure resistance of the pipe Linear expansion coefficient. By adjusting the length of the glass fiber, the coefficient of linear expansion can be reduced to 1/3 to 1/4 under the premise of ensuring high pressure resistance of the pipe. The fiber-reinforced layer resin is made of toughened random copolymerized polypropylene, which improves the low-temperature impact resistance of the pipe. The utility model can be used for hot and cold water pipes, building main risers and other industrial pipes.
【附图说明】 【Description of drawings】
图1为双取向纤维增强无规共聚聚丙烯三层复合管的径向和轴向剖面图;1a为径向剖面图,1b为轴向剖面图;Fig. 1 is the radial and axial sectional view of double-oriented fiber reinforced random copolymer polypropylene three-layer composite pipe; 1a is a radial sectional view, and 1b is an axial sectional view;
附图中的标号分别为:1、无规共聚聚丙烯管壁外层;2、环向纤维增强聚丙烯层;3、轴向纤维增强聚丙烯层;4、玻璃纤维;5、增韧无规共聚聚丙烯;6、无规共聚聚丙烯内层。The labels in the accompanying drawings are: 1. The outer layer of random copolymerized polypropylene pipe wall; 2. The circumferential fiber reinforced polypropylene layer; 3. The axial fiber reinforced polypropylene layer; 4. Glass fiber; 6. Random copolymerized polypropylene inner layer.
【具体实施方式】 【Detailed ways】
以下提供本实用新型一种双取向的纤维增强无规共聚聚丙烯三层复合管的具体实施方式。The following provides a specific embodiment of a double-oriented fiber-reinforced random copolymerized polypropylene three-layer composite pipe of the present invention.
实施例1Example 1
请参见附图1,一种双取向的纤维增强无规共聚聚丙烯三层复合管,包括无规共聚聚丙烯管壁外层(1)和管壁内层(6)以及双取向纤维增强层。其特征在于:管壁外层(1)和管壁内层(6)之间存在沿环向纤维增强(2)和轴向纤维增强(3)的双层增强层。Please refer to accompanying
一种双取向纤维增强无规共聚聚丙烯三层复合管,规格尺寸为φ90*10的管道,管壁由20%的无规共聚聚丙烯外层,20%的无规共聚聚丙烯内层,30%的环向纤维增强层,30%的轴向纤维增强层。其中,环向和轴向纤维增强层中的纤维含量均为25%,纤维长度为400μm-800μm,且添加8%马来酸酐接枝聚丙烯(MPP)和50%PPB。该设计管道中,各层配比合理,纤维与树脂具有良好的粘结作用,使管道的横向与纵向的拉伸性能明显增加,有效提高管材的耐压性能、耐温性能、耐低温脆性以及明显降低线膨胀系数。A double-oriented fiber-reinforced random copolymerized polypropylene three-layer composite pipe, the size of the pipe is φ90*10, the pipe wall is composed of 20% random copolymerized polypropylene outer layer, 20% random copolymerized polypropylene inner layer, 30% hoop fiber reinforcement, 30% axial fiber reinforcement. Wherein, the fiber content in both the hoop and axial fiber reinforced layers is 25%, the fiber length is 400μm-800μm, and 8% maleic anhydride grafted polypropylene (MPP) and 50% PPB are added. In this design pipe, the ratio of each layer is reasonable, and the fiber and resin have a good bonding effect, which significantly increases the transverse and longitudinal tensile properties of the pipe, and effectively improves the pressure resistance, temperature resistance, low temperature brittleness and brittleness of the pipe. Significantly lower the coefficient of linear expansion.
以上所述仅是本实用新型的优选实施方式,应当指出,对于本技术领域的普通技术人员,在不脱离本实用新型构思的前提下,还可以做出若干改进和润饰,这些改进和润饰也应视为本实用新型的保护范围内。The above is only a preferred embodiment of the present utility model, and it should be pointed out that for those of ordinary skill in the art, some improvements and modifications can also be made without departing from the concept of the present utility model. Should be regarded as within the scope of protection of the present utility model.
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103047486A (en) * | 2011-10-17 | 2013-04-17 | 上海伟星新型建材有限公司 | Double-orientation fiber-reinforced polypropylene randon copolymer three-layer composite tube |
RU177792U1 (en) * | 2014-10-15 | 2018-03-13 | Пайплайф Чех с.р.о | TUBE BASED ON THERMOPLASTIC COMPOSITE MATERIAL |
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2011
- 2011-10-17 CN CN201120395624XU patent/CN202266763U/en not_active Expired - Lifetime
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103047486A (en) * | 2011-10-17 | 2013-04-17 | 上海伟星新型建材有限公司 | Double-orientation fiber-reinforced polypropylene randon copolymer three-layer composite tube |
RU177792U1 (en) * | 2014-10-15 | 2018-03-13 | Пайплайф Чех с.р.о | TUBE BASED ON THERMOPLASTIC COMPOSITE MATERIAL |
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Granted publication date: 20120606 |