CN202255435U - Clamp used for internal-bracing sleeve - Google Patents
Clamp used for internal-bracing sleeve Download PDFInfo
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Abstract
一种用于内撑式套筒的夹具。机座顶盖安装在机座上,机座端盖位于机座顶盖的中心孔内。传动机构的蜗杆安装在机座的外圆周上安装台面的孔内,并与进给机构的蜗轮垂直配合;轴穿过机座顶盖中心孔内的机座端盖,一端位于进给机构的螺套内,另一端位于机座中心的轴承座内。进给机构安装在机座内。进给机构的蜗轮套装在轴上;进给机构的第一套筒和第二套筒均位于机座内,并被套装在轴上。蜗轮套装在轴上,并位于第一套筒和第二套筒之间。夹紧机构位于在机座顶盖上表面,并套装在轴上。弹性套两端的斜面分别与左旋锥盘、右旋锥盘的外表面配合。通过扭矩限制机构实现蜗杆轴的间歇稳定运动。本实用新型具有结构简单、安全可靠和使用方便的特点。
A clamp for internally braced sleeves. The machine base top cover is installed on the machine base, and the machine base end cover is located in the central hole of the machine base top cover. The worm of the transmission mechanism is installed in the hole of the mounting table on the outer circumference of the machine base, and is vertically matched with the worm wheel of the feed mechanism; the shaft passes through the end cover of the machine base in the center hole of the top cover of the machine base, and one end is located The other end is located in the bearing seat in the center of the machine base. The feeding mechanism is installed in the machine base. The worm gear of the feed mechanism is sleeved on the shaft; the first sleeve and the second sleeve of the feed mechanism are located in the machine base and are sleeved on the shaft. The worm gear is sleeved on the shaft and located between the first sleeve and the second sleeve. The clamping mechanism is located on the upper surface of the top cover of the base and is sleeved on the shaft. The slopes at both ends of the elastic sleeve cooperate with the outer surfaces of the left-handed cone and the right-handed cone respectively. The intermittent stable movement of the worm shaft is realized by the torque limiting mechanism. The utility model has the characteristics of simple structure, safety and reliability and convenient use.
Description
技术领域 technical field
本发明涉及套筒类零件测量领域,具体是对套筒类零件的内圆定位、夹紧,用于测量套筒零件外形的夹具。 The invention relates to the field of measuring sleeve parts, in particular to a fixture for positioning and clamping the inner circle of the sleeve parts and measuring the shape of the sleeve parts. the
背景技术 Background technique
目前有多种套筒类零件的夹具,例如自定心弹簧套筒夹具、后拉式套筒卡盘和柔性自定心夹具等。其中《金属加工》2010年第3期《自定心弹簧套筒类夹具加工薄壁长筒零件》一文中的套筒类零件夹具在轴向定位方式上有很大的改进,提高了套筒类零件装夹的同轴度要求,但其传递动力部分还是传统的拉杆,拉杆通过直线运动直接带动弹簧套筒来控制套筒类零件夹具的夹紧、松弛,留给套筒类零件夹具夹紧的缓冲操作空间比较少,而且文中公开的套筒类零件夹具是气动式的夹具,依靠调节气体压力的大小调节控制夹具夹紧零件力的大小,这样不便于微动操作套筒类零件夹具,使得损伤零件形状的可能性增大。 At present, there are many kinds of fixtures for socket parts, such as self-centering spring socket fixtures, back-pull socket chucks and flexible self-centering fixtures. Among them, "Metal Processing" No. 3, 2010 "Processing Thin-walled Long Tube Parts with Self-Centering Spring Sleeve Fixtures" has greatly improved the axial positioning method of the sleeve-type parts fixture, which improves the sleeve The coaxiality requirements for the clamping of such parts, but the power transmission part is still the traditional tie rod. The pull rod directly drives the spring sleeve through linear motion to control the clamping and loosening of the sleeve-type parts fixture, leaving the sleeve-type parts fixture clamp The tight buffer operation space is relatively small, and the sleeve-type parts fixture disclosed in the article is a pneumatic fixture, and the force of the clamping part is controlled by adjusting the size of the gas pressure, which is not convenient for micro-operation of the sleeve-type parts fixture , which increases the possibility of damage to the shape of the part. the
发明内容 Contents of the invention
为克服现有技术中存在的不适于微动操作和易损伤零件的不足,本发明提出了一种内撑式套筒类零件夹具。 In order to overcome the deficiencies in the prior art that are not suitable for micro-motion operations and easily damaged parts, the present invention proposes an inner support type sleeve-like parts fixture. the
本发明包括机座、机座顶盖、轴、机座端盖、夹紧机构、进给机构、传动机构和扭矩限制机构。所述的夹紧机构包括左旋锥盘、导向销、右旋锥盘、螺套、弹性套和压套。所述的进给机构包括螺套、第一套筒和第二套筒。所述的传动机构包括蜗轮、蜗杆、手柄螺栓、手柄挡圈、手轮挡环、手柄、弹簧、主动摩擦轮、摩擦轮端盖、从动摩擦轮、轴承支架、第一轴承限位套、第二轴承限位套和蜗杆端盖。所述的扭矩限制机构包括手柄、手柄挡圈和手柄螺栓、弹簧、主动摩擦轮和从动摩擦轮。其中: The invention comprises a machine base, a top cover of the machine base, a shaft, an end cover of the machine base, a clamping mechanism, a feeding mechanism, a transmission mechanism and a torque limiting mechanism. The clamping mechanism includes a left-handed cone, a guide pin, a right-handed cone, a screw sleeve, an elastic sleeve and a pressure sleeve. The feeding mechanism includes a screw sleeve, a first sleeve and a second sleeve. The transmission mechanism includes a worm wheel, a worm, a handle bolt, a handle retaining ring, a hand wheel retaining ring, a handle, a spring, a driving friction wheel, a friction wheel end cover, a driven friction wheel, a bearing bracket, a first bearing limit sleeve, a second Two bearing limit sleeves and worm end caps. The torque limiting mechanism includes a handle, a handle retaining ring and a handle bolt, a spring, a driving friction wheel and a driven friction wheel. in:
机座顶盖安装在机座上,机座端盖位于机座顶盖的中心孔内。传动机构的蜗杆安装在机座的外圆周上安装台面的孔内,并与进给机构的蜗轮垂直配合;轴穿过机座顶盖中心孔内的机座端盖,一端位于进给机构的螺套内,另一端位于机座中心的轴承座内。 The machine base top cover is installed on the machine base, and the machine base end cover is located in the central hole of the machine base top cover. The worm of the transmission mechanism is installed in the hole of the mounting table on the outer circumference of the machine base, and is vertically matched with the worm wheel of the feed mechanism; the shaft passes through the end cover of the machine base in the center hole of the top cover of the machine base, and one end is located The other end is located in the bearing seat in the center of the machine base. the
进给机构安装在机座内。进给机构的蜗轮套装在轴上;进给机构的第二套筒套装在轴位于轴承座一端。第一套筒和第二套筒均位于机座内,并被套装在轴上。蜗轮套 装在轴上,并位于第一套筒和第二套筒之间。 The feeding mechanism is installed in the machine base. The worm gear of the feed mechanism is set on the shaft; the second sleeve of the feed mechanism is set on the shaft at one end of the bearing seat. Both the first sleeve and the second sleeve are located in the machine base and fitted on the shaft. The worm gear is sleeved on the shaft and is located between the first sleeve and the second sleeve. the
夹紧机构位于在机座顶盖上表面,并套装在轴上。螺套位于机座上方的轴上。左旋锥盘和右旋锥盘均套装在螺套上,并且左旋锥盘安装在螺套左螺纹部分,右旋锥盘安装在螺套的右螺纹部分。导向销穿过左旋锥盘、右旋锥盘和机座顶盖上的通孔,将左旋锥盘和右旋锥盘和机座顶盖定位连接。弹性套套装在左旋锥盘和右旋锥盘上,并通过压套将弹性套固定在机座顶盖上。弹性套与左旋锥盘和右旋锥盘之间均为过渡配合;导向销与左旋锥盘和右旋锥盘之间均为间隙配合。 The clamping mechanism is located on the upper surface of the top cover of the base and is sleeved on the shaft. The threaded sleeve is located on the shaft above the frame. Both the left-handed cone and the right-handed cone are set on the screw sleeve, and the left-handed cone is installed on the left thread part of the screw sleeve, and the right-handed cone is installed on the right thread part of the screw sleeve. The guide pin passes through the through holes on the left-handed cone, the right-handed cone and the top cover of the machine base, and the left-handed cone and the right-handed cone are positioned and connected to the top cover of the machine base. The elastic sleeve is set on the left-handed cone and the right-handed cone, and the elastic sleeve is fixed on the top cover of the machine base through the pressure sleeve. The transition fit between the elastic sleeve and the left-handed cone and the right-handed cone; the clearance fit between the guide pin and the left-handed cone and the right-handed cone. the
在传动机构的蜗杆通过轴承支架装入机座外圆周上传动机构安装台面上的通孔内,蜗杆的一端位于蜗杆端盖的中心孔内,蜗杆的另一端位于主动摩擦轮的中心孔内。主动摩擦轮和从动摩擦轮套装在有第一轴承限位套一端的蜗杆上,并位于蜗杆外圆表面与第一轴承限位套的内圆表面之间。并且主动摩擦轮一个端面与摩擦轮端盖的一个端面贴合。主动摩擦轮和从动摩擦轮通过其配合端端面的齿啮合。弹簧套装在蜗杆上,并位于主动摩擦轮一端端面中心孔内。扭矩限制机构的手柄套装在主动摩擦轮一端。 The worm of the transmission mechanism is loaded into the through hole on the transmission mechanism installation table on the outer circumference of the machine base through the bearing bracket. One end of the worm is located in the center hole of the worm end cover, and the other end of the worm is located in the center hole of the driving friction wheel. The driving friction wheel and the driven friction wheel are set on the worm with one end of the first bearing limiting sleeve, and are located between the outer circular surface of the worm and the inner circular surface of the first bearing limiting sleeve. And one end surface of the driving friction wheel is bonded to one end surface of the friction wheel end cover. The driving friction wheel and the driven friction wheel are meshed through the teeth on their mating end faces. The spring is sheathed on the worm and is located in the center hole of one end face of the driving friction wheel. The handle of the torque limiting mechanism is sleeved on one end of the driving friction wheel. the
所述传动机构中的轴承支架一段端面固定安装有蜗杆端盖,轴承支架另一段端面固定安装有摩擦轮端盖。第一轴承限位套位于一个轴承与摩擦轮端盖之间,第二轴承限位套位于两个轴承之间。弹簧套装在蜗杆上,并位于主动摩擦轮一端端面中心孔内。 A worm end cover is fixedly installed on one end surface of the bearing bracket in the transmission mechanism, and a friction wheel end cover is fixedly installed on the other end surface of the bearing bracket. The first bearing limiting sleeve is located between one bearing and the end cover of the friction wheel, and the second bearing limiting sleeve is located between the two bearings. The spring is sheathed on the worm and is located in the center hole of one end face of the driving friction wheel. the
所述主动摩擦轮一端端面上均匀分布有40个齿。各齿的截面为直角三角形,由该直角三角形的直角边形成了齿高。各齿直角边与斜边的夹角均为70°。所述主动摩擦轮端面上齿截面的直角边平行于主动摩擦轮轴线。主动摩擦轮另一端的轴孔孔径与弹簧的外径相同。 40 teeth are evenly distributed on one end surface of the active friction wheel. The cross section of each tooth is a right triangle, and the tooth height is formed by the right angle sides of the right triangle. The angle between each tooth right-angle side and the hypotenuse is 70°. The right-angled side of the tooth section on the end surface of the active friction wheel is parallel to the axis of the active friction wheel. The diameter of the shaft hole at the other end of the driving friction wheel is the same as the outer diameter of the spring. the
所述从动摩擦轮与主动摩擦轮配合端的端面上均匀分布有40个齿,并且所述各齿与的截面为直角三角形,由该直角三角形的直角边形成了齿高。各齿直角边与斜边的夹角均为70°。所述从动摩擦轮端面上齿截面的直角边平行于主动摩擦轮轴线。 There are 40 teeth evenly distributed on the end surface of the mating end of the driven friction wheel and the driving friction wheel, and the cross-section of each tooth is a right triangle, and the tooth height is formed by the right angle sides of the right triangle. The angle between each tooth right-angle side and the hypotenuse is 70°. The right-angled side of the tooth section on the end face of the driven friction wheel is parallel to the axis of the driving friction wheel. the
从动摩擦轮的齿与主动摩擦轮的齿直相互啮合。 The teeth of the driven friction wheel mesh directly with the teeth of the driving friction wheel. the
左旋锥盘和右旋锥盘均为外圆表面为变直径圆盘,即所述的左旋锥盘和右旋锥盘外圆表面为斜面。左旋锥盘的螺纹通孔为左旋螺纹,右旋锥盘的螺纹通孔为右旋螺纹。所述的左旋锥盘安装在螺套左螺纹部分,右旋锥盘安装在螺套右螺纹部分。在左旋锥盘和右旋锥盘中心的螺纹通孔两边对称分布着2个贯通盘面的导向销孔。 Both the left-handed cone and the right-handed cone have a variable-diameter outer surface, that is, the outer surfaces of the left-handed and right-handed cones are inclined planes. The threaded through hole of the left-handed cone is a left-handed thread, and the threaded through hole of the right-handed cone is a right-handed thread. The left-handed cone is installed on the left thread part of the screw sleeve, and the right-handed cone is installed on the right thread part of the screw sleeve. Two guide pin holes penetrating through the surface of the disk are symmetrically distributed on both sides of the threaded through hole in the center of the left-handed cone and the right-handed cone. the
在弹性套的套筒上,开有三个变形槽,该变形槽的长度贯通弹性套套筒的长度,该 变形槽的方向与弹性套的中心线方向一致,并均匀分布在弹性套套筒的圆周上。在弹性套的法兰边上,亦开有三个变形槽,该变形槽的长度贯通弹性套法兰边,该变形槽的方向垂直于弹性套的中心线方向,并均匀分布在弹性套法兰边的圆周上。弹性套套筒上的变形槽与弹性套法兰边上的变形槽在弹性套圆周上的位置交错,并且弹性套法兰边上的各变形槽分别位于弹性套套筒上相邻的两个变形槽夹角的平分线上。弹性套内孔两端为变径孔,中部为等径孔,使得弹性套两端的内孔表面为向外扩大的斜面;弹性套两端的斜面分别与左旋锥盘、右旋锥盘的外表面配合。 On the sleeve of the elastic sleeve, there are three deformation grooves. The length of the deformation groove runs through the length of the elastic sleeve. on the circumference. There are also three deformation grooves on the flange side of the elastic sleeve. The length of the deformation grooves runs through the flange side of the elastic sleeve. on the circumference of the edge. The positions of the deformation grooves on the elastic sleeve and the deformation grooves on the flange of the elastic sleeve are staggered on the circumference of the elastic sleeve, and the deformation grooves on the flange side of the elastic sleeve are respectively located on the two adjacent sides of the elastic sleeve. The bisector of the included angle of the deformation groove. Both ends of the inner hole of the elastic sleeve are variable-diameter holes, and the middle part is an equal-diameter hole, so that the surfaces of the inner holes at both ends of the elastic sleeve are inclined surfaces that expand outward; Cooperate. the
夹紧部分的夹紧原理:初始位置是左旋锥盘和右旋锥盘在螺套的中间部位,由于弹性套和左旋锥盘、右旋锥盘之间是过渡配合,当放入套筒类零件时,由于弹性套的锥形面受力后的均匀弹性变形特性,弹性套、左旋锥盘和右旋锥盘共同均匀地挤压着套筒类零件,此时蜗轮逆时针转动带动螺套逆时针转动,左旋锥盘和右旋锥盘分别延导向销向上、向下运动,弹性套锥形面与左旋锥盘、右旋锥盘的锥形面错位移动迫使弹簧套的各簧瓣向心均匀收缩来夹紧套筒类零件。 The clamping principle of the clamping part: the initial position is that the left-handed cone and the right-handed cone are in the middle of the screw sleeve. Since the elastic sleeve and the left-handed and right-handed cones are transition fit, when the sleeve is placed Parts, due to the uniform elastic deformation characteristics of the tapered surface of the elastic sleeve, the elastic sleeve, the left-handed cone and the right-handed cone will squeeze the sleeve parts evenly, and the worm wheel rotates counterclockwise to drive the screw sleeve. Rotating counterclockwise, the left-handed cone and the right-handed cone move up and down along the guide pins respectively, and the conical surface of the elastic sleeve is misaligned with the conical surfaces of the left-handed and right-handed cones, forcing the spring petals of the spring sleeve to move The heart shrinks evenly to clamp sleeve parts. the
由手柄、手柄挡圈和手柄螺栓、弹簧、主动摩擦轮、从动摩擦轮组成扭矩限制机构来保证蜗杆轴的间歇稳定运动,在弹性套和左旋锥盘、右旋锥盘压紧套筒类零件后,转动手柄使夹具夹紧套筒类零件并给一定的预紧力,合适的预紧力保证套筒类零件的正常作业和尺寸的不变,转动手柄螺栓可以调节预紧力的大小,控制本实例不会由于过固定而改变精密套筒类零件尺寸的变化。 The torque limiting mechanism is composed of handle, handle retaining ring, handle bolt, spring, driving friction wheel and driven friction wheel to ensure the intermittent and stable movement of the worm shaft, and compress sleeve parts between the elastic sleeve and the left-handed and right-handed cones. Finally, turn the handle to make the clamp clamp the sleeve parts and give a certain pre-tightening force. The appropriate pre-tightening force ensures the normal operation and size of the sleeve parts. Turning the handle bolt can adjust the size of the pre-tightening force. Controlling this example will not change the size of precision sleeve parts due to overfixing. the
进给部分扭矩限制机构的原理:由主动摩擦轮和从动摩擦轮的直角三角形齿形配合完成,在设定好预紧力情况下主动摩擦轮顺时针转动造成主动摩擦轮直角三角形齿形的斜边和从动摩擦轮直角三角形齿形的斜边摩擦错开推动主动摩擦轮退后压缩弹簧,主动摩擦轮转动一个齿形后,弹簧弹力推动主动摩擦轮前进,主动摩擦轮和从动摩擦轮直角三角形齿形的斜边再次紧贴在一起,以此形式无效转动3-4圈可以保证以给定的预紧力夹紧套筒类零件,并能够较好地保护零件的外表面。主动摩擦轮逆时针转动时,主动摩擦轮直角三角形齿形的直角边与从动摩擦轮直角三角形齿形的直角边相抵,从而从从动摩擦轮随着主动摩擦轮逆时针转动,实现打开套筒类零件夹具,取出零件。本发明具有结构简单、安全可靠和使用方便的特点。 The principle of the torque limiting mechanism of the feed part: it is completed by the cooperation of the right-angled triangle tooth shape of the active friction wheel and the driven friction wheel. Under the condition of setting the pre-tightening force, the clockwise rotation of the active friction wheel causes the oblique triangle tooth shape of the active friction wheel. The side and the hypotenuse of the driven friction wheel’s right-angled triangle tooth shape are staggered to push the active friction wheel back and compress the spring. After the active friction wheel rotates a tooth shape, the spring force pushes the active friction wheel forward. The hypotenuses of the shape are close together again, and the invalid rotation of 3-4 circles in this form can ensure that the sleeve parts are clamped with a given pre-tightening force, and the outer surface of the parts can be better protected. When the driving friction wheel rotates counterclockwise, the right-angled side of the right-angled triangle tooth shape of the driving friction wheel and the right-angled side of the right-angled triangle tooth shape of the driven friction wheel, so that the driven friction wheel rotates counterclockwise with the driving friction wheel to realize the opening of the sleeve Parts fixture, take out the part. The invention has the characteristics of simple structure, safety, reliability and convenient use. the
附图说明 Description of drawings
附图1是内撑式套筒类零件夹具结构示意图的主视图; Accompanying drawing 1 is the front view of the schematic diagram of the fixture structure of the inner supporting sleeve type parts;
附图2是内撑式套筒类零件夹具结构示意图的俯视图; Accompanying drawing 2 is the plan view of the schematic diagram of the fixture structure of the inner supporting sleeve type parts;
附图3是进给机构的结构示意图; Accompanying drawing 3 is the structural representation of feed mechanism;
附图4是机座的结构示意图; Accompanying drawing 4 is the structural representation of support;
附图5是主动摩擦轮的结构示意图; Accompanying drawing 5 is the structural representation of active friction wheel;
附图6是机座顶盖的结构示意图; Accompanying drawing 6 is the structural representation of machine base top cover;
附图7是压套的结构示意图; Accompanying drawing 7 is the structural representation of pressure sleeve;
附图8a、图8b是弹性套的结构示意图;其中图8a为三维示意图,图8b为剖视图; Accompanying drawing 8a, Fig. 8b are the structural representations of elastic sleeve; Wherein Fig. 8a is a three-dimensional schematic diagram, Fig. 8b is a sectional view;
附图9a、图9b是锥盘的结构示意图;其中图9a为主视图,图9b为俯视图。图中: Accompanying drawing 9a, Fig. 9b are the structure schematic diagrams of conical disk; Wherein Fig. 9a is main view, Fig. 9b is top view. In the picture:
1.机座 2.机座顶盖 3.压套 4.弹性套 5.左旋锥盘
1. Machine base 2. Machine base top cover 3. Compression sleeve 4.
6.导向销 7.右旋锥盘 8.螺套挡圈 9.螺套 10.轴
6. Guide pin 7. Right-
11.机座端盖 12.蜗轮 13.第一套筒 14.挡圈 15.轴承端盖
11.
16.第二套筒 17.蜗杆 18.手柄螺栓 19.手柄挡圈 20.手轮挡环
16.
21.手柄 22.弹簧 23.主动摩擦轮 24.摩擦轮端盖 25.从动摩擦轮
21.
26.第一轴承限位套 27.圆螺母 28.轴承支架 29.蜗杆轴套筒
26. The first
30.第二轴承限位套 31.轴承 32.蜗杆端盖
30. Second bearing limit sleeve 31.
具体实施方式 Detailed ways
本实例是一种内撑式套筒类零件的夹具,用于套筒类零件的夹紧和检测。 This example is a fixture for inner-supported sleeve parts, which is used for clamping and testing sleeve parts. the
如图1和图2所示。本实例包括机座1、机座顶盖2、轴10、机座端盖11、夹紧机构、进给机构、传动机构和扭矩限制机构,其中机座顶盖2安装在机座1上,机座端盖11位于机座顶盖2的中心孔内,轴10的轴承座位于机座1的中心孔内,并通过轴承端盖15固紧。夹紧机构安装在机座顶盖2上,进给机构安装在机座1内,通过夹紧机构和进给机构分别完成夹紧套筒类零件和外部作用力的传入。在机座1的外圆周上有传动机构的安装台面,并且该安装台面与机座1的圆周表面相切。
As shown in Figure 1 and Figure 2. This example includes a
如图4所示,机座1为圆形的壳体,用于支撑整个夹具。机座1内底部中心有一个凸台,该凸台中心有阶梯孔,凸台外沿有4个螺纹通孔,用于安装轴承端盖15从而固定轴承。所述的阶梯孔的小孔径与装配于轴10上的轴承外径相同,阶梯孔的大孔径与轴承端盖15的外径相同,轴承端盖15嵌入大孔内并通过螺栓固定。机座1凹槽壁的端面上有机座顶盖2的连接孔。机座1底部有沿径向外延伸的法兰边,通过该法兰边将机座固定于其它设备上。在机座1的外圆周面上有凸出该圆周表面的凸台,凸台 表面形成了传动机构的安装台面,并且该安装台面与圆周表面相切。所述的安装台面上有一贯通孔,该通孔的中心线垂直于安装台面,且该中心线与机座1的中心线的垂直距离为蜗杆17与蜗轮12的分度圆半径之和。在安装台面上环所述的贯通孔均布有轴承支架28的螺纹连接孔,进给机构的轴承支架28穿过安装台面的通孔并通过螺栓连接固定其到机座1上。
As shown in FIG. 4 , the
如图6所示,机座顶盖2为圆形板,其外径与机座1的外径相同。机座顶盖2内表面的中心有安装凸台,安装凸台上有2个对称分布在轴承孔两边的导向销孔,每个导向销孔外四周周均布有安装导向销6的4个螺纹孔。机座顶盖2外表面的中心有凹槽,并且所述的凹槽的直径与左旋锥盘的外径相同。在机座顶盖2中心有阶梯状的通孔,在所述机座顶盖2的中心通孔内,由阶梯形成的平面上,有机座端盖11的安装孔。机座顶盖2的阶梯状中心通孔的大直径与机座端盖11的外径相同,该通孔的小直径与轴承座的外径相同。在机座顶盖2的外缘处有6个机座1的安装孔,在所述的机座1的安装孔内侧,均匀分布有压套3的安装孔。
As shown in FIG. 6 , the base cover 2 is a circular plate whose outer diameter is the same as that of the
机座端盖11为圆环状。在机座端盖11的中心有与轴10配合的通孔。在机座端盖11的一个表面有轴向凸出的环形凸台,用于轴承外圈的轴向定位。在机座端盖11的外缘均布有6个沉头孔,用于将机座端盖11与机座顶盖2固连。 The base end cover 11 is circular. There is a through hole matched with the shaft 10 at the center of the base end cover 11 . There is an axially protruding annular boss on one surface of the end cover 11 of the machine base, which is used for axial positioning of the outer ring of the bearing. There are 6 countersunk holes evenly distributed on the outer edge of the end cover 11 of the machine base, which are used to connect the end cover 11 of the machine base with the top cover 2 of the machine base. the
轴10为阶梯轴,所述轴10一端的外径与螺套9的内径相同,并且该端端面有螺钉孔,用于安装螺套挡圈8;所述轴10的另一端的外径与第二套筒16的内径相同,并且该端端面有2个螺钉孔,用于安装挡圈14;所述轴10的中部有两级台阶,其中大直径台阶与机座端盖11的中心孔配合,小直径台阶与轴承座的内孔配合。
The shaft 10 is a stepped shaft, and the outer diameter of one end of the shaft 10 is the same as the inner diameter of the
进给机构包括轴10、螺套9、第一套筒13、第二套筒16、轴承座。轴10穿过机座顶盖2中心孔内的机座端盖11,一端位于螺套9内,另一端位于机座1中心的轴承座内。第一套筒13和第二套筒16均位于机座1内,并被套装在轴10上。蜗轮12套装在轴10上,并位于第一套筒13和第二套筒16之间。蜗杆17与蜗轮12垂直配合。
The feeding mechanism includes a shaft 10, a
传动机构包括蜗轮12、蜗杆17、手柄螺栓18、手柄挡圈19、手轮挡环20、手柄21、弹簧22、主动摩擦轮23、摩擦轮端盖24、从动摩擦轮25、轴承支架28、蜗杆轴套筒29、第一轴承限位套26、第二轴承限位套30和蜗杆端盖32。
The transmission mechanism includes a
轴承支架28装入机座1外圆周上传动机构安装台面上的通孔内。在轴承支架28一段端面固定安装有蜗杆端盖32,轴承支架28另一段端面固定安装有摩擦轮端盖24; 轴承支架28的内径与轴承31的外径相同。蜗杆17装入轴承支架28内,蜗杆17的一端位于蜗杆端盖32的中心孔内,蜗杆17的另一端位于主动摩擦轮23的中心孔内。一对轴承31套装在蜗杆17上,分别位于蜗杆17靠近蜗杆端盖32一端和蜗杆17中部。第一轴承限位套26和第二轴承限位套30装在轴承支架28内;第一轴承限位套26与第二轴承限位套30的外圆表面均与轴承支架28的内表面间隙配合。第二轴承限位套30位于两个轴承31之间,第一轴承限位套26位于一个轴承与摩擦轮端盖24之间。主动摩擦轮23和从动摩擦轮25套装在有第一轴承限位套26一端的蜗杆17上,并位于蜗杆17外圆表面与第一轴承限位套26的内圆表面之间。并且主动摩擦轮23外圆周上法兰边的一个端面与摩擦轮端盖24的一个端面贴合;主动摩擦轮23和从动摩擦轮25通过其相互配合端端面的齿啮合。弹簧22套装在蜗杆17上,并位于主动摩擦轮23一端端面中心孔内。手柄21套装在主动摩擦轮23一端;手柄21的一个端面与主动摩擦轮23外圆周上法兰边的另一个端面贴合。在手柄21端面的凹槽内,安装有手轮挡环20,用于将弹簧22固定在主动摩擦轮23端面的中心孔内。手柄挡圈19置于手柄21端面的凹槽内,并且该手柄挡圈19的外圆表面与手柄21中心槽内壁之间间隙配合,用于将手轮挡环20固定在手柄21端面的凹槽内;手柄螺栓18穿过手柄挡圈19的中心孔,安装在蜗杆17端面的中心孔内,将手柄21固紧在蜗杆17一端。
蜗杆17装入轴承支架28内,轴承支架28为蜗杆17提供转动的支撑。由摩擦轮端盖24、第一轴承限位套26、圆螺母27、蜗杆轴套筒29、第二轴承限位套30和蜗杆端盖32实现了轴承支架28内两个支撑轴承之间距离恒定,两个支撑轴承之间距离的恒定保证了蜗杆轴稳定转动,圆螺母27与蜗杆轴17是螺纹配合,摩擦轮端盖24和蜗杆端盖32套筒内部零件提供一个密封的工作环境。
The
扭矩限制机构包括手柄21、手柄挡圈19和手柄螺栓18、弹簧22、主动摩擦轮23和从动摩擦轮25。扭矩限制机构用于保证蜗杆17以设定的打滑扭矩稳定运动。调节打滑扭矩时,转动手柄螺栓18调节手柄挡圈19的位置,改变弹簧22的伸长量,从而实现调节打滑扭矩。当转动手柄21的力矩超过预先设定的打滑扭矩时,则转动手柄21的外力不能传入到蜗杆17,从而保证套筒类零件装夹的安全性,不会因为误操作破坏套筒类零件的表面和形状。在扭矩限制机构中:
The torque limiting mechanism includes a
手柄21为中空回转体,内孔是阶梯形通孔,在小孔径端与主动摩擦轮23通过键联接,直接带动主动摩擦轮23转动。
The
如图5所示,在主动摩擦轮23中部有径向凸出的法兰边,在主动摩擦轮23中心有贯通的轴孔,并且所述轴孔的孔径与蜗杆17的外径相同。主动摩擦轮23一端端面上均匀分布有40个齿;各齿的截面为直角三角形,由该直角三角形的直角边形成了齿高,本实施例中,齿高为1.44mm;各齿直角边与斜边的夹角均为70°。所述主动摩擦轮23端面上齿截面的直角边平行于主动摩擦轮轴线。主动摩擦轮23另一端的外圆表面有键槽,并且该端处的轴孔孔径与弹簧22的外径相同。
As shown in FIG. 5 , there is a radially protruding flange in the middle of the driving
从动摩擦轮25亦为中空回转体。从动摩擦轮25的外径与第一轴承限位套26的内径相同,从动摩擦轮25的内径与蜗杆17的外径相同。从动摩擦轮25与主动摩擦轮23配合端的端面上均匀分布有40个齿,并且所述各齿与的截面为直角三角形,由该直角三角形的直角边形成了齿高,本实施例中,齿高为1.44mm;各齿直角边与斜边的夹角均为70°。所述从动摩擦轮25端面上齿截面的直角边平行于主动摩擦轮轴线。从动摩擦轮25通过键与蜗杆17连接,从而带动蜗杆17转动。
The driven
从动摩擦轮的齿与主动摩擦轮的齿直相互啮合。 The teeth of the driven friction wheel mesh directly with the teeth of the driving friction wheel. the
摩擦轮端盖24为圆环状,在摩擦轮端盖24的中心有与蜗杆17间隙配合的通孔,在摩擦轮端盖24的外缘均布有6个沉头孔,用于挡住第一轴承限位套26不让其沿蜗杆17轴线方向移动。蜗杆端盖32外形与机座端盖11外形相似,尺寸略有不同,用于轴承外圈的轴向定位。
The friction
轴承支架28为套筒形,一端有径向凸出的连接法兰边,在该法兰边上均布有6个沉头孔,用于将轴承支架28固定于机座1上传动机构的安装台面,轴承支架28主体部分两个端面都有沿圆周方向均匀分布6个螺纹孔,分别用于将摩擦轮端盖24和蜗杆端盖32固定于轴承支架28上。
The bearing
蜗杆17是阶梯轴杆,杆径小的一端端面有1个螺纹孔,以便于通过手柄螺栓18依次将手柄挡圈19、手柄挡环20、弹簧22、主动摩擦轮23、从动摩擦轮25固定在蜗杆17杆径小的一端上,主动摩擦轮23与从动摩擦轮25齿形部分相对配合。杆径小的一端的第二台阶轴杆为用来安装圆螺母27的螺纹,圆螺母27用于固定安装于第三台阶轴杆的轴承内圈的轴向位置,另一端为蜗杆。
The
由手柄21、手柄挡圈19和手柄螺栓18、弹簧22、主动摩擦轮23、从动摩擦轮25组成扭矩限制机构来保证蜗杆轴的以给定的力矩稳定运动,超过预先给定的力矩则转动手柄21的外力不能传入到蜗杆17,从而保证套筒类零件装夹的安全性,不会因 为人为的误操作破坏套筒类零件的表面和形状。在本实例弹性套4和左旋锥盘5、右旋锥盘7压紧套筒类零件后,转动手柄21使夹具以预先设定的预紧力夹紧套筒类零件,合适的预紧力保证套筒类零件的正常作业,转动手柄螺栓18可以调节预紧力的大小,从而不会由于过固定而改变精密套筒类零件尺寸的变化。
The torque limiting mechanism is composed of the
扭矩限制机构的原理:由主动摩擦轮23和从动摩擦轮25的直角三角形齿形运动完成。在设定好预紧力情况下主动摩擦轮23顺时针转动造成主动摩擦轮23直角三角形齿形的斜边和从动摩擦轮25直角三角形齿形的斜边摩擦错开推动主动摩擦轮23退后压缩弹簧22,主动摩擦轮23转动一个齿形后,弹簧22弹力推动主动摩擦轮23前进,主动摩擦轮23和从动摩擦轮25直角三角形齿形的斜边再次紧贴在一起,以此形式无效转动3-4圈可以保证以给定的预紧力夹紧套筒类零件,以此保证套筒类零件的安全。主动摩擦轮23逆时针转动时,主动摩擦轮23直角三角形齿形的直角边与从动摩擦轮25直角三角形齿形的直角边相抵,从而从动摩擦轮25随着主动摩擦轮23逆时针转动,实现打开套筒类零件夹具,取出零件。
The principle of the torque limiting mechanism: it is completed by the right-angled triangle tooth shape motion of the driving
夹紧机构包括左旋锥盘5、导向销6、右旋锥盘7、螺套挡圈8、螺套9、弹性套4和压套3。螺套9套装在位于机座1上方的轴10上。左旋锥盘5和右旋锥盘7均套装在螺套9上。导向销6穿过左旋锥盘5、右旋锥盘7和机座顶盖2上的通孔,将左旋锥盘5和右旋锥盘7和机座顶盖2定位连接。弹性套4套装在左旋锥盘5和右旋锥盘7上,并通过压套3固紧。导向销6穿过机座顶盖2上的导向销孔,通过螺栓固定在机座顶盖2上,导向销6为左旋锥盘5和右旋锥盘7的运动提供导向。在机座顶盖2轴承孔安装轴承,轴10穿过轴承内孔,通过轴承支架轴10,使轴10可以在机座顶盖2内转动,此处轴承通过机座端盖11和第一套筒13固定位置。螺套9安装在轴10轴径大的一端,螺套9有凹槽的一端安装在轴10轴径大的一端外部,螺套挡圈8通过螺钉固定于轴10端部来压紧螺套9,螺套挡圈8保证螺套9不能沿轴10上下移动。左旋锥盘5安装在螺套9左螺纹部分,右旋锥盘7安装在螺套9右螺纹部分,左旋锥盘5和右旋锥盘7都穿过导向销6,他们之间是间隙配合。压套3通过螺栓将弹性套4固定在机座顶盖2上,弹性套4和左旋锥盘5、右旋锥盘7之间是过渡配合,过渡配合的间隙用于夹紧套筒类零件。机座端盖11、第一套筒13、第二套筒16、挡圈14和轴承端盖15保证蜗轮12处于与蜗杆轴17准确配合的位置。
The clamping mechanism includes a left-
在所述的夹紧机构中: In the clamping mechanism described:
左旋锥盘5和右旋锥盘7均为外圆表面为变直径圆盘,即所述的左旋锥盘5和右旋锥盘7外圆表面为斜面。左旋锥盘5和右旋锥盘7的中心有螺纹通孔,该通孔的直径与螺套9的外径相同,并且左旋锥盘5的螺纹通孔为左旋螺纹,右旋锥盘7的螺纹通孔为右旋螺纹。在左旋锥盘5和右旋锥盘7中心的螺纹通孔两边对称分布着2个贯通盘面的导向销孔。
Both the left-
导向销6的外径与左旋锥盘5和右旋锥盘7上的导向销孔内径相同,并且导向销6一端有径向凸出的连接法兰边,在该法兰边上均布有螺栓孔。
The outer diameter of
螺套9为中空回转体,其内径与轴10的外径相同,并通过键固定在轴10上。将螺套9装入左旋锥盘5和右旋锥盘7的中心孔内,并与左旋锥盘5和右旋锥盘7螺纹配合。螺套9与左旋锥盘5配合部分的螺纹为左旋螺纹,螺套9与右旋锥盘7配合部分的螺纹为右旋螺纹。螺套中部的外圆表面有螺纹退刀槽。
The
压套3为圆环状,其内孔为阶梯状。所述的压套3的最小内径和最大内径分别与弹性套4套筒的外径和法兰边的外径间隙配合。在压套3的一端的端面上均布有机座顶盖2的安装孔。 The pressure sleeve 3 is annular, and its inner hole is stepped. The minimum inner diameter and the maximum inner diameter of the pressure sleeve 3 are respectively in clearance fit with the outer diameter of the sleeve of the elastic sleeve 4 and the outer diameter of the flange side. The mounting holes of the organic seat top cover 2 are evenly distributed on the end face of one end of the pressure sleeve 3 . the
弹性套4亦为圆环状,并被做成定心夹紧的三瓣结构,使弹性套4受外力后能够产生均匀的弹性变形,以实现对工件的自动定心和压紧。弹性套4的具体结构特征描述如下:在弹性套4的套筒一端端面有径向凸出的法兰边。所述弹性套4的套筒的外径和法兰边的外径分别略小于压套3的最小内径和最大内径。在弹性套4的套筒上,开有三个变形槽,该变形槽的长度贯通弹性套套筒的长度,该变形槽的方向与弹性套4的中心线方向一致,并均匀分布在弹性套套筒的圆周上。在弹性套4的法兰边上,亦开有三个变形槽,该变形槽的长度贯通弹性套法兰边,该变形槽的方向垂直于弹性套4的中心线方向,并均匀分布在弹性套4法兰边的圆周上。弹性套套筒上的变形槽与弹性套法兰边上的变形槽在弹性套4圆周上的位置交错,并且弹性套法兰边上的各变形槽分别位于弹性套套筒上相邻的两个变形槽夹角的平分线上。弹性套4内孔两端为变径孔,中部为等径孔,使得弹性套4两端的内孔表面为向外扩大的斜面。弹性套4两端的斜面分别与左旋锥盘5、右旋锥盘7的外表面配合。
The elastic sleeve 4 is also in the shape of a ring, and is made into a centering and clamping three-lobe structure, so that the elastic sleeve 4 can produce uniform elastic deformation after being subjected to an external force, so as to realize automatic centering and compression of the workpiece. The specific structural features of the elastic sleeve 4 are described as follows: There is a radially protruding flange edge on the sleeve end surface of the elastic sleeve 4 . The outer diameter of the sleeve of the elastic sleeve 4 and the outer diameter of the flange are slightly smaller than the minimum inner diameter and the maximum inner diameter of the pressure sleeve 3 respectively. On the sleeve of the elastic sleeve 4, there are three deformation grooves. The length of the deformation grooves runs through the length of the elastic sleeve sleeve. on the circumference of the cylinder. On the flange side of the elastic sleeve 4, there are also three deformation grooves. The length of the deformation grooves runs through the flange side of the elastic sleeve. 4 on the circumference of the flange. The deformation grooves on the elastic sleeve sleeve and the deformation grooves on the flange side of the elastic sleeve are staggered on the circumference of the elastic sleeve 4, and the deformation grooves on the flange side of the elastic sleeve are respectively located on two adjacent sides of the elastic sleeve sleeve The bisector of the included angle of the deformation slots. Both ends of the inner hole of the elastic sleeve 4 are variable-diameter holes, and the middle part is an equal-diameter hole, so that the surfaces of the inner holes at both ends of the elastic sleeve 4 are inclined surfaces that expand outward. The slopes at both ends of the elastic sleeve 4 cooperate with the outer surfaces of the left-
螺套挡圈8和挡圈14均为圆盘状。螺套挡圈8中心有螺钉沉槽;挡圈14的端面有2个螺钉沉槽。螺套挡圈8安装在螺套9内并位于轴10一端。挡圈14安装在轴承端盖15内并位于轴10另一端。
Both the
工作时,夹紧机构的初始位置是左旋锥盘5和右旋锥盘7在螺套9的中间部位,原本弹性套4和左旋锥盘5、右旋锥盘7之间就是过渡配合,当放入套筒类零件时,由于弹性套4的锥形面受力后的均匀弹性变形特性,弹性套4、左旋锥盘5和右旋锥盘7共同均匀地挤压着套筒类零件,此时由手柄21传入的动力使蜗轮12逆时针转动带动螺套9逆时针转动,左旋锥盘5和右旋锥盘7分别延导向销6向上、向下运动,弹性套4锥形面与左旋锥盘5、右旋锥盘7的锥形面错位移动迫使弹簧套的各簧瓣向心均匀收缩来夹紧套筒类零件,保证套筒类零件的圆周度。
When working, the initial position of the clamping mechanism is that the left-
本实例运动过程包括两个运动过程:放置并夹紧零件和打开夹具并取出零件。 The motion process of this example includes two motion processes: placing and clamping the part and opening the fixture and taking out the part. the
放置并夹紧零件时,调节手柄螺栓18设定本实例将需要的预紧力,转动手柄21使左旋锥盘5和右旋锥盘7处于螺套9的中间部位。将套筒类零件放置于弹性套4和锥盘5、右旋锥盘7之间,顺时针转动手柄21,手柄21的转动带动主动摩擦轮23转动,通过扭矩限制机构带动蜗杆轴17转动,蜗杆轴17的转动带动蜗轮12转动,蜗轮12的转动带动轴10转动,轴10的转动带动螺套9转动,螺套9的转动带动左旋锥盘5和右旋锥盘7延导向销6分别向下运动和向上运动,则弹性套4和锥盘5、右旋锥盘7之间距离缩小,直至转动手柄21听到3-4下咯噔的响声,使扭矩限制机构运作达到预设的预紧力,从而夹紧套筒类零件。
When placing and clamping the parts, adjust the
打开夹具并取出零件时,逆时针转动手柄21,手柄21的转动带动主动摩擦轮23转动,通过扭矩限制机构带动蜗杆轴17转动,蜗杆轴17的转动带动蜗轮12转动,蜗轮12的转动带动轴10转动,轴10的转动带动螺套9转动,螺套9的转动带动左旋锥盘5和右旋锥盘7延导向销6分别向上运动和向下运动,则弹性套4和左旋锥盘5、右旋锥盘7之间距离增大,直至左旋锥盘5和右旋锥盘7处于螺套9的中间部位,取出套筒类零件。
When opening the fixture and taking out the parts, turn the
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102294664A (en) * | 2011-06-30 | 2011-12-28 | 西北工业大学 | Clamp for inner support sleeve |
CN110823052A (en) * | 2019-12-16 | 2020-02-21 | 中能(天津)智能传动设备有限公司 | Device and method for detecting throat diameter and center distance installation position of double-envelope worm gear speed reducer |
CN110967043A (en) * | 2019-12-30 | 2020-04-07 | 重庆工商职业学院 | Engineering measuring instrument calibration device |
-
2011
- 2011-06-30 CN CN2011202293916U patent/CN202255435U/en not_active Expired - Lifetime
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102294664A (en) * | 2011-06-30 | 2011-12-28 | 西北工业大学 | Clamp for inner support sleeve |
CN102294664B (en) * | 2011-06-30 | 2013-04-17 | 西北工业大学 | Clamp for inner support sleeve |
CN110823052A (en) * | 2019-12-16 | 2020-02-21 | 中能(天津)智能传动设备有限公司 | Device and method for detecting throat diameter and center distance installation position of double-envelope worm gear speed reducer |
CN110967043A (en) * | 2019-12-30 | 2020-04-07 | 重庆工商职业学院 | Engineering measuring instrument calibration device |
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