CN202237787U - A liquid-encapsulated desulfurization atomizing nozzle - Google Patents
A liquid-encapsulated desulfurization atomizing nozzle Download PDFInfo
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- 238000006477 desulfuration reaction Methods 0.000 title claims abstract description 42
- 230000023556 desulfurization Effects 0.000 title claims abstract description 42
- 239000002002 slurry Substances 0.000 claims abstract description 94
- 238000009434 installation Methods 0.000 claims abstract description 6
- 239000007788 liquid Substances 0.000 claims description 21
- 238000007789 sealing Methods 0.000 claims description 16
- 230000002093 peripheral effect Effects 0.000 claims description 7
- 238000009826 distribution Methods 0.000 claims 1
- 239000007789 gas Substances 0.000 abstract description 60
- 230000000694 effects Effects 0.000 abstract description 8
- 239000007921 spray Substances 0.000 abstract description 8
- 230000015572 biosynthetic process Effects 0.000 abstract description 6
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 abstract description 4
- 239000003546 flue gas Substances 0.000 abstract description 4
- 238000000889 atomisation Methods 0.000 description 13
- RAHZWNYVWXNFOC-UHFFFAOYSA-N Sulphur dioxide Chemical compound O=S=O RAHZWNYVWXNFOC-UHFFFAOYSA-N 0.000 description 6
- 238000005265 energy consumption Methods 0.000 description 5
- 238000012423 maintenance Methods 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 235000019738 Limestone Nutrition 0.000 description 3
- 239000006028 limestone Substances 0.000 description 3
- 239000002245 particle Substances 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000003916 acid precipitation Methods 0.000 description 1
- 238000003915 air pollution Methods 0.000 description 1
- 239000000306 component Substances 0.000 description 1
- 239000008358 core component Substances 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000010440 gypsum Substances 0.000 description 1
- 229910052602 gypsum Inorganic materials 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 238000010977 unit operation Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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Abstract
本实用新型公开了一种液包气式脱硫雾化喷嘴,包括内锥形的浆液喷嘴、内锥形的气体喷嘴,气体喷嘴置于浆液喷嘴的内部,气体喷嘴的外壁与浆液喷嘴的内壁之间具有间隙,浆液喷嘴的外壁设置有浆液进入管,浆液喷嘴的内圆周表面为螺纹表面。加压后的压力气体进入端部为内锥形的气体喷嘴,进一步压缩,从气体喷嘴喷出后,并在浆液喷嘴的锥形喷腔内与浆液汇合并形成“液包气”,在高速与压差作用下“液包气”破裂,液滴被分离破碎,最终由浆液喷嘴喷出,使浆液得到了高效雾化,达到最佳的烟气脱硫效果。浆液进入管斜切向与气体喷嘴相贯通,且安装角度与螺纹结构的螺旋角度是一致,更进一步促使浆液进入浆液腔体时形成自然螺旋旋流,促进“液包气”的形成。
The utility model discloses a liquid-in-gas desulfurization atomizing nozzle, comprising an inner-conical slurry nozzle and an inner-conical gas nozzle, wherein the gas nozzle is placed inside the slurry nozzle, a gap is provided between the outer wall of the gas nozzle and the inner wall of the slurry nozzle, a slurry inlet pipe is provided on the outer wall of the slurry nozzle, and the inner circumferential surface of the slurry nozzle is a threaded surface. The pressurized gas enters the gas nozzle with an inner-conical end, is further compressed, and after being ejected from the gas nozzle, it merges with the slurry in the conical spray chamber of the slurry nozzle to form "liquid-in-gas", which is broken under the action of high speed and pressure difference, and the droplets are separated and broken, and finally ejected from the slurry nozzle, so that the slurry is efficiently atomized and the best flue gas desulfurization effect is achieved. The slurry inlet pipe is obliquely connected with the gas nozzle, and the installation angle is consistent with the spiral angle of the threaded structure, which further promotes the formation of a natural spiral vortex when the slurry enters the slurry cavity, and promotes the formation of "liquid-in-gas".
Description
技术领域 technical field
本实用新型涉及一种脱硫雾化喷嘴,尤其涉及一种液包气式脱硫雾化喷嘴。The utility model relates to a desulfurization atomization nozzle, in particular to a liquid-in-gas type desulfurization atomization nozzle.
背景技术 Background technique
随着火力发电厂的快速发展,二氧化硫排放也不断增多。而二氧化硫的排放,是造成大气环境污染及酸雨不断加剧的主要原因之一。燃煤电厂如何实施脱硫工程,完善脱硫工艺,提高脱硫效率,是有效遏制二氧化硫排放的有效手段。实践表明,湿式石灰石-石膏湿法烟气脱硫技术是一种高效脱硫技术,已被许多大型燃煤电厂采用。但是目前脱硫设备投资高,运行维护费用大,造成脱硫成本过高。因而,提高湿法脱硫效率,降低湿法脱硫能耗,减少脱硫运行成本,有重大经济意义。With the rapid development of thermal power plants, sulfur dioxide emissions are also increasing. The emission of sulfur dioxide is one of the main causes of air pollution and acid rain. How to implement desulfurization projects in coal-fired power plants, improve desulfurization process, and improve desulfurization efficiency are effective means to effectively curb sulfur dioxide emissions. Practice has shown that wet limestone-gypsum wet flue gas desulfurization technology is an efficient desulfurization technology and has been adopted by many large coal-fired power plants. However, at present, the investment in desulfurization equipment is high, and the operation and maintenance costs are high, resulting in high desulfurization costs. Therefore, it is of great economic significance to improve the efficiency of wet desulfurization, reduce the energy consumption of wet desulfurization, and reduce the operating cost of desulfurization.
在湿法脱硫系统中,喷雾系统是其关键的系统,喷嘴是喷雾系统的核心部件。雾化可以提供巨大的相间接触面积,是一种重要的单元操作。改善喷嘴的喷雾质量对提高脱硫效率,降低脱硫能耗十分重要。为了达到高效脱硫的目的,必须建造体积庞大的脱硫喷淋塔,内部安装多层多只雾化喷嘴,并且还需多次循环抽取喷淋塔底部浆液喷淋以提高浆液的利用率,投资成本高。目前湿法脱硫塔内所采用的雾化喷嘴主要为结构相对简单的压力式机械雾化喷嘴,主要分为实心锥、空心锥和扇形锥形喷嘴。这类喷嘴的雾化效果不佳,能耗高,容易堵塞。为了进一步改善雾化效果,降低投资成本、操作维护成本以及能源消耗,开发一种高效的脱硫雾化喷嘴十分必要。In the wet desulfurization system, the spray system is the key system, and the nozzle is the core component of the spray system. Atomization can provide a huge contact area between phases and is an important unit operation. Improving the spray quality of nozzles is very important to improve desulfurization efficiency and reduce desulfurization energy consumption. In order to achieve the purpose of high-efficiency desulfurization, it is necessary to build a large-volume desulfurization spray tower, install multiple layers and multiple atomizing nozzles inside, and also need to pump the slurry at the bottom of the spray tower for multiple cycles to improve the utilization rate of the slurry, and the investment cost high. At present, the atomizing nozzles used in the wet desulfurization tower are mainly pressure-type mechanical atomizing nozzles with relatively simple structure, which are mainly divided into solid cone, hollow cone and fan-shaped cone nozzles. The atomization effect of this type of nozzle is not good, the energy consumption is high, and it is easy to block. In order to further improve the atomization effect, reduce investment cost, operation and maintenance cost and energy consumption, it is necessary to develop a high-efficiency desulfurization atomization nozzle.
发明内容 Contents of the invention
为克服现有技术的缺点和不足,本实用新型提供一种液包气式脱硫雾化喷嘴,其雾化效率高,结构简单,在节约投资及操作维护成本的同时降低了能源消耗。In order to overcome the shortcomings and deficiencies of the prior art, the utility model provides a gas-in-liquid desulfurization atomizing nozzle, which has high atomization efficiency and simple structure, and reduces energy consumption while saving investment and operation and maintenance costs.
本实用新型通过下述技术方案实现:The utility model is realized through the following technical solutions:
一种液包气式脱硫雾化喷嘴,包括端部为内锥形的浆液喷嘴、端部为内锥形的气体喷嘴,所述气体喷嘴置于浆液喷嘴的内部,所述气体喷嘴的外壁与浆液喷嘴的内壁之间具有间隙,该间隙构成浆液腔体,所述浆液喷嘴的外壁设置有浆液进入管,所述气体喷嘴出口的直径小于浆液喷嘴出口的直径,所述浆液喷嘴的尾端与气体喷嘴的尾部之间通过双重密封组件固定连接。所述气体喷嘴与浆液喷嘴的轴线同轴。本专利所涉及的浆液为石灰石浆液。A gas-in-liquid desulfurization atomization nozzle, comprising a slurry nozzle with an inner cone at the end and a gas nozzle with an inner cone at the end, the gas nozzle is placed inside the slurry nozzle, the outer wall of the gas nozzle is in contact with the There is a gap between the inner walls of the slurry nozzle, the gap constitutes a slurry cavity, the outer wall of the slurry nozzle is provided with a slurry inlet pipe, the diameter of the gas nozzle outlet is smaller than the diameter of the slurry nozzle outlet, and the tail end of the slurry nozzle is connected to the slurry nozzle. The tails of the gas nozzles are fixedly connected by double sealing components. The gas nozzle is coaxial with the axis of the slurry nozzle. The slurry involved in this patent is limestone slurry.
所述双重密封组件包括定位环套、内封盖和外封盖,所述定位环套密封套设在气体喷嘴的外壁上,所述内封盖套设于定位环套的外圆周表面,所述外封盖与浆液喷嘴的外壁螺纹连接,所述外封盖内设置有密封垫圈。The double sealing assembly includes a positioning ring sleeve, an inner cover and an outer cover. The positioning ring sleeve is sleeved on the outer wall of the gas nozzle, and the inner cover is sleeved on the outer circumferential surface of the positioning ring sleeve. The outer cover is threadedly connected to the outer wall of the slurry nozzle, and a sealing gasket is arranged inside the outer cover.
所述浆液进入管以斜切向与气体喷嘴相贯通。所述浆液喷嘴的内圆周表面为螺纹表面,或者气体喷嘴的外圆周表面为螺纹表面。所述浆液进入管以30°~60°斜切向与气体喷嘴相贯通。浆液进入管的安装角度与上述螺纹表面的螺纹螺旋角度一致或者吻合。The slurry inlet pipe communicates obliquely with the gas nozzle. The inner circumferential surface of the slurry nozzle is a threaded surface, or the outer circumferential surface of the gas nozzle is a threaded surface. The slurry inlet pipe communicates with the gas nozzle at an oblique angle of 30°-60°. The installation angle of the slurry inlet pipe is consistent or consistent with the thread helix angle of the above-mentioned threaded surface.
所述气体喷嘴的端部通过三根螺杆以圆周120度分布与浆液喷嘴固定。The end of the gas nozzle is fixed to the slurry nozzle by three screws distributed in a circle of 120 degrees.
所述螺杆的螺帽与浆液喷嘴外壁之间设置有密封圈。A sealing ring is arranged between the nut of the screw rod and the outer wall of the slurry nozzle.
液包气式脱硫雾化喷嘴实际为气体通道和浆液通道构成,气体通道由气体喷嘴构成,浆液通道由浆液喷嘴的内壁与气体喷嘴的外壁之间形成的间隙构成,形成本专利所述的液包气式脱硫雾化喷嘴。The gas-in-liquid desulfurization atomizing nozzle is actually composed of a gas channel and a slurry channel. The gas channel is composed of a gas nozzle. Air-encapsulated desulfurization atomizing nozzle.
气体(如烟气、水蒸气或空气等)经空气压缩机提高压力后接入气体喷嘴,调节气体压力达到工艺所需的参数值(气体压力在0.1~0.5MPa之间)。浆液经高压泵通过浆液进入管送入浆液喷嘴的浆液腔体内,浆液压力可通过设置调节阀进行调节(根据生产工艺,压力可在0.2~0.6MPa之间)。The gas (such as flue gas, water vapor or air, etc.) is connected to the gas nozzle after the air compressor increases the pressure, and the gas pressure is adjusted to reach the parameter value required by the process (the gas pressure is between 0.1 and 0.5 MPa). The slurry is sent into the slurry cavity of the slurry nozzle through the high-pressure pump through the slurry inlet pipe, and the slurry pressure can be adjusted by setting a regulating valve (according to the production process, the pressure can be between 0.2 and 0.6 MPa).
本实用新型的有益效果是:The beneficial effects of the utility model are:
1、如上所提及加压后的压力气体进入端部为内锥形的气体喷嘴,进一步压缩,从气体喷嘴喷出后,并在浆液喷嘴的锥形喷腔内与浆液汇合并形成“液包气”,在高速与压差作用下“液包气”破裂,液滴被分离破碎,最终由浆液喷嘴喷出,产生更小颗粒(在100~300um之间),提高了浆液高效雾化,达到最佳的烟气脱硫效果。1. As mentioned above, the pressurized pressure gas enters the gas nozzle with an inner cone at the end, is further compressed, and after being sprayed out from the gas nozzle, it merges with the slurry in the conical spray chamber of the slurry nozzle and forms a "liquid" "Air-encapsulated", under the action of high speed and pressure difference, the "gas-in-liquid" ruptures, the droplets are separated and broken, and finally sprayed out by the slurry nozzle to produce smaller particles (between 100 and 300um), which improves the efficient atomization of the slurry , to achieve the best flue gas desulfurization effect.
2、在浆液喷嘴的内圆周表面增加了螺纹结构(当然也可以在气体喷嘴的外圆周表面增加螺纹结构)。浆液进入管的安装角度与上述螺纹结构的螺旋角度一致或者吻合,通过螺纹导流形成旋流,可避免浆液(石灰石浆液)在液包气式脱硫雾化喷嘴内可能出现的流动死区导致浆液停滞或堵塞,提高了产品的使用稳定性,同时减少了日常维护成本。2. A thread structure is added to the inner peripheral surface of the slurry nozzle (of course, a thread structure can also be added to the outer peripheral surface of the gas nozzle). The installation angle of the slurry inlet pipe is consistent with or coincides with the helix angle of the above-mentioned thread structure, and the swirl flow is formed through the thread guide, which can avoid the possible flow dead zone of the slurry (limestone slurry) in the gas-in-liquid desulfurization atomization nozzle and cause the slurry Stagnation or blockage improves the stability of the product while reducing daily maintenance costs.
3、除此之外所述浆液进入管斜切向与气体喷嘴相贯通,且安装角度与上述螺纹结构的螺旋角度是一致或者吻合的,更进一步促使浆液进入浆液腔体时形成自然螺旋旋流,促进“液包气”的形成。3. In addition, the oblique direction of the slurry inlet pipe is connected with the gas nozzle, and the installation angle is consistent or consistent with the helix angle of the above-mentioned thread structure, which further promotes the formation of a natural spiral swirl when the slurry enters the slurry cavity , to promote the formation of "gas in liquid".
4、双重密封组件使喷嘴在高压工况下可以保持良好的密封性,保证液包气式脱硫雾化喷嘴处于良好的工作状态。4. The double seal assembly enables the nozzle to maintain a good seal under high-pressure conditions, ensuring that the liquid-in-gas desulfurization atomizing nozzle is in good working condition.
5、气体喷嘴的端部通过三根(或者两根)螺杆以圆周大约120度分布与浆液喷嘴固定,这种结构既可以对气体喷嘴中心进行定位,又可防止气体喷嘴振动,使本实用新型液包气式脱硫雾化喷嘴在高压工况下能稳定正常工作。5. The end of the gas nozzle is fixed to the slurry nozzle by three (or two) screws distributed at a circumference of about 120 degrees. This structure can not only position the center of the gas nozzle, but also prevent the vibration of the gas nozzle, so that the utility model liquid Air-encapsulated desulfurization atomizing nozzles can work stably and normally under high-pressure conditions.
6、本实用新型具有技术手段简便易行,雾化效率高等积极、有益的技术效果。6. The utility model has positive and beneficial technical effects such as simple technical means and high atomization efficiency.
附图说明 Description of drawings
图1是本实用新型结构示意图。Fig. 1 is the structural representation of the utility model.
图2是本实用新型左视结构示意图。Fig. 2 is a schematic diagram of the utility model left view structure.
具体实施方式 Detailed ways
下面对本实用新型的具体实施方式作进一步详细的说明,但本实用新型的实施方式不限于此。The specific implementation manner of the present utility model will be further described in detail below, but the implementation manner of the present utility model is not limited thereto.
如图1所示。本实用新型液包气式脱硫雾化喷嘴,包括端部为内锥形的浆液喷嘴1、端部为内锥形的气体喷嘴2,气体喷嘴2置于浆液喷嘴1的内部并且两者的轴线同轴。该气体喷嘴2的外壁与浆液喷嘴1的内壁之间具有间隙(间隙的大小由浆液喷嘴1与气体喷嘴2的直径大小决定),该间隙构成了浆液喷嘴1的浆液腔体3。所述浆液喷嘴1的外壁设置有浆液进入管4。气体喷嘴2出口的直径应当小于浆液喷嘴1出口的直径。浆液喷嘴1的尾端5-1与气体喷嘴2的尾部5之间通过双重密封组件密封固定。As shown in Figure 1. The gas-in-liquid desulfurization atomizing nozzle of the utility model comprises a
内锥形的浆液喷嘴1和内锥形的气体喷嘴2,可以进一步提高气体和浆液的压力。即加压后的压力气体进入端部为内锥形的气体喷嘴2,进一步压缩,从气体喷嘴2喷出后,并在浆液喷嘴1的锥形喷腔1-1内与浆液汇合并形成“液包气”,在高速与压差作用下“液包气”破裂,液滴被分离破碎,最终由浆液喷嘴喷出,产生更小颗粒达到良好的雾化效果(雾化颗粒一般在100~300um之间)。The inner
如图1所示,双重密封组件包括密封垫圈6、定位环套7、内封盖8和外封盖9,该定位环套7密封套设在气体喷嘴2的外壁上,内封盖8套设于定位环套7的外圆周表面,外封盖9与浆液喷嘴1的外壁通过螺纹连接。密封垫圈6置于外封盖9内可增强密封效果。双重密封组件构成轴向以及径向密封结构,使本发明液包气式脱硫雾化喷嘴在高压工况下可以保持良好的密封性,正常工作。As shown in Figure 1, the double seal assembly includes a sealing
浆液喷嘴1的内圆周表面可以增加螺纹结构3-1(当然也可以在气体喷嘴2的外圆周表面增加螺纹结构)。浆液进入管4的安装角度与上述螺纹结构3-1的螺旋角度吻合,通过螺纹导流形成旋流,避免浆液(石灰石浆液)在液包气式脱硫雾化喷嘴内可能出现的流动死区导致浆液停滞或堵塞。除此之外所述浆液进入管4以30°~60°斜切向与气体喷嘴2相贯通,进一步促使浆液进入浆液腔体3时形成自然螺旋旋流,促进“液包气”的形成。A thread structure 3-1 can be added to the inner peripheral surface of the slurry nozzle 1 (certainly, a thread structure can also be added to the outer peripheral surface of the gas nozzle 2). The installation angle of the slurry inlet pipe 4 coincides with the helix angle of the above-mentioned thread structure 3-1, and the swirl flow is formed through the thread diversion, so as to avoid possible flow dead zones of the slurry (limestone slurry) in the gas-in-liquid desulfurization atomization nozzle. Serous stagnation or blockage. In addition, the slurry inlet pipe 4 communicates with the gas nozzle 2 at an oblique angle of 30°-60°, which further promotes the formation of a natural spiral flow when the slurry enters the slurry cavity 3 and promotes the formation of "gas in liquid".
如图2所示。所述气体喷嘴2的端部通过三根(或者两根)螺杆10以圆周120度分布与浆液喷嘴1固定。采用这种结构既可以对气体喷嘴2中心进行定位,又可防止气体喷嘴2振动,使本实用新型液包气式脱硫雾化喷嘴在高压工况下能稳定正常工作。为增加达到更好的密封效果,在螺杆10的螺帽与浆液喷嘴1外壁之间增设密封圈11,采用橡胶材料。当然,如果气体喷嘴2仅靠双重密封组件足以使其固定在浆液喷嘴1内,并使其保持稳定,则无需设置螺杆10。as shown in picture 2. The end of the gas nozzle 2 is fixed to the
如上所述便可较好地实现本专利。Just can realize this patent preferably as mentioned above.
上述实施例为本实用新型较佳的实施方式,但本实用新型的实施方式并不受上述实施例的限制,其他的任何未背离本实用新型的精神实质与原理下所作的改变、修饰、替代、组合、简化,均应为等效的置换方式,都包含在本实用新型的保护范围之内。The above-mentioned embodiment is a preferred implementation mode of the present utility model, but the implementation mode of the present utility model is not limited by the above-mentioned embodiment, and any other changes, modifications and substitutions made without departing from the spirit and principle of the present utility model , combination, and simplification, all should be equivalent replacement methods, and are all included in the protection scope of the present utility model.
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102389703A (en) * | 2011-10-14 | 2012-03-28 | 华南理工大学 | Liquid-coated gas desulfurizing/atomizing nozzle |
CN107512248A (en) * | 2017-07-17 | 2017-12-26 | 吴寿林 | A kind of vehicle cleaning maintenance of equipment |
-
2011
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102389703A (en) * | 2011-10-14 | 2012-03-28 | 华南理工大学 | Liquid-coated gas desulfurizing/atomizing nozzle |
CN107512248A (en) * | 2017-07-17 | 2017-12-26 | 吴寿林 | A kind of vehicle cleaning maintenance of equipment |
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