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CN202224936U - Automatic production system for front wall plate of container - Google Patents

Automatic production system for front wall plate of container Download PDF

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Publication number
CN202224936U
CN202224936U CN2011203401246U CN201120340124U CN202224936U CN 202224936 U CN202224936 U CN 202224936U CN 2011203401246 U CN2011203401246 U CN 2011203401246U CN 201120340124 U CN201120340124 U CN 201120340124U CN 202224936 U CN202224936 U CN 202224936U
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China
Prior art keywords
sheet material
automatic production
production system
front wall
container front
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CN2011203401246U
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Chinese (zh)
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钟永强
李建平
杨克辉
汪德禄
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China International Marine Containers Group Co Ltd
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China International Marine Containers Group Co Ltd
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Priority to CN2011203401246U priority Critical patent/CN202224936U/en
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Abstract

本实用新型涉及集装箱自动生产系统的技术领域,公开了集装箱前墙板自动生产系统,用于将板材自动加工成集装箱的前墙板,包括输送板材的输送机构、对板材进行压型的压型机构以及将压型好的板材的一侧边进行裁剪的修边机构,依板材在所述输送机构的流动方向,所述压型机构和所述修边机构依序设于所述输送机构上,与现有技术相比,该集装箱前墙板自动生产系统可以自动对板材进行压型、修边,从而使得板材成型为集装箱的前墙板,且在该过程中,由输送机构对板材进行输送,整个过程实现自动化,不需要人工参与,生产效率高,工人的劳动强度低,成本也低,生产出来的集装箱前墙板的质量也稳定。

Figure 201120340124

The utility model relates to the technical field of automatic production systems for containers, and discloses an automatic production system for container front wall panels, which is used for automatically processing plates into container front wall panels, and comprises a conveying mechanism for conveying plates, a pressing mechanism for pressing plates, and a trimming mechanism for cutting one side of the pressed plates. According to the flow direction of the plates in the conveying mechanism, the pressing mechanism and the trimming mechanism are sequentially arranged on the conveying mechanism. Compared with the prior art, the automatic production system for container front wall panels can automatically press and trim the plates, so that the plates are formed into container front wall panels, and in the process, the plates are conveyed by the conveying mechanism, the whole process is automated, no manual participation is required, the production efficiency is high, the labor intensity of workers is low, the cost is low, and the quality of the produced container front wall panels is stable.

Figure 201120340124

Description

Container front wallboard Automatic Production System
Technical field
The utility model relates to the technical field of container Automatic Production System; Relate in particular to the Automatic Production System that can produce the container front wallboard automatically, its production efficiency is high, and working strength of workers is little; Cost is also low, and the quality of the container front wallboard of producing is also comparatively stable.
Background technology
The container front wallboard is one of part of outbalance in the container.In the prior art, the container front wallboard is produced, its mode of production generally all is to adopt artificial feeding die mould; Adopt artificial feeding deburring behind the die mould again, whole process basically all is to rely on manually-operated and carrying, such mode of production; Production efficiency is low; Labor strength is big, and it provides production cost greatly, and the quality of the front wallboard that it is produced is also unstable.
The utility model content
The purpose of the utility model is to provide container front wallboard Automatic Production System, and the production that is intended to solve container front wallboard in the prior art relies on the artificial problem of producing of workman fully.
The utility model is to realize like this; Container front wallboard Automatic Production System; Be used for sheet material is processed into automatically the front wallboard of container; Comprise the conveying mechanism of carrying sheet material, sheet material is carried out the tamping mechanism of die mould and a side of the sheet material of the die mould deburring mechanism that carries out cutting, according to the flow direction of sheet material at said conveying mechanism, said tamping mechanism and said deburring mechanism are located on the said conveying mechanism in regular turn.
Further, comprise also and can the sheet material that sheet material picked up and delivered to said tamping mechanism rear be picked up mechanism that said sheet material picks up mechanism and is positioned at said tamping mechanism rear.
Further, said sheet material picks up mechanism and comprises support and the suction cup carrier that can on said support, move, and said is set up in said saying on the conveying mechanism, has on the said suction cup carrier to hold sheet material and sucker moving up and down.
Further, also comprise first keeper that can position the length direction and the width of sheet material, said first keeper is positioned at said tamping mechanism rear.
Further, comprise also and can sheet material one end be advanced the sheet material pushing mechanism that carries out die mould in the said tamping mechanism that said sheet material pushing mechanism is positioned at the rear of said tamping mechanism.
Further, comprise also and can clamp sheet material one end and drag the sheet material tractor that sheet material moves that said sheet material tractor is positioned at said tamping mechanism the place ahead.
Further, said sheet material tractor comprises the clip that drags cylinder and can clamp sheet material one end and move with said piston rod with telescopic piston rod, and said clip is connected in said piston rod.
Further, also comprise liftable transmission mechanism, said transmission mechanism is located at said tamping mechanism rear.
Further, said deburring mechanism is located at a side of said conveying mechanism, and the opposite side of said conveying mechanism is provided with second setting element that can position sheet material, and said second setting element and said deburring mechanism are oppositely arranged.
Further, also comprise the lifting platform that is used for the sheet material that pile processes, it is terminal that said lifting platform is located at said conveying mechanism.
Compared with prior art, this container front wallboard Automatic Production System can carry out die mould, deburring to sheet material automatically, thereby makes that plate forming is the front wallboard of container; And in this process, by conveying mechanism sheet material is carried, whole process realizes automation; Do not need artificial the participation, production efficiency is high, and working strength of workers is low; Cost is also low, and the quality of the container front wallboard of producing is also stable.
Description of drawings
Fig. 1 is the schematic top plan view of the container front wallboard Automatic Production System that provides of the utility model embodiment;
Fig. 2 is that sketch map is looked on the left side of the container front wallboard Automatic Production System that provides of the utility model embodiment;
Fig. 3 is the part schematic perspective view of the container front wallboard Automatic Production System that provides of the utility model embodiment.
The specific embodiment
For the purpose, technical scheme and the advantage that make the utility model is clearer,, the utility model is further elaborated below in conjunction with accompanying drawing and embodiment.Should be appreciated that specific embodiment described herein only in order to explanation the utility model, and be not used in qualification the utility model.
The utility model provides container front wallboard Automatic Production System; Be used for sheet material is processed into automatically the front wallboard of container; Comprise the conveying mechanism of carrying sheet material, sheet material is carried out the deburring mechanism that a side of tamping mechanism and the sheet material that die mould is good of die mould carries out cutting; According to the flow direction of sheet material at said conveying mechanism, said tamping mechanism and said deburring mechanism are located on the said conveying mechanism in regular turn.
In the utility model, this Automatic Production System can be processed into the container front wallboard with sheet material automatically, and automaticity is high, and production efficiency is high, and working strength of workers is little, and cost is also low, and the container front wallboard quality of producing is also stable.
Below in conjunction with concrete accompanying drawing detailed description is carried out in the realization of the utility model.
Shown in Fig. 1~3, a preferred embodiment that provides for the utility model.
Container front wallboard Automatic Production System 1 in the present embodiment is used for sheet material is processed into automatically the front wallboard of container.
This Automatic Production System 1 comprises the conveying mechanism 10 that can carry sheet material, sheet material is carried out the tamping mechanism 14 of profiling operation and the deburring mechanism 17 that can carry out deburring to the sheet material behind the die mould; According to the direction that conveying mechanism 10 is carried sheet material, tamping mechanism 14 and deburring mechanism 17 are arranged on respectively on the conveying mechanism 10 in regular turn, and conveying mechanism 10 is an automatic delivering mechanism 10; After sheet material is placed on it; Can driven to get in regular turn in tamping mechanism 14 and the deburring mechanism 17 by it and carry out die mould and deburring, tamping mechanism 14 carries out repeatedly die mould according to requiring to sheet material; So that sheet material has the required profile of container front wallboard; The sheet material that presses type is again along with conveying mechanism 10 gets in the deburring mechanism 17, and a side of 17 pairs of sheet materials of deburring mechanism is cut out, so that the appearance and size of sheet material meets the requirement of container front wallboard.
In the whole process of production in above-mentioned, Automatic Production System 1 is processed sheet material fully automatically, does not need workman's participation, and its production efficiency is high, and is low to the working strength of workers requirement, and the quality of the container front wallboard that it is produced is also stable.
In the present embodiment; Also have in the Automatic Production System 1 and can sheet material be picked up the sheet material of delivering to tamping mechanism 14 rears and pick up mechanism 11, according to the flow direction of sheet material in conveying mechanism 10, this sheet material picks up mechanism 11 and is positioned at tamping mechanism 14 rears; And place on the conveying mechanism 10; When sheet material flowed to sheet material and picks up mechanism 11 times on conveying mechanism 10, this sheet material picked up mechanism 11 sheet material is picked up, and after sheet material delivered to tamping mechanism 14.
Particularly, this sheet material picks up mechanism 11 and comprises support 111 and the suction cup carrier 112 that can on support 111, move, and suction cup carrier 112 is provided with sucker moving up and down; This sucker can hold sheet material, and concrete operation is following: when sheet material flowed to this sheet material and picks up mechanism 11 belows, the sucker on the suction cup carrier 112 moved down; After holding sheet material, move up, and suction cup carrier 112 moves to the rear of tamping mechanism 14 always along support 111; Then, suction cup carrier 112 descends, and unclamps sheet material; Realization is to the transhipment of sheet material, and the suction cup carrier 112 after finishing the work is reset to original position, waits for the arrival of next sheet material.
Arrive the rear of tamping mechanism 14 when sheet material after, carry out to position first position before the profiling operation to sheet material to sheet material; Concrete, this Automatic Production System 1 has first setting element, and this first setting element can carry out the location of length direction and width to sheet material; It is positioned at the rear of tamping mechanism 14; Like this, utilize this first setting element that sheet material is positioned after, tamping mechanism 14 just can begin to prepare the die mould to sheet material.
When sheet material after having good positioning in the rear of tamping mechanism 14; Need to get in the tamping mechanism 14 and carry out die mould; Have in this Automatic Production System 1 and can sheet material be advanced the sheet material pushing mechanism 13 that carries out die mould in the tamping mechanism 14, this sheet material pushing mechanism 13 is positioned at the rear of tamping mechanism 14, and sheet material is under the promotion of this sheet material pushing mechanism 13; One end gets in the tamping mechanism 14, and tamping mechanism 14 begins sheet material is carried out the die mould first time.
When 14 pairs of sheet materials of tamping mechanism for the first time after the die mould, need to continue to sheet material carry out for the second time, die mould repeatedly for the third time or the like, particularly; This Automatic Production System 1 also has sheet material tractor 16, and this sheet material tractor 16 can be clamped the end that sheet material gets into tamping mechanism 14, and sheet material moves along conveying mechanism 10 in tow; Thereby tamping mechanism 14 can carry out repeatedly die mould to sheet material, and this sheet material tractor 16 is positioned at the place ahead of tamping mechanism 14; Its end that will press the sheet material of dispensable mould is clamped, and drags certain distance, and tamping mechanism 14 is proceeded die mould for the second time again; Leave according to dragging an end distance again; Carry out die mould for the third time, the rest may be inferred, till sheet material is accomplished whole die moulds.
Particularly; This sheet material tractor 16 comprises and drags cylinder and be connected the clip that drags cylinder piston rod; The piston rod that drags cylinder can carry out telescopic moving, moves thereby drive clip, and clip can be clamped an end of sheet material; Thereby, realize dragging moving of sheet material by the telescopic moving of piston rod.
In the present embodiment, but Automatic Production System 1 also has the transmission mechanism 15 of automatic lifting, and this transmission mechanism 15 is located at tamping mechanism 14 the place aheads; And place on the conveying mechanism 10, like this, drag when sheet material tractor 16 after the die mould of sheet material completion sheet material; Sheet material tractor 16 is unclamped sheet material, and at this moment, transmission mechanism 15 rises; Sheet material drops on the transmission mechanism 15, and this transmission mechanism 15 is passed to sheet material on the conveying mechanism 10, and drops to the origin-location; Wait for the arrival of next sheet material, the transmission mechanism 15 here is the mechanism as a transition.
Transmission mechanism 15 in above-mentioned is the belt conveying member, certainly, also can be the conveying member of other type, for example chain belt conveying member etc.
The sheet material that gets off from transmission mechanism 15 continues to carry at conveying mechanism 10; And come deburring mechanism 17 places; Deburring mechanism 17 is arranged on a side of conveying mechanism 10, after sheet material arrives deburring mechanism 17 places, before the beginning deburring; Must position sheet material, just can be so that the appearance and size of the sheet material after the deburring meets the demands.
Automatic Production System 1 in the present embodiment has second keeper, and it is located on the conveying mechanism 10, and is oppositely arranged with deburring mechanism 17; Like this, after sheet material arrived deburring mechanism 17 places, second keeper positioned a side of sheet material; Distance between itself and the deburring mechanism 17 is exactly the size of sheet material of the end product of requirement, like this, and to different requirement; Through adjusting second keeper, can realize the deburring of different size.
After the another side of 17 pairs of sheet materials of deburring mechanism carried out cutting, sheet material flowed along conveying mechanism 10, and the Automatic Production System 1 in the present embodiment also is provided with lifting platform 18; This lifting platform 18 is positioned at the end of conveying mechanism 10; It can be used for the sheet material pile after the deburring that is to say that the sheet material after the deburring (container front wallboard) gets into lifting platform 18 enterprising windrow sign indicating numbers along conveying mechanism 10; When pile to some, outside equipment is transported the sheet material that heap is good on the lifting platform 18.
In the present embodiment, first setting element and second setting element are cylinder, certainly, also can be the keepers of other type; Conveying mechanism 10 is the running roller conveying member, certainly, also can be belt conveying member or chain conveying member etc.
The above is merely the preferred embodiment of the utility model; Not in order to restriction the utility model; Any modification of being done within all spirit and principles at the utility model, be equal to replacement and improvement etc., all should be included within the protection domain of the utility model.

Claims (10)

1.集装箱前墙板自动生产系统,用于将板材自动加工成集装箱的前墙板,其特征在于,包括输送板材的输送机构、对板材进行压型的压型机构以及将已压型的板材的一侧边进行裁剪的修边机构,依板材在所述输送机构的流动方向,所述压型机构和所述修边机构依序设于所述输送机构上。1. The container front wall panel automatic production system is used to automatically process the panels into the front panel of the container. According to the flow direction of the board in the conveying mechanism, the pressing mechanism and the trimming mechanism are sequentially arranged on the conveying mechanism. 2.如权利要求1所述的集装箱前墙板自动生产系统,其特征在于,还包括可将板材吸起并送至所述压型机构后方的板材吸起机构,所述板材吸起机构位于所述压型机构后方。2. The container front wall panel automatic production system according to claim 1, further comprising a sheet material suction mechanism capable of sucking up the sheet material and sending it to the rear of the forming mechanism, and the sheet material suction mechanism is located at behind the molding mechanism. 3.如权利要求2所述的集装箱前墙板自动生产系统,其特征在于,所述板材吸起机构包括支架以及可在所述支架上移动的吸盘架,所述支架设于所述说输送机构上,所述吸盘架上具有可吸住板材且可上下移动的吸盘。3. The container front wall panel automatic production system according to claim 2, characterized in that, the plate suction mechanism comprises a bracket and a suction cup frame movable on the bracket, and the bracket is arranged on the conveying Mechanistically, the suction cup frame has a suction cup that can hold the plate and move up and down. 4.如权利要求1或2或3所述的集装箱前墙板自动生产系统,其特征在于,还包括可对板材的长度方向以及宽度方向进行定位的第一定位件,所述第一定位件位于所述压型机构后方。4. The container front wall panel automatic production system according to claim 1, 2 or 3, further comprising a first positioning member capable of positioning the length direction and the width direction of the board, the first positioning member Located behind the pressing mechanism. 5.如权利要求1或2或3所述的集装箱前墙板自动生产系统,其特征在于,还包括可将板材一端推进所述压型机构中进行压型的板材推动机构,所述板材推动机构位于所述压型机构的后方。5. The container front wall panel automatic production system according to claim 1, 2 or 3, further comprising a plate pushing mechanism capable of pushing one end of the plate into the forming mechanism for profiling, the plate pushing The mechanism is located behind the profiling mechanism. 6.如权利要求5所述的集装箱前墙板自动生产系统,其特征在于,还包括可夹住板材一端并拖动板材移动的板材拖动机构,所述板材拖动机构位于所述压型机构前方。6. The automatic production system for front wall panels of containers according to claim 5, further comprising a plate dragging mechanism capable of clamping one end of the plate and dragging the plate to move, the plate dragging mechanism is located at the profile Agency front. 7.如权利要求6所述的集装箱前墙板自动生产系统,其特征在于,所述板材拖动机构包括具有可伸缩活塞杆的拖动气缸以及可夹住板材一端且随所述活塞杆移动的夹子,所述夹子连接于所述活塞杆。7. The container front wall panel automatic production system according to claim 6, characterized in that, the plate dragging mechanism includes a drag cylinder with a telescopic piston rod and can clamp one end of the plate and move with the piston rod a clip connected to the piston rod. 8.如权利要求1或2或3所述的集装箱前墙板自动生产系统,其特征在于,还包括可升降的传递机构,所述传递机构设于所述压型机构后方。8. The container front wall panel automatic production system according to claim 1, 2 or 3, further comprising a liftable transfer mechanism, the transfer mechanism is arranged behind the profiling mechanism. 9.如权利要求1或2或3所述的集装箱前墙板自动生产系统,其特征在于,所述修边机构设于所述输送机构的一侧,所述输送机构的另一侧设有可对板材进行定位的第二定位元件,所述第二定位元件与所述修边机构相对设置。9. The container front wall panel automatic production system according to claim 1, 2 or 3, wherein the trimming mechanism is arranged on one side of the conveying mechanism, and the other side of the conveying mechanism is provided with A second positioning element capable of positioning the plate, the second positioning element is arranged opposite to the trimming mechanism. 10.如权利要求1或2或3所述的集装箱前墙板自动生产系统,其特征在于,还包括用于堆码加工好的板材的升降台,所述升降台设于所述输送机构末端。10. The container front panel automatic production system according to claim 1, 2 or 3, further comprising a lifting platform for stacking processed plates, the lifting platform is arranged at the end of the conveying mechanism .
CN2011203401246U 2011-09-09 2011-09-09 Automatic production system for front wall plate of container Expired - Lifetime CN202224936U (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102990362A (en) * 2011-09-09 2013-03-27 中国国际海运集装箱(集团)股份有限公司 Automatic production system of front wall plate of container
CN105414592A (en) * 2016-01-01 2016-03-23 苏州宝嘉新能源科技有限公司 Efficient automation pipe fitting processing system and technology
CN110153865A (en) * 2018-02-09 2019-08-23 宁夏丰通工贸有限公司 A kind of multifunctional plate finish machining equipment
CN113843324A (en) * 2021-09-08 2021-12-28 佛山市诺创智能设备有限公司 Container production method and production line

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102990362A (en) * 2011-09-09 2013-03-27 中国国际海运集装箱(集团)股份有限公司 Automatic production system of front wall plate of container
CN102990362B (en) * 2011-09-09 2015-12-02 中国国际海运集装箱(集团)股份有限公司 Automatic production system for front wallboards of containers
CN105414592A (en) * 2016-01-01 2016-03-23 苏州宝嘉新能源科技有限公司 Efficient automation pipe fitting processing system and technology
CN110153865A (en) * 2018-02-09 2019-08-23 宁夏丰通工贸有限公司 A kind of multifunctional plate finish machining equipment
CN110153865B (en) * 2018-02-09 2021-02-19 宁夏丰通工贸有限公司 Multifunctional plate finish machining equipment
CN113843324A (en) * 2021-09-08 2021-12-28 佛山市诺创智能设备有限公司 Container production method and production line

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