CN202224453U - Complete device of after-rolling ultra-fast cooling system for hot-rolled strip steel production line - Google Patents
Complete device of after-rolling ultra-fast cooling system for hot-rolled strip steel production line Download PDFInfo
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Abstract
一种用于热轧带钢生产线的轧后超快速冷却系统,在轧线上沿钢板轧制运行方向依次排列不同结构冷却集管的冷却装置,共设2组,每组设置8~10行成对的冷却集管,其特征在于采用扁平喷射流集管和高密度喷射流集管成行地组合布置,其中高密度喷射流集管分为正向倾斜式、垂直式、逆向倾斜式和边部组合垂直倾斜式,各形式独立使用或组合设置;各集管垂直于轧线长度方向、对应地设置在辊道的上、下方,上、下冷却集管通过控制阀组及管路分别直接与高压供水管相接,控制阀组能够单独调节并读数每个冷却集管喷水口的水流量,上、下冷却集管喷水口与被冷却带钢成多种角度。本实用新型系统的设置有利于钢板的均匀冷却和封水及带钢实现合理的冷却速度控制和温度精度控制。
A post-rolling ultra-fast cooling system for hot-rolled strip production lines, a cooling device with cooling manifolds of different structures arranged in sequence along the rolling direction of the steel plate on the rolling line, a total of 2 groups, each group is provided with 8 to 10 rows of paired cooling manifolds, characterized in that flat jet flow manifolds and high-density jet flow manifolds are arranged in a row, wherein the high-density jet flow manifolds are divided into forward inclined type, vertical type, reverse inclined type and edge combined vertical inclined type, each type is used independently or combined; each manifold is perpendicular to the length direction of the rolling line and is correspondingly arranged at the upper and lower sides of the roller, the upper and lower cooling manifolds are directly connected to the high-pressure water supply pipe through the control valve group and pipeline, the control valve group can individually adjust and read the water flow of each cooling manifold water outlet, and the upper and lower cooling manifold water outlets are at various angles to the cooled strip. The setting of the utility model system is conducive to uniform cooling and water sealing of steel plates and reasonable cooling speed control and temperature accuracy control of strip steel.
Description
技术领域 technical field
本实用新型涉及金属加工热轧带钢轧后冷却技术领域,具体是一种用于热轧带钢生产线的超快速冷却系统。 The utility model relates to the technical field of post-rolling cooling of hot-rolled strip steel in metal processing, in particular to an ultra-fast cooling system for a hot-rolled strip steel production line. the
背景技术 Background technique
热轧带钢轧后冷却设备在输出辊道上通过不同的设备布置形式,以满足带钢不同冷却速度、卷取温度以及其他温度控制要求,从而配合热轧过程,有效地控制带钢的力学性能。轧后冷却工艺已成为热轧带钢生产的关键环节之一。其冷却装置的能力、冷却强度、冷却速度、卷取温度及其控制精度等都对最终产品的质量和性能有着非常重要的直接影响。 The post-rolling cooling equipment for hot-rolled strip steel adopts different equipment arrangements on the output roller table to meet the different cooling speed, coiling temperature and other temperature control requirements of the strip steel, so as to cooperate with the hot rolling process to effectively control the mechanical properties of the strip steel . The post-rolling cooling process has become one of the key links in the production of hot-rolled strip steel. The capacity of the cooling device, cooling intensity, cooling speed, coiling temperature and its control accuracy all have a very important and direct impact on the quality and performance of the final product. the
当前,根据特殊热带钢产品的生产工艺,要求热轧带钢从轧后800~1000℃先快速冷却至550~750℃的温度,随后再通过采用适当的冷却速率冷却至带钢卷取温度范围,而目前的常规流程和短流程生产线,轧后冷却普遍采用层流冷却装置,由于其冷却能力较低,已不能满足这种特殊冷却要求的热轧带钢生产需要。具有更高冷却强度的热轧带钢超快速冷却技术应运而生。 At present, according to the production process of special hot-strip steel products, the hot-rolled strip is required to be rapidly cooled from 800-1000°C to a temperature of 550-750°C after rolling, and then cooled to the coiling temperature range by adopting an appropriate cooling rate. , while the current conventional process and short process production line generally adopt laminar flow cooling device for cooling after rolling. Due to its low cooling capacity, it can no longer meet the production needs of this special cooling requirement for hot-rolled strip steel. The ultra-rapid cooling technology of hot-rolled strip steel with higher cooling intensity came into being. the
发明内容 Contents of the invention
本实用新型的目的是提供一种热轧带钢生产线用轧后超快速冷却系统的成套装置,根据生产产品和轧机参数的不同,能满足带钢从轧后800~1000℃快速冷却至550~750℃的温度区间的要求。 The purpose of this utility model is to provide a complete set of ultra-fast cooling system after rolling for a hot-rolled strip steel production line. According to the difference between the produced product and the parameters of the rolling mill, it can meet the requirements for rapid cooling of the strip steel from 800-1000 °C to 550-550 °C after rolling. The temperature range of 750°C is required. the
一种热轧带钢生产线用轧后超快速冷却系统的成套装置,在轧线上沿钢板轧制运行方向依次排列冷却喷嘴,其特征在于采用扁平喷射流喷嘴和高密度喷射流喷嘴分别或组合布置,共设2组,每组共设8~10对,上、下冷却喷嘴分别对应布置在每根输出辊道的上、下方,平行设置,超快速冷却系统的上、下冷却喷嘴直接与高压供水管相接,对于轧后3~4mm厚度的带钢,其冷却速度可达300℃/s;本系统的每组冷却喷嘴前、后均布置有吹扫装置,并且辊道两侧还设置侧吹装置,及时去除钢板表面的残留水。 A complete set of post-rolling ultra-rapid cooling system for a hot-rolled strip steel production line. The cooling nozzles are arranged in sequence along the rolling direction of the steel plate on the rolling line. It is characterized in that flat jet nozzles and high-density jet nozzles are used separately or in combination. Arrangement, there are 2 groups in total, each group has a total of 8 to 10 pairs, the upper and lower cooling nozzles are respectively arranged on the upper and lower sides of each output roller table, and are arranged in parallel. The upper and lower cooling nozzles of the ultra-fast cooling system are directly connected to the The high-pressure water supply pipes are connected, and the cooling rate can reach 300°C/s for strip steel with a thickness of 3-4mm after rolling; there are blowing devices before and after each set of cooling nozzles in this system, and there are also blowing devices on both sides of the roller table. Set up a side blowing device to remove residual water on the surface of the steel plate in time. the
本实用新型的优点是: The utility model has the advantages of:
1.本实用新型的成套装置通过采用扁平喷射流喷嘴和高密度喷射流喷嘴分 别或组合布置方式,有利于带钢实现合理的冷却速度控制和温度精度控制,为热轧带钢轧后多用途的冷却路径控制提供手段。 1. The complete set of device of the present utility model adopts the flat jet flow nozzle and the high-density jet flow nozzle respectively or in combination, which is conducive to the realization of reasonable cooling speed control and temperature precision control of the strip steel, and is more efficient for hot-rolled strip steel after rolling. Use of cooling path control provides means. the
2.本实用新型的成套装置通过采用0.2MPa~1MPa压力的冷却水对热轧后带钢进行冷却,可实现5~300℃/s(具体视带钢厚度和温度而定)范围内的冷却速度,有利于实现带钢的高强度冷却,控制轧后带钢内部组织转变过程。 2. The complete set of equipment of the utility model cools the hot-rolled steel strip by using cooling water with a pressure of 0.2MPa to 1MPa, and can realize cooling within the range of 5 to 300°C/s (depending on the thickness and temperature of the steel strip). The speed is conducive to the realization of high-intensity cooling of the strip, and the control of the internal structure transformation process of the strip after rolling. the
3.本实用新型的成套装置对带钢进行冷却时,冷却喷嘴出口带有一定压力的水射流与被冷却带钢成一定的角度,吹扫钢板表面换热过程中形成的水膜,更多的实现射流冲击及核态沸腾换热,以此来实现板带钢的高强度均匀冷却。 3. When the complete device of the utility model cools the steel strip, the water jet with a certain pressure at the outlet of the cooling nozzle forms a certain angle with the steel strip to be cooled, and the water film formed during the heat exchange process on the surface of the steel plate is purged, and more Realize jet impact and nucleate boiling heat exchange, so as to realize high-strength and uniform cooling of strip steel. the
4.本实用新型的上、下冷却喷嘴沿带钢宽向均匀冷却,每个冷却喷嘴出口的水流量可通过控制阀组实现单独调节,以保证热轧带钢冷却过程中上下冷却喷嘴水量比的准确控制,从而保证冷却后的带钢沿长度方向的平直。 4. The upper and lower cooling nozzles of the utility model are uniformly cooled along the width of the strip, and the water flow at the outlet of each cooling nozzle can be individually adjusted through the control valve group to ensure the water volume ratio of the upper and lower cooling nozzles during the cooling process of the hot-rolled strip. Accurate control, so as to ensure the straightness of the cooled strip along the length direction. the
5.冷却装置工作过程,通过前气吹装置、侧喷水装置、后气吹装置,可沿钢板宽向扫除钢板表面的滞留的残水,从而提高钢板表面冷却效率,减少因滞留水在钢板表面的沸腾过程产生的冷却不均。前气吹装置、侧喷水装置、后气吹装置扫除钢板表面残水还有利于冷却装置前、后或冷却装置内安装的检测仪表对钢板表面进行的参数测量。 5. During the working process of the cooling device, through the front air blowing device, side water spraying device and rear air blowing device, the residual water remaining on the surface of the steel plate can be swept away along the width of the steel plate, thereby improving the cooling efficiency of the steel plate surface and reducing the residual water on the steel plate due to retained water. The uneven cooling produced by the boiling process on the surface. The front air blowing device, side water spraying device, and rear air blowing device sweep away residual water on the surface of the steel plate and are also conducive to the parameter measurement of the steel plate surface by the detection instrument installed in the front and rear of the cooling device or in the cooling device. the
附图说明 Description of drawings
图1为本实用新型的成套装置沿轧制生产线运行方向布置示意图; Figure 1 is a schematic diagram of the layout of the complete set of devices of the present invention along the running direction of the rolling production line;
图2为本冷却成套装置上、下冷却喷嘴供水示意图。 Figure 2 is a schematic diagram of water supply to the upper and lower cooling nozzles of the complete cooling device. the
具体实施方式 Detailed ways
一种热轧带钢生产线用轧后超快速冷却系统的成套装置,在轧线上沿钢板轧制运行方向依次排列冷却喷嘴,其特征在于采用扁平喷射流喷嘴和高密度喷射流喷嘴分别或组合布置,见图1:本成套装置的冷却喷嘴共设2组,每组设置8~10根上冷却喷嘴和相等数量的下冷却喷嘴,第1组采用扁平喷射流喷嘴和高密度喷射流喷嘴组合布置,第2组采用高密度喷射流喷嘴单独布置,可根据冷却需要,对扁平喷射流喷嘴和高密度喷射流喷嘴可任意组合布置。本超快速冷却系统成套装置的上、下冷却喷嘴直接与高压供水管相接,上冷却喷嘴和下冷却喷嘴分别对应布置在每根辊道的上、下方,平行设置。高密度喷射流喷嘴对钢板进行冷却时的喷水出流角度α和β,α为上高密度喷射流喷嘴喷水出流角度,β为下高密度喷射流喷嘴喷水出流角度:上高密度喷射流喷嘴1和下高密度喷射流喷嘴7喷水出流角度分别为90°<α<135°,90°<β<135°;上高密度喷射流喷 嘴3和下高密度喷射流9喷水出流角度分别为α=90°,β=90°;上高密度喷射流喷嘴5和下高密度喷射流喷嘴10喷水出流角度边部为α=90°,β=90°,中间为90°<α<135°,90°<β<135°;下高密度喷射流喷嘴11喷水出流角度为45°<α<90°。 A complete set of post-rolling ultra-rapid cooling system for a hot-rolled strip steel production line. The cooling nozzles are arranged in sequence along the rolling direction of the steel plate on the rolling line. It is characterized in that flat jet nozzles and high-density jet nozzles are used separately or in combination. Layout, see Figure 1: There are 2 groups of cooling nozzles in this complete set of equipment, each group is equipped with 8 to 10 upper cooling nozzles and an equal number of lower cooling nozzles, and the first group adopts a combination of flat jet nozzles and high-density jet nozzles. , The second group adopts high-density jet stream nozzles to be arranged separately, and can be arranged in any combination of flat jet stream nozzles and high-density jet stream nozzles according to cooling needs. The upper and lower cooling nozzles of this complete set of ultra-fast cooling system are directly connected to the high-pressure water supply pipe, and the upper cooling nozzle and the lower cooling nozzle are respectively arranged above and below each roller table in parallel. The water spray angles α and β when the high-density jet nozzle cools the steel plate, α is the water spray angle of the upper high-density jet nozzle, and β is the water spray angle of the lower high-density jet nozzle: upper height The spraying angles of the density jet stream nozzle 1 and the lower high-density jet stream nozzle 7 are 90°<α<135°, 90°<β<135° respectively; the upper high-density jet stream nozzle 3 and the lower high-density jet stream nozzle 9. The water spray outlet angles are respectively α=90°, β=90°; the upper high-density jet stream nozzle 5 and the lower high-density jet stream nozzle 10 spray water outlet angle sides are α=90°, β=90° , the middle is 90°<α<135°, 90°<β<135°; the water spray angle of the lower high-density jet flow nozzle 11 is 45°<α<90°. the
上、下冷却喷嘴直接与高压供水管12相接,如图2所示,每个冷却喷嘴出口的水流量可通过控制阀组13实现单独调节,以保证热轧带钢冷却过程中上下冷却喷嘴水量比的准确控制,从而保证冷却后的带钢沿长度方向的平直。本超快速冷却成套装置的每组前、后均布置有吹扫装置14,并且辊道两侧还设置侧吹装置15,及时去除钢板表面的残留水;吹扫、侧吹介质为1.0~1.2MPa水介质或0.4~0.6Mpa压缩空气介质。 The upper and lower cooling nozzles are directly connected to the high-pressure water supply pipe 12, as shown in Figure 2, the water flow at the outlet of each cooling nozzle can be adjusted individually through the control valve group 13, so as to ensure that the upper and lower cooling nozzles during the cooling process of the hot-rolled strip steel Accurate control of the water volume ratio ensures that the cooled strip is straight along the length. The front and rear of each set of ultra-rapid cooling complete equipment are equipped with a purge device 14, and side blowing devices 15 are also installed on both sides of the roller table to remove residual water on the surface of the steel plate in time; the purge and side blowing medium is 1.0-1.2 MPa water medium or 0.4 ~ 0.6Mpa compressed air medium. the
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Cited By (9)
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CN102989799A (en) * | 2012-12-24 | 2013-03-27 | 福建三钢闽光股份有限公司 | Intermittent cooling device of plate of moderate thickness after rolling |
CN103480661A (en) * | 2013-10-16 | 2014-01-01 | 南京钢铁股份有限公司 | Inclined jet flow multifunctional cooling device for hot-rolled moderate-thickness plate |
CN103605390A (en) * | 2013-10-16 | 2014-02-26 | 东北大学 | Water supply control method of hot continuous rolling line ultra fast cooling system |
CN104785551A (en) * | 2013-11-07 | 2015-07-22 | 杨海西 | Steel plate cooling device |
CN105695727A (en) * | 2014-11-28 | 2016-06-22 | 宝山钢铁股份有限公司 | Plate shape control method for online solution treatment of steel plates |
CN108588397A (en) * | 2018-05-04 | 2018-09-28 | 东北大学 | A kind of residual water remove device of Strip roll-type hardened face and method |
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CN102989799A (en) * | 2012-12-24 | 2013-03-27 | 福建三钢闽光股份有限公司 | Intermittent cooling device of plate of moderate thickness after rolling |
CN103605390B (en) * | 2013-10-16 | 2015-11-11 | 东北大学 | A kind of water-supply control of hot-rolling line ultra-rapid cooling system |
CN103480661A (en) * | 2013-10-16 | 2014-01-01 | 南京钢铁股份有限公司 | Inclined jet flow multifunctional cooling device for hot-rolled moderate-thickness plate |
CN103605390A (en) * | 2013-10-16 | 2014-02-26 | 东北大学 | Water supply control method of hot continuous rolling line ultra fast cooling system |
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CN104785551A (en) * | 2013-11-07 | 2015-07-22 | 杨海西 | Steel plate cooling device |
CN105695727A (en) * | 2014-11-28 | 2016-06-22 | 宝山钢铁股份有限公司 | Plate shape control method for online solution treatment of steel plates |
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CN108588397A (en) * | 2018-05-04 | 2018-09-28 | 东北大学 | A kind of residual water remove device of Strip roll-type hardened face and method |
CN113245381A (en) * | 2020-03-24 | 2021-08-13 | 宝山钢铁股份有限公司 | On-line cooling system and cooling method for sized seamless steel tube |
CN115679052A (en) * | 2021-07-27 | 2023-02-03 | 宝山钢铁股份有限公司 | Mist-water mixing quenching device and method for intensive hot-rolled coil continuous heat treatment |
CN115679052B (en) * | 2021-07-27 | 2025-02-18 | 宝山钢铁股份有限公司 | Mist water mixed quenching device and method for intensive hot rolled coil continuous heat treatment |
CN113732081A (en) * | 2021-08-24 | 2021-12-03 | 东北大学 | Rolling line cooling device |
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