CN202202348U - Reamer with hydraulic characteristic used for dredger - Google Patents
Reamer with hydraulic characteristic used for dredger Download PDFInfo
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- CN202202348U CN202202348U CN2011202860771U CN201120286077U CN202202348U CN 202202348 U CN202202348 U CN 202202348U CN 2011202860771 U CN2011202860771 U CN 2011202860771U CN 201120286077 U CN201120286077 U CN 201120286077U CN 202202348 U CN202202348 U CN 202202348U
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- 239000002689 soil Substances 0.000 abstract description 13
- 239000013049 sediment Substances 0.000 abstract description 5
- 238000010276 construction Methods 0.000 abstract description 3
- 230000007613 environmental effect Effects 0.000 abstract description 2
- 239000004576 sand Substances 0.000 description 15
- 230000000694 effects Effects 0.000 description 8
- 238000010586 diagram Methods 0.000 description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 5
- 238000009412 basement excavation Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 230000007423 decrease Effects 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 230000008092 positive effect Effects 0.000 description 1
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Abstract
本实用新型涉及一种挖泥船用具有水力特性的绞刀。本实用新型属于环保疏浚技术领域。一种挖泥船用具有水力特性的绞刀,包括刀臂、轮毂和大环,其特点是:刀臂(3)内侧有凹陷(10),大环(6)有内环腔,刀臂(3)内侧凹陷(10)延伸连通大环(6)环腔,起到泥浆向大环(6)方向流动的导流的作用。本实用新型具有结构简单、便于实现、适应土质好、泥沙不易泄漏、施工效率高等优点。
The utility model relates to a reamer with hydraulic characteristics for a dredger. The utility model belongs to the technical field of environmental protection dredging. A reamer with hydraulic characteristics for a dredger, including a cutter arm, a wheel hub and a large ring, is characterized in that: the inner side of the cutter arm (3) has a depression (10), the large ring (6) has an inner ring cavity, and the cutter arm ( 3) The inner depression (10) extends to communicate with the ring cavity of the large ring (6), and plays the role of diversion of mud flowing in the direction of the large ring (6). The utility model has the advantages of simple structure, easy realization, good adaptability to soil quality, no easy leakage of sediment, high construction efficiency and the like.
Description
技术领域 technical field
本实用新型属于环保疏浚技术领域,特别是涉及一种挖泥船用具有水力特性的绞刀。 The utility model belongs to the technical field of environmental protection dredging, in particular to a reamer with hydraulic characteristics for a dredger. the
背景技术 Background technique
目前,在疏浚行业内,绞刀主要是用于水下泥土的开挖式,使用最普遍的是装有活络齿的闭式绞刀。由于现在远洋船舶吨位越来越大,吃水越来越深,所以挖泥船需要开挖的深度也就越来越深,开挖的土质越来越硬。为了适应硬质土的需求,绞刀形式由高变矮了,原来顶部宽大,现在顶部狭小,刀臂变厚重了很多。同时绞刀刀臂的曲线逐渐完善,有利于泥浆进入绞刀内部。 At present, in the dredging industry, the reamer is mainly used for the excavation of underwater soil, and the most common use is the closed reamer equipped with movable teeth. As the tonnage of ocean-going ships is getting larger and the draft is getting deeper and deeper, the depth of excavation required by dredgers is getting deeper and deeper, and the soil quality for excavation is getting harder and harder. In order to meet the needs of hard soil, the shape of the reamer has changed from high to short. The original top was wide, but now the top is narrow, and the knife arm has become much thicker. At the same time, the curve of the arm of the reamer is gradually improved, which is conducive to the entry of mud into the reamer. the
绞刀的轮毂连接在驱动轴上,驱动轴旋转带动绞刀轮毂旋转,在轮毂的带动下,刀臂绕中心线旋转,固定在刀臂上的刀齿切削水下泥土,破坏泥土内部结构,同时扰动泥土与水混合形成泥浆,这些泥浆在水下泵的抽吸作用下,由吸泥口进入吸泥管,在这个过程中有很大一部分泥浆没能进入吸泥口,而是从两刀臂的间隙中泄漏,形成残留。近些年由于对绞刀的研究越来越深入,绞刀刀臂的曲面形式不断的改进,使得绞刀具有一定卷吸周边流体进入绞刀内部的能力(类似与轴流泵),但这种作用并不明显。 The hub of the reamer is connected to the drive shaft, and the rotation of the drive shaft drives the hub of the reamer to rotate. Driven by the hub, the knife arm rotates around the center line, and the knife teeth fixed on the knife arm cut the underwater soil and destroy the internal structure of the soil. At the same time, the mud is disturbed and mixed with water to form mud. Under the suction of the underwater pump, the mud enters the suction pipe from the suction port. During this process, a large part of the mud fails to enter the suction port, but from the Leakage in the gap of the knife arm, forming a residue. In recent years, due to the deepening of the research on the reamer, the continuous improvement of the curved surface of the reamer arm makes the reamer have a certain ability to entrain the surrounding fluid into the reamer (similar to the axial flow pump), but this This effect is not obvious. the
美国某专利提出了一种防止泄漏的方案,在绞刀大环侧面设置特定的铲板,用以引导被切削下来的泥沙到达吸泥口处。然而,由于这些铲板仅延伸有限高度,因此在泥沙进入吸泥口之前,还是会从刀臂间漏出。 A certain U.S. patent proposes a solution to prevent leakage. A specific shovel is arranged on the side of the large ring of the reamer to guide the cut silt to the suction port. However, since these blades extend only a limited height, the silt still leaks out between the arms before it enters the suction port.
荷兰某专利也提出了一种防止绞吸式挖泥船泄漏的方案,该方案让吸泥口尽可能深入绞刀内部,提高吸入效果,以达到减少泄漏的目的。然而,该方案不能阻止两刀臂间的泄漏,尤其是由于绞刀旋转过程中产生的离心力作用。 A patent in the Netherlands also proposes a solution to prevent leakage of cutter suction dredgers. This solution allows the suction port to go as deep as possible inside the reamer to improve the suction effect and reduce leakage. However, this solution does not prevent leakage between the two arms, especially due to the centrifugal force generated during the rotation of the reamer. the
实践证实,在被切削下来的泥沙中有相当一部分残留在水底,形成残留层,当一个横摆过后,在不放桥架,不进台车的情况下原路反向摆回时,还有泥沙残留,尤其对土质比较硬的工程更是这样。现有技术造成成本加大,工程效率降低等问题。 Practice has proved that a considerable part of the sand that has been cut remains at the bottom of the water, forming a residual layer. When a horizontal swing is performed, when the bridge frame is not placed and the trolley is not placed, when the original road is reversed, there is still water. Sediment remains, especially for projects with relatively hard soil. The prior art causes problems such as increased cost and reduced engineering efficiency. the
发明内容 Contents of the invention
本实用新型为解决现有技术存在的问题,提供了一种挖泥船用具有水力特性的绞刀。 In order to solve the problems in the prior art, the utility model provides a reamer with hydraulic characteristics for a dredger. the
本实用新型目的是提供一种具有结构简单、便于实现、适应土质好、泥沙不易泄漏、施工效率高等特点的挖泥船用具有水力特性的绞刀。 The purpose of the utility model is to provide a reamer with hydraulic characteristics for a dredger, which has the characteristics of simple structure, easy realization, good adaptability to soil quality, difficult leakage of sediment and high construction efficiency. the
本发明的方案主要在刀臂和大环两个部分进行改进,刀臂内侧有凹陷,同时在刀臂内边缘处设置有弧形的沟槽,大环采取上部宽大,下部狭小,呈喇叭口状的腔体,这样沿水流方向过流面积逐渐减小,提高流速,相当于吸口前移,该发明结构简单,便于实现,但效果明显。 The scheme of the present invention is mainly improved on the two parts of the knife arm and the large ring. There is a depression on the inner side of the knife arm, and an arc-shaped groove is arranged on the inner edge of the knife arm. Shaped cavity, the flow area gradually decreases along the water flow direction, and the flow rate is increased, which is equivalent to moving the suction port forward. The invention has a simple structure and is easy to realize, but the effect is obvious. the
本方案在刀臂内侧设计有凹陷的部分,同时在刀臂内边缘处设计有圆弧形的沟槽。当绞刀旋转工作时,安装在刀臂外边缘一侧的刀齿切削泥土,被疏松的泥土有的混合成泥浆,有的呈块状泥沙,进入绞刀内部,由于刀臂内边缘比外边缘更靠近中心线,泥浆和泥沙在刀臂的驱赶下延刀臂内侧向内边缘流动,泥浆和泥沙到达刀臂内边缘时,很大一部分就会在刀臂的间隙中泄露出去,但本发明当到达内边缘处,由于设计有圆弧状的沟槽,就会将泥浆和泥沙挡回,减少泄露,与此同时,沟槽在轴向方向上也有引导作用,最终在刀臂的驱赶下,将泥浆和泥沙输送到绞刀内部的靠近大环的地方,减少泄露。 In this solution, a concave part is designed on the inner side of the knife arm, and an arc-shaped groove is designed on the inner edge of the knife arm. When the reamer rotates, the cutter teeth installed on the outer edge of the cutter arm cut the soil, and some of the loosened soil is mixed into mud, and some are in the form of blocky sand, which enters the inside of the reamer. The outer edge is closer to the center line, and the mud and sand are driven by the knife arm to flow along the inner edge of the knife arm. When the mud and sand reach the inner edge of the knife arm, a large part will leak out in the gap of the knife arm , but when the present invention reaches the inner edge, because the arc-shaped groove is designed, the mud and sediment will be blocked back to reduce leakage. At the same time, the groove also has a guiding effect in the axial direction, and finally in the Driven by the knife arm, the mud and sediment are transported to the place close to the large ring inside the reamer to reduce leakage. the
本实用新型挖泥船用具有水力特性的绞刀采用如下技术方案: The reamer with hydraulic characteristics of the utility model dredger adopts the following technical scheme:
一种挖泥船用具有水力特性的绞刀,包括刀臂、轮毂和大环,其特征是:刀臂内侧有凹陷,大环有内环腔,刀臂内侧凹陷延伸连通大环环腔,起到泥浆向大环方向流动的导流的作用。 A reamer with hydraulic characteristics for a dredger, including a cutter arm, a wheel hub and a large ring, is characterized in that: the inner side of the cutter arm has a depression, the large ring has an inner ring cavity, and the inner side of the cutter arm is concave and extends to communicate with the large ring ring cavity. The role of diversion to the flow of mud to the direction of the large ring.
本实用新型挖泥船用具有水力特性的绞刀还可以采用如下技术措施: The reamer with hydraulic characteristics of the utility model dredger can also adopt the following technical measures:
所述的挖泥船用具有水力特性的绞刀,其特点是:刀臂内边缘处有弧形沟槽。 The hydraulic characteristic reamer for dredging ships is characterized in that: there is an arc-shaped groove at the inner edge of the cutter arm.
所述的挖泥船用具有水力特性的绞刀,其特点是:大环内环腔结构为大环上部宽大,大环下部收窄呈喇叭口状的腔体结构,上部宽大的环腔承接在刀臂沟槽的末端。 The reamer with hydraulic characteristics for the dredger is characterized in that the inner ring cavity structure of the large ring is wide at the upper part of the large ring, and the lower part of the large ring is narrowed to form a trumpet-shaped cavity structure, and the wide ring cavity at the upper part is carried on The end of the arm groove. the
所述的挖泥船用具有水力特性的绞刀,其特点是:刀臂外边缘处排布有齿座,每个齿座上装有一个可拆卸的刀齿。 The reamer with hydraulic characteristics for the dredger is characterized in that tooth seats are arranged on the outer edge of the knife arm, and each tooth seat is equipped with a detachable cutter tooth. the
本实用新型具有的优点和积极效果: The utility model has advantages and positive effects:
挖泥船用具有水力特性的绞刀,由于采用了本实用新型全新的技术方案,与现有技术相比,本实用新型绞刀大环上部宽大,呈喇叭口状逐渐收缩,大环下部变得窄小,由刀臂输送下来的泥浆和泥沙到达大环处时,由于大环是整体的圆弧,泥沙不易泄露出绞刀,再加上刀臂轴向推送泥沙的作用,大环附近的吸泥口就更容易将泥沙吸走,同样起到减少泄露的作用。 The reamer with hydraulic characteristics used by dredgers adopts the new technical solution of the utility model. Compared with the prior art, the upper part of the large ring of the utility model is wide and gradually shrinks in the shape of a bell mouth, and the lower part of the large ring becomes larger. Narrow and small, when the mud and sand conveyed by the knife arm reach the large ring, because the large ring is an overall arc, the sand is not easy to leak out of the reamer, and the effect of axially pushing the mud and sand by the knife arm, large The suction port near the ring is easier to suck away the mud and sand, which also plays a role in reducing leakage.
本发明明显优于以前各种减少泄漏的绞刀。该方案既保证进泥通道的面积,又有效减小泥沙泄露出绞刀的机会,同时结构简单,适应于绝大部分的土质,便于实现,工作效率高等。 The present invention is obviously superior to various previous reamers for reducing leakage. This scheme not only ensures the area of the mud inlet channel, but also effectively reduces the chance of the mud and sand leaking out of the reamer. At the same time, it has a simple structure, is suitable for most soil properties, is easy to implement, and has high work efficiency. the
附图说明 Description of drawings
图1是本实用新型绞刀外部整体结构示意图; Fig. 1 is a schematic diagram of the external overall structure of the utility model reamer;
图2是绞刀内部整体结构示意图; Fig. 2 is a schematic diagram of the internal overall structure of the reamer;
图3是绞刀水平剖视结构示意图; Fig. 3 is a horizontal cross-sectional structure schematic diagram of the reamer;
图4是绞刀纵向剖视结构示意图; Fig. 4 is a schematic diagram of the longitudinal sectional structure of the reamer;
图5是绞刀刀臂结构示意图。 Fig. 5 is a schematic diagram of the structure of the cutter arm of the reamer.
图中,1、绞刀,2、轮毂,3、刀臂,4、外边缘,5、内边缘,6、大环,7、大环上部,8、大环下部,9、沟槽,10、凹陷。 In the figure, 1, reamer, 2, hub, 3, knife arm, 4, outer edge, 5, inner edge, 6, large ring, 7, upper part of large ring, 8, lower part of large ring, 9, groove, 10 , depression. the
具体实施方式 Detailed ways
为能进一步了解本实用新型的技术内容、特点及功效,兹列举以下实例,并结合附图详细说明如下: In order to further understand the technical content, characteristics and effects of the present utility model, the following examples are listed hereby, and the detailed description is as follows in conjunction with the accompanying drawings:
实施例1 Example 1
参照附图1至图5。 With reference to accompanying drawing 1 to Fig. 5. the
一种挖泥船用具有水力特性的绞刀,包括刀臂、轮毂和大环,其刀臂3内侧有凹陷10,大环6有内环腔,刀臂内侧凹陷10延伸连通大环6环腔,起到泥浆向大环6方向流动的导流的作用。刀臂3内边缘5处有弧形沟槽9。大环6内环腔结构为大环上部7宽大,大环下部8收窄呈喇叭口状的腔体结构,上部7宽大的环腔承接在刀臂沟槽9的末端。刀臂3外边缘处排布有齿座,每个齿座上装有一个可拆卸的刀齿。
A reamer with hydraulic characteristics for a dredger, including a knife arm, a hub and a large ring, the inner side of the
本实用新型的具体实施过程: Concrete implementation process of the present utility model:
绞吸式挖泥船用具有水力特性的绞刀1,该绞刀通过轮毂螺纹与位于桥架上的驱动轴相连。其后下方装有吸泥口。施工时绞刀伸入水下泥层,绕中心轴旋转,切削和疏松泥土。再由泥泵通过吸泥口将泥土泵出。该绞刀1包括上宽下窄呈喇叭口状的大环6、轮毂2、从大环6延伸到轮毂2上轴对称分布的多个刀臂3;刀臂3远离中心轴线一侧的边缘以下简称刀臂外边缘4按一定角度排布有若干齿座,每个座上装有一可拆卸刀齿。刀臂内侧有凹陷10,在靠近中心轴线一侧的边缘以下简称刀臂内边缘5设计有圆弧形的沟槽9。该绞刀大环6分为上、下两部分,绞刀大环上部7宽大,呈喇叭口状逐渐收缩,大环下部8变的窄小。
The cutter suction dredger uses a
当绞刀1在水下进行作业时,刀臂外边缘4上的刀齿会切削水下泥土,疏松了的泥沙有的与水混合成泥浆,有的呈块状泥沙,进入绞刀1内部,由于刀臂内边缘5比外边缘4更靠近中心线,泥浆和泥沙在刀臂3的驱赶下沿刀臂内侧凹陷10部位向内边缘流动,泥浆和泥沙到达刀臂内边缘时,很大一部分就会在刀臂的间隙中泄漏出去,但在本发明中,当泥沙到达内边缘处,由于设计有圆弧状的沟槽9,就会将泥浆和泥沙挡回,减少泄漏。与此同时,沟槽9在轴向方向上也有引导作用,最终在刀臂3的驱赶下,将泥浆和泥沙输送到绞刀内部的靠近大环6的地方,由刀臂3输送下来的泥浆和泥沙到达大环6处时,由于大环是整体的圆弧,泥沙不易泄漏出绞刀1,再加上刀臂3轴向推送泥沙的作用,大环附近的吸泥口就更容易将泥沙吸走,最终起到减少泄漏的作用。
When the
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102359134A (en) * | 2011-08-08 | 2012-02-22 | 中交天津港航勘察设计研究院有限公司 | Reamer with hydraulic characteristic for dredger |
CN104032787A (en) * | 2014-06-12 | 2014-09-10 | 山东海领船舶机械有限公司 | Cutter-suction device |
CN108797670A (en) * | 2018-06-27 | 2018-11-13 | 安徽佳明环保科技股份有限公司 | A kind of channel deposits rake inhales the efficient suction mud rake head of ship |
-
2011
- 2011-08-08 CN CN2011202860771U patent/CN202202348U/en not_active Expired - Lifetime
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102359134A (en) * | 2011-08-08 | 2012-02-22 | 中交天津港航勘察设计研究院有限公司 | Reamer with hydraulic characteristic for dredger |
CN102359134B (en) * | 2011-08-08 | 2013-06-19 | 中交天津港航勘察设计研究院有限公司 | Reamer with hydraulic characteristic for dredger |
CN104032787A (en) * | 2014-06-12 | 2014-09-10 | 山东海领船舶机械有限公司 | Cutter-suction device |
CN108797670A (en) * | 2018-06-27 | 2018-11-13 | 安徽佳明环保科技股份有限公司 | A kind of channel deposits rake inhales the efficient suction mud rake head of ship |
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