CN202192178U - Full-automatic solar outer bucket processing machine - Google Patents
Full-automatic solar outer bucket processing machine Download PDFInfo
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- CN202192178U CN202192178U CN2011202341873U CN201120234187U CN202192178U CN 202192178 U CN202192178 U CN 202192178U CN 2011202341873 U CN2011202341873 U CN 2011202341873U CN 201120234187 U CN201120234187 U CN 201120234187U CN 202192178 U CN202192178 U CN 202192178U
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Abstract
The utility model discloses a full-automatic solar outer bucket processing machine for bending plate materials and bonding them in cylindrical shape. The machine comprises a rack; a main plate material feed device is mounted at one end of the rack; an auxiliary plate material feed device is mounted at the other end of the rack; plate bending devices are mounted on the racks at the stroke tail ends of the main plate material feed device and the auxiliary plate material feed device; a plate material edge folding device and a plate material butting pressing device are mounted on the racks on the plate material bending devices; and the rack is also provided with an automatic bucket discharging device. The utility model overcomes the defect of the traditional outer bucket processing equipment, which is flow operating equipment integrating the functions of assembling plate materials, coiling buckets and pressing edges, and connecting round buckets; and the processing procedure has no drilled holes and no rivets, and the joining seams will not leak water. The utility model has the advantages of high automation level, high processing accuracy, simple operation and use and low batch production cost of outer buckets.
Description
Technical field
The utility model relates to the outer bucket of a kind of solar water heater processing unit (plant).
Background technology
Solar energy receives people's great attention just day by day as a kind of novel clean energy resource, and has obtained extensive use gradually; Solar water heater is as a kind of equipment that effectively utilizes solar energy; Its output is rapid growth year by year; In the process of solar water heater; The processing of the outer bucket of solar energy is one important operation, about to a great extent the properties of product and the product quality of solar water heater, and production efficiency and processing cost; At present, the processing of the outer bucket of traditional solar water heater, majority is the mode that adopts each operation to process step by step; Plate will pass through steps such as splicing, boring, riveted joint respectively, and each operation needs manually-operated, and plate tosses about in bed between each station; Need several operating personnel to operate; Not only labour intensity is big, and long processing time, production efficiency are low, and are difficult to guarantee product quality.
The utility model content
The utility model technical problem to be solved provides the outer bucket of the high full automatic solar of a kind of automaticity height, good product quality, production efficiency processing machine.
For solving the problems of the technologies described above; The technical scheme of the utility model is: the outer bucket of full automatic solar processing machine; Be used for being bonded into behind the sheet metal bending cylindricly, comprise frame, an end of said frame is equipped with mainboard material feeding device; The other end of said frame is equipped with auxilliary plate feeding device; On the said frame of the end of travel of said mainboard material feeding device and said auxilliary plate feeding device the sheet metal bending device is installed, the plate crimping unit is installed on the said frame of said sheet metal bending device top docks press fit device, also be provided with on the said frame to go out barreled automatically and put with plate.
As optimized technical scheme, said mainboard material feeding device comprises the mainboard material shifting sledge that is installed on the said frame, is slidingly fitted with mainboard material suction cup carrier on the said mainboard material shifting sledge, on the said mainboard material suction cup carrier mainboard material is installed and moves sucker.
As optimized technical scheme, said auxilliary plate feeding device comprises the auxilliary plate shifting sledge that is installed on the said frame, is slidingly fitted with auxilliary plate suction cup carrier on the said auxilliary plate shifting sledge, auxilliary plate is installed on the said auxilliary plate suction cup carrier moves sucker.
As optimized technical scheme, said sheet metal bending device comprises two arc pushing blocks, is respectively equipped with the arc inner concave on the two said arc pushing block sides in opposite directions, and said arc pushing block has the free degree perpendicular to said plate; Be rotatablely equipped with two plate position adjustment rollers that are used to adjust the sheet metal bending position on the said frame of the below of said arc pushing block, the spacing between the two said plate positions adjustment roller is adjustable; The both sides of two said plate positions adjustment roller are equipped with the platform that is used to support said plate; Also be separately installed with on the two said arc pushing blocks and can adjust piece with the plate of said arc pushing block associated movement, the distance between the said arc pushing block of at least one said plate adjustment piece and homonymy is adjustable.
As optimized technical scheme; Said plate crimping unit comprises the folding pressure slide rail that is fixedly mounted on the said frame; Said folding is pressed to be slidingly fitted with on the slide rail and is rolled over the frame of delaying unloading; Said folding is delayed unloading, and that two doubling material pinch rollers wheels is installed is right in the frame both sides, two the folding material pinch rollers of each said folding material pinch roller wheel to comprising that outer peripheral face presses together mutually, and the outer peripheral face of each said folding material pinch roller is provided with plate folding molding die.
As optimized technical scheme, said plate butt joint press fit device comprises and is fixedly mounted on the said folding pressure rail that connects material on the said frame of frame below of delaying unloading, and said folding delays unloading that the frame bottom is rotatablely equipped with can be along the said pinch roller that connects material that connects material and press rail to roll; The said pressure rail both sides that connect material also are respectively arranged with one and are used to make said plate getting into the alignment mould that positions before the said folding material pinch roller; The said pressure rail both sides that connect material also are respectively arranged with one and are used for and the common plate fixed block that clamps said plate of said plate adjustment piece.
As another kind of optimized technical scheme, said sheet metal bending device comprises two arc pushing blocks, is respectively equipped with the arc inner concave on the two said arc pushing block sides in opposite directions, and said arc pushing block has the free degree of horizontal direction; Be rotatablely equipped with two plate position adjustment rollers that are used to adjust the sheet metal bending position on the said frame of the below of said arc pushing block, the spacing between the two said plate positions adjustment roller is adjustable; The both sides of two said plate positions adjustment roller are equipped with the platform that is used to support said plate; Also be separately installed with on the two said arc pushing blocks and can adjust piece with the plate of said arc pushing block associated movement, the distance between the said arc pushing block of at least one said plate adjustment piece and homonymy is adjustable.
As another kind of optimized technical scheme; Said plate crimping unit comprises the folding pressure slide rail that is installed on the said frame; Said folding presses slide rail to have the free degree of vertical direction, and said folding is pressed and is slidingly fitted with the folding frame of delaying unloading on the slide rail, and said folding is delayed unloading, and that two doubling material pinch rollers wheel is installed is right in the frame both sides; Two the folding material pinch rollers of each said folding material pinch roller wheel to comprising that outer peripheral face presses together mutually, the outer peripheral face of each said folding material pinch roller is provided with plate folding molding die.
As another kind of optimized technical scheme; Said plate butt joint press fit device comprises and is fixedly mounted on the said folding pressure rail that connects material on the said frame of frame below of delaying unloading; Delay unloading frame bottom of said folding is provided with and presses the rail slot to make way; Being rotatablely equipped with on the sidewall of said pressure rail slot to make way can be along the said pinch roller that connects material that connects material and press rail to roll, and the rotating shaft of the said pinch roller that connects material has the free degree of vertical direction; The said pressure rail both sides that connect material also are respectively arranged with one and are used to make said plate getting into the alignment mould that positions before the said folding material pinch roller; The said pressure rail both sides that connect material also are respectively arranged with one and are used for and the common plate fixed block that clamps said plate of said plate adjustment piece; The said side of pressing rail of connecting material is provided with that the one edge that is used to make said plate upwarps so that the back-up block that overlaps, and said back-up block has the free degree of vertical direction.
As optimized technical scheme, saidly go out barreled automatically and put and comprise that the end that the said folding frame of delaying unloading, said folding are delayed unloading on the frame towards products export is equipped with the discharging pushing block.
Owing to adopted technique scheme; The outer bucket of full automatic solar processing machine; Be used for being bonded into behind the sheet metal bending cylindricly, comprise frame, an end of said frame is equipped with mainboard material feeding device; The other end of said frame is equipped with auxilliary plate feeding device; On the said frame of the end of travel of said mainboard material feeding device and said auxilliary plate feeding device the sheet metal bending device is installed, the plate crimping unit is installed on the said frame of said sheet metal bending device top docks press fit device, also be provided with on the said frame to go out barreled automatically and put with plate.The utility model has overcome the drawback of traditional outer bucket process equipment, is that the splicing of collection plate, the flanging of volume bucket, drum engage and be the procedure implement of one, and process do not have boring, no rivet, and joint close is water-tight.Configure outer bucket processing specification man-hour as long as add, add enough plates, carry out a key operation by operating personnel one people at the equipment charging aperture; Equipment is accomplished all manufacturing procedures automatically; The outer bucket of processed finished product is released from the equipment outlet automatically, and a finished barrel is not more than 40 seconds process time, and every equipment reduces operating personnel 3-4 people than similar traditional processing equipment; Improve working (machining) efficiency 4-6 doubly, also greatly reduce operating personnel's working strength simultaneously.The utlity model has automaticity height, machining accuracy height, manipulate simple, the low advantage of batch outer bucket production cost.
Description of drawings
Fig. 1 is the structural representation of the utility model embodiment one;
Fig. 2 is the vertical view of Fig. 1;
Fig. 3 is that mainboard material and auxilliary plate are accomplished the sketch map behind the material loading among the embodiment one;
Fig. 4 is the vertical view of Fig. 3;
Fig. 5 is the sketch map behind the mainboard material adjustment position among the embodiment one;
Fig. 6 is the vertical view of Fig. 5;
Fig. 7 is the sketch map after the bending of mainboard material among the embodiment one;
Fig. 8 is the vertical view of Fig. 7;
Fig. 9 is the sketch map that mainboard material and auxilliary plate carry out first flanging operation among the embodiment one;
Figure 10 is the vertical view of Fig. 9;
Figure 11 is the sketch map that mainboard material and auxilliary plate carry out first crimping operation among the embodiment one;
Figure 12 is the vertical view of Figure 11;
Figure 13 is the sketch map that the mainboard material after the first crimping and auxilliary plate position are adjusted among the embodiment one;
Figure 14 is the vertical view of Figure 13;
Figure 15 is the sketch map that mainboard material and auxilliary plate carry out bending operation among the embodiment one;
Figure 16 is the vertical view of Figure 15;
Figure 17 is the sketch map that mainboard material and auxilliary plate carry out flanging operation for the second time among the embodiment one;
Figure 18 is the vertical view of Figure 17;
Figure 19 is that mainboard material and auxilliary plate carry out the sketch map of crimping operation for the second time among the embodiment one;
Figure 20 is the vertical view of Figure 19;
Figure 21 machines the sketch map that the outer bucket in back is pushed out among the embodiment one;
Figure 22 is the vertical view of Figure 21;
Figure 23 is the structural representation of the utility model embodiment two;
Figure 24 is the vertical view of Figure 23;
Figure 25 is the sketch map behind the mainboard material adjustment position among the embodiment two;
Figure 26 is the vertical view of Figure 25;
Figure 27 is the sketch map that mainboard material and auxilliary plate carry out first flanging operation among the embodiment two;
Figure 28 is the vertical view of Figure 27;
Figure 29 is the make progress sketch map of jack-up plate of back-up block among the embodiment two;
Figure 30 is the vertical view of Figure 29;
Figure 31 is the sketch map that mainboard material and auxilliary plate carry out first crimping operation among the embodiment two;
Figure 32 is the vertical view of Figure 31.
Among the figure: the 1-frame; 21-mainboard material shifting sledge; 22-mainboard material suction cup carrier; 23-mainboard material moves sucker; 31-assists the plate shifting sledge; 32-assists the plate suction cup carrier; The auxilliary plate of 33-moves sucker; 41-arc pushing block; 42-plate position adjustment roller; The 43-platform; 44-plate adjustment piece; The 51-folding is pressed slide rail; 52-rolls over the frame of delaying unloading; 53-folding material pinch roller; The 61-pressure rail that connects material; The 62-pinch roller that connects material; The 63-mould that aligns; 64-plate fixed block; 65-presses the rail slot to make way; The 66-back-up block; 71-mainboard material; 72-assists plate.
The specific embodiment
Below in conjunction with accompanying drawing and embodiment, further set forth the utility model.In the detailed description below, some example embodiment of the utility model has only been described through the mode of explanation.Undoubtedly, those of ordinary skill in the art can recognize, under the situation of spirit that does not depart from the utility model and scope, can revise described embodiment with various mode.Therefore, accompanying drawing is illustrative with being described in essence, rather than is used to limit the protection domain of claim.
Embodiment one:
As depicted in figs. 1 and 2; The outer bucket of full automatic solar processing machine; Be used for being bonded into behind the sheet metal bending cylindricly, comprise frame 1, an end of said frame 1 is equipped with mainboard material feeding device; The other end of said frame 1 is equipped with auxilliary plate feeding device; On the said frame 1 of the end of travel of said mainboard material feeding device and said auxilliary plate feeding device the sheet metal bending device is installed, the plate crimping unit is installed on the said frame 1 of said sheet metal bending device top docks press fit device, also be provided with on the said frame 1 to go out barreled automatically and put with plate.Plate described in the present embodiment is divided into mainboard material 71 and auxilliary plate 72.
Said mainboard material feeding device comprises the mainboard material shifting sledge 21 that is installed on the said frame 1, is slidingly fitted with mainboard material suction cup carrier 22 on the said mainboard material shifting sledge 21, on the said mainboard material suction cup carrier 22 the mainboard material is installed and moves sucker 23.Said auxilliary plate feeding device comprises the auxilliary plate shifting sledge 31 that is installed on the said frame 1, is slidingly fitted with auxilliary plate suction cup carrier 32 on the said auxilliary plate shifting sledge 31, auxilliary plate is installed on the said auxilliary plate suction cup carrier 32 moves sucker 33.
Said sheet metal bending device comprises on two arc pushing blocks, 41, two said arc pushing block 41 sides in opposite directions and is respectively equipped with the arc inner concave that said arc pushing block 41 has the free degree perpendicular to said plate; The spacing that is rotatablely equipped with on the said frame 1 of the below of said arc pushing block 41 between two plate positions adjustment roller 42, two said plate positions adjustment rollers 42 that are used to adjust the sheet metal bending position is adjustable; The both sides of two said plate positions adjustment roller 42 are equipped with the platform 43 that is used to support said plate; Also be separately installed with on the two said arc pushing blocks 41 and can adjust piece 44 with the plate of said arc pushing block 41 associated movements, the distance between the said arc pushing block 41 of at least one said plate adjustment piece 44 and homonymy is adjustable.
Said plate crimping unit comprises the folding pressure slide rail 51 that is installed on the said frame 1; Said folding is pressed to be slidingly fitted with on the slide rail 51 and is rolled over the frame 52 of delaying unloading; Said folding is delayed unloading, and that two doubling material pinch rollers wheels is installed is right in frame 52 both sides; Two the folding material pinch rollers 53 of each said folding material pinch roller wheel to comprising that outer peripheral face presses together mutually, the outer peripheral face of each said folding material pinch roller 53 is provided with plate folding molding die.
Said plate butt joint press fit device comprise be fixedly mounted on said folding delay unloading connecting material on the said frame 1 of frame 52 belows press rail 61, said folding to delay unloading frame 52 bottoms are rotatablely equipped with can be along the said pinch roller 62 that connects material that connects material and press rail 61 to roll; Said pressure rail 61 both sides that connect material also are respectively arranged with one and are used to make said plate getting into the alignment mould 63 that positions before the said folding material pinch roller 53; Said pressure rail 61 both sides that connect material also are respectively arranged with one and are used for and the said plate adjustment piece 44 common plate fixed blocks 64 that clamp said plate.
Saidly go out barreled automatically and put and comprise that the end that the said folding frame 52 of delaying unloading, said folding are delayed unloading on the frame 52 towards products export is equipped with the discharging pushing block.
The concrete process of embodiment one is following:
As depicted in figs. 1 and 2, before the processing, on the equipment body workbench, put foot processing required mainboard material 71 and auxilliary plate 72;
Like Fig. 3 and shown in Figure 4, mainboard material suction cup carrier 22, auxilliary plate suction cup carrier 32 move in the middle of equipment respectively, stop to desired location.Mainboard material suction cup carrier 22 discharges mainboard material 71; Mainboard material 71 falls to platform 43, in the gap between the plate position adjustment roller 42 of forward position to two, adjusts two gaps between the plate position adjustment roller 42 to choke mainboard material 71; Plate position adjustment roller 42 rotates then; Stop after making the position row of mainboard material enter the left side desired location, afterwards, the gap that auxilliary plate suction cup carrier 32 is passed between the arc pushing block 41 of one of which side and plate adjustment piece 44 is placed on predeterminated position;
Like Fig. 5 and shown in Figure 6, plate position adjustment roller 42 rotates, and makes the position row of mainboard material enter the right side desired location, and mainboard material 71 is put well, and mainboard material suction cup carrier 22, auxilliary plate suction cup carrier 32 are got back to initial position respectively afterwards.
Like Fig. 7 and shown in Figure 8, connect material and press the mould 63 that respectively aligns of rail 61 both sides to rise, the arc pushing block 41 on right side rises earlier with plate adjustment piece 44, moves to left afterwards again, and the plate adjustment piece 44 on right side promotes the alignment mould 63 on major ingredient 71 to right side, with 71 alignment of mainboard material; The arc pushing block 41 in left side moves to right with plate adjustment piece 44, and the plate adjustment piece 41 in left side promotes the alignment mould 44 on auxilliary plate 72 to right side, will assist plate 72 alignment; In the alignment procedure, the arc pushing block 41 of both sides is respectively to center opposite direction slow astern set a distance, for enough placement spaces are reserved in the plate alignment;
Like Fig. 9 and shown in Figure 10; The plate fixed block 64 of both sides rises to below the plate, and mainboard material 71 and right panel material 72 is fixed, align 63 repositions; The arc pushing block 41 of and arranged on left and right sides is clamped mainboard material 71 with plate adjustment piece 44 and plate fixed block 64, auxilliary plate 72 rises overally to both sides; The centre of folding material pinch roller 53, folding is delayed unloading frame 52 by the distally proximal motion, and the delay unloading folding material pinch roller 53 of frame 52 both sides of folding is clamped at mainboard material 71 and auxilliary plate 72 in the middle of the folding material pinch roller 53 of this side respectively; Through the model of folding material pinch roller 53, what extrusion molding went out mainboard material 71 and auxilliary plate 72 is connected the concave-convex type limit;
Like Figure 11 and shown in Figure 12, the arc pushing block 41 on right side is clamped mainboard material 71 whole declines with plate adjustment piece 44 and plate fixed block 64, is moved to the left; The link slot at mainboard material 71 edges put to connecting material press rail 61 centers to take back; The arc pushing block 41 in left side is clamped auxilliary plate 71 whole declines with plate adjustment piece 44 and plate fixed block 64 then, moves right, and the link slot at auxilliary plate 72 edges is put to connecting material pressed rail 61 centers to take over; Make auxilliary plate 72 whole declines then; The mainboard material 71 and the link slot of 72 liang of panel edges of auxilliary plate are colluded together, and the plate adjustment piece 44 of both sides moves certain distance in the other direction to the center respectively, and the mainboard material 71 and the link slot of 72 liang of panel edges of auxilliary plate are colluded tightly; The pinch roller 62 that connects material is exerted pressure downwards; Delay unloading frame 52 of folding returns the distally by nearside, connect material pinch roller 62 with connect material press rail 61 under the effect, the crimping of two boards material is integral;
Like Figure 13 and shown in Figure 14, left and right side arc pushing block 41 resets with plate adjustment piece 44, and the plate position is adjusted roller 42 and rotated, and adjustment engages good plate to desired location, at this moment the left and right transposition in both sides of mainboard material 71, auxilliary plate 72;
Like Figure 15 and shown in Figure 16; Connect material and press the mould 63 that respectively aligns of rail 61 both sides to rise; The arc pushing block 41 on right side and plate adjustment piece 44 rise earlier, move to left afterwards again, and plate adjustment piece 44 promotions on right side have connected alignment mould 63 alignment on auxilliary plate 72 edges to the right side of plate; The arc pushing block 41 in left side moves to right with plate adjustment piece 44, and the plate adjustment piece 44 in left side promotes alignment mould 63 alignment on mainboard material 71 edges to right side; In the alignment procedure, the arc pushing block 41 of both sides is respectively to center opposite direction slow astern set a distance, for enough placement spaces are reserved in the plate alignment;
Like Figure 17 and shown in Figure 180; The plate fixed block 64 of both sides rises to below the plate; Mainboard material 71 is fixed with auxilliary plate 72, align 63 repositions, the arc pushing block 41 of and arranged on left and right sides and plate adjustment piece 44 and plate fixed block 64 are clamped the rise overally centre of to both sides folding material pinch roller 53 of mainboard material 71 and auxilliary plate 72; Folding is delayed unloading frame 52 by the distally proximal motion; The delay unloading folding material pinch roller 53 of frame 52 both sides of folding is clamped at the edge of mainboard material 71, auxilliary plate 72 in the middle of the folding material pinch roller 53 of this side respectively, and through the model of folding material pinch roller 53, extrusion molding goes out the connection concave-convex type limit of two boards material;
Like Figure 19 and shown in Figure 20, the arc pushing block 41 on right side is clamped mainboard material 71 whole declines with plate adjustment piece 44 and plate fixed block 64, is moved to the left; The link slot at mainboard material 71 edges put to connecting material press rail 61 centers to take back; The arc pushing block 41 in left side is clamped auxilliary plate 71 whole declines with plate adjustment piece 44 and plate fixed block 64 then, moves right, and the link slot at auxilliary plate 72 edges is put to connecting material pressed rail 61 centers to take over; Make auxilliary plate 72 whole declines then; The mainboard material 71 and the link slot of 72 liang of panel edges of auxilliary plate are colluded together, and the plate adjustment piece 44 of both sides moves certain distance in the other direction to the center respectively, and the mainboard material 71 and the link slot of 72 liang of panel edges of auxilliary plate are colluded tightly; The pinch roller 62 that connects material is exerted pressure downwards; Delay unloading frame 52 of folding returns the distally by nearside, connect material pinch roller 62 with connect material press rail 61 in effect down, the formation of plate crimp barrel body;
Like Figure 21 and shown in Figure 22; The arc pushing block 41 of left and right side resets with plate adjustment piece Unit 44; The cylindrical shell that processes does not have external force influence and freely reverts to cylinder down, and the gap between two plate position adjustment rollers 42 reverts to original state, and folding is delayed unloading frame 52 by the distally proximal motion; The urceolus of moulding is released body, and so far the outer bucket of solar water heater machines automatically.
Work flow finishes, and rolls over the frame 52 of delaying unloading and returns the distally initial position, and all mechanical components reset, treat that next work flow begins.More than arrow among each figure represent to roll over the traffic direction of frame 52 of delaying unloading.
Embodiment two:
Like Figure 23 and shown in Figure 24; The outer bucket of full automatic solar processing machine; Be used for being bonded into behind the sheet metal bending cylindricly, comprise frame 1, an end of said frame 1 is equipped with mainboard material feeding device; The other end of said frame 1 is equipped with auxilliary plate feeding device; On the said frame 1 of the end of travel of said mainboard material feeding device and said auxilliary plate feeding device the sheet metal bending device is installed, the plate crimping unit is installed on the said frame 1 of said sheet metal bending device top docks press fit device, also be provided with on the said frame 1 to go out barreled automatically and put with plate.Plate described in the present embodiment is divided into mainboard material 71 and auxilliary plate 72.
Said mainboard material feeding device comprises the mainboard material shifting sledge 21 that is installed on the said frame 1, is slidingly fitted with mainboard material suction cup carrier 22 on the said mainboard material shifting sledge 21, on the said mainboard material suction cup carrier 22 the mainboard material is installed and moves sucker 23.Said auxilliary plate feeding device comprises the auxilliary plate shifting sledge 31 that is installed on the said frame 1, is slidingly fitted with auxilliary plate suction cup carrier 32 on the said auxilliary plate shifting sledge 31, auxilliary plate is installed on the said auxilliary plate suction cup carrier 32 moves sucker 33.
Said sheet metal bending device comprises on two arc pushing blocks, 41, two said arc pushing block 41 sides in opposite directions and is respectively equipped with the arc inner concave that said arc pushing block 41 has the free degree of horizontal direction; The spacing that is rotatablely equipped with on the said frame 1 of the below of said arc pushing block 41 between two plate positions adjustment roller 42, two said plate positions adjustment rollers 42 that are used to adjust the sheet metal bending position is adjustable; The both sides of two said plate positions adjustment roller 42 are equipped with the platform 43 that is used to support said plate; Also be separately installed with on the two said arc pushing blocks 41 and can adjust piece 44 with the plate of said arc pushing block 41 associated movements, the distance between the said arc pushing block 41 of at least one said plate adjustment piece 44 and homonymy is adjustable.
Said plate crimping unit comprises the folding pressure slide rail 51 that is installed on the said frame 1; Said folding presses slide rail 51 to have the free degree of vertical direction; Said folding is pressed to be slidingly fitted with on the slide rail 51 and is rolled over the frame 52 of delaying unloading; Said folding is delayed unloading, and that two doubling material pinch rollers wheels is installed is right in frame 52 both sides, two the folding material pinch rollers 53 of each said folding material pinch roller wheel to comprising that outer peripheral face presses together mutually, and the outer peripheral face of each said folding material pinch roller 53 is provided with plate folding molding die.
Said plate butt joint press fit device comprises that being fixedly mounted on said folding the connecting material on the said frame 1 of frame 52 belows of delaying unloading presses rail 61; Said folding frame 52 bottoms of delaying unloading are provided with and press rail slot to make way 65; Being rotatablely equipped with on the sidewall of said pressure rail slot to make way 65 can be along the said pinch roller 62 that connects material that connects material and press rail 61 to roll, and the said rotating shaft that connects material pinch roller 62 has the free degree of vertical direction; Said pressure rail 61 both sides that connect material also are respectively arranged with one and are used to make said plate getting into the alignment mould 63 that positions before the said folding material pinch roller 53; Said pressure rail 61 both sides that connect material also are respectively arranged with one and are used for and the said plate adjustment piece 44 common plate fixed blocks 64 that clamp said plate; The said side of pressing rail 61 of connecting material is provided with that the one edge that is used to make said plate upwarps so that the back-up block 66 that overlaps, and said back-up block 66 has the free degree of vertical direction.
The concrete process of embodiment two is following:
Like Figure 25 and shown in Figure 26; After the processing beginning; Mainboard material suction cup carrier 22, auxilliary plate suction cup carrier 32, plate position adjustment roller 42, arc pushing block 41 and plate adjustment piece 44 are identical with the course of action of embodiment one, and predeterminated position is adjusted and be placed on to mainboard material 71, auxilliary plate 72;
Like Figure 27 and shown in Figure 28, connect material and press the rail 61 both sides near-ends mould 63 that respectively aligns to rise, the arc pushing block 41 on right side moves to left with plate adjustment piece 44, and the plate adjustment piece 44 on right side promotes the alignment mould 63 on mainboard material 71 to right sides, and the mainboard material is alignd; The arc pushing block 41 in left side moves to right with plate adjustment piece 44; The plate adjustment piece 44 in left side promotes the alignment mould 63 on auxilliary plate 72 to right side, will assist plate 72 alignment, and the plate fixed block 64 of both sides rises to respectively below mainboard material 71 and the auxilliary plate 72; Mainboard material 71 and auxilliary plate 72 is fixed; 63 repositions of alignment mould, folding are pressed slide rail 51 drives to roll over the frame 52 of delaying unloading and are moved down the location earlier, and the plate limit of both sides is respectively over against the slit between two folding material pinch rollers 53 of this side; Folding is delayed unloading frame 52 along rolling over pressure slide rail 51 by the distally proximal motion then; The delay unloading folding material pinch roller 53 of frame 52 both sides of folding is clamped at mainboard material 71 and auxilliary plate 72 in the middle of two folding material pinch rollers 53 of this side respectively, and through the model of folding material pinch roller 53, what extrusion molding went out mainboard material 71 and auxilliary plate 72 is connected the concave-convex type limit;
Like Figure 29 and shown in Figure 30; After flanging finishes; Rolling over the frame 52 of delaying unloading stops and pressing slide rail 51 to rise by folding driving the elemental height position at nearside; The flanging (being shaped as downward hook) that the plate adjustment piece 44 in left side promotes auxilliary plate 72 presses the center-right position of rail 61, back-up block 66 to rise to below the flanging of auxilliary plate 72 the upwards application of force to connecting material, make the flanging of auxilliary plate 72 little the sticking up that make progress; The plate adjustment piece 44 on right side promotes the flanging (being shaped as upwards hook) of mainboard material 71 and presses the center-left position of rail 61 to connecting material, the flanging alignment of auxilliary plate 72 and mainboard material 71;
Like Figure 31 and shown in Figure 32, back-up block 66 drops to original position, and the flanging of auxilliary plate 72 and mainboard material 71 is engaged; The plate adjustment piece 44 on left and right both sides moves to the opposite direction of this side respectively; Make the flanging tension of auxilliary plate 72 and mainboard material 71, the pinch roller 62 that connects material moves downward along pressure rail slot to make way 65, stretches out and rolls over the frame 52 of delaying unloading; The position that the flanging of mainboard material 71 and auxilliary plate 72 is interosculated is pressed in to connect material presses on the rail 61; Delay unloading frame 52 of folding returns the distally by nearside, connect material pinch roller 62 with connect material press rail 61 under the effect, the crimping of two boards material is integral;
Except above-mentioned process, all the other process of embodiment two are identical with embodiment one, repeat no more here.
This equipment has overcome the drawback of traditional outer bucket process equipment, is that the splicing of collection plate, the flanging of volume bucket, drum engage and be the procedure implement of one, and process do not have boring, no rivet, and joint close is water-tight.Configure outer bucket processing specification man-hour as long as add, add enough plates, carry out a key operation by operating personnel one people at the equipment charging aperture; Equipment is accomplished all manufacturing procedures automatically; The outer bucket of processed finished product is released from the equipment outlet automatically, and a finished barrel is not more than 40 seconds process time, and every equipment reduces operating personnel 3-4 people than similar traditional processing equipment; Improve working (machining) efficiency 4-6 doubly, also greatly reduce operating personnel's working strength simultaneously.The utility model adopts high-performance microcontroller technology, high accuracy fax braking technique, the contactless sensing technology of high speed, has automaticity height, machining accuracy height, manipulates characteristics such as simple, that the outer bucket of batch production cost is low.
More than show and described the advantage of basic principle, principal character and the utility model of the utility model.The technical staff of the industry should understand; The utility model is not restricted to the described embodiments; The principle of describing in the foregoing description and the specification that the utility model just is described; Under the prerequisite that does not break away from the utility model spirit and scope, the utility model also has various changes and modifications, and these variations and improvement all fall in the utility model scope that requires protection.The utility model requires protection domain to be defined by appending claims and equivalent thereof.
Claims (10)
1. the outer bucket of full automatic solar processing machine; Be used for being bonded into behind the sheet metal bending cylindric; It is characterized in that: comprise frame; One end of said frame is equipped with mainboard material feeding device, and the other end of said frame is equipped with auxilliary plate feeding device, on the said frame of the end of travel of said mainboard material feeding device and said auxilliary plate feeding device the sheet metal bending device is installed; The plate crimping unit is installed on the said frame of said sheet metal bending device top docks press fit device, also be provided with on the said frame to go out barreled automatically and put with plate.
2. the outer bucket of full automatic solar as claimed in claim 1 processing machine; It is characterized in that: said mainboard material feeding device comprises the mainboard material shifting sledge that is installed on the said frame; Be slidingly fitted with mainboard material suction cup carrier on the said mainboard material shifting sledge, on the said mainboard material suction cup carrier mainboard material be installed and move sucker.
3. the outer bucket of full automatic solar as claimed in claim 1 processing machine; It is characterized in that: said auxilliary plate feeding device comprises the auxilliary plate shifting sledge that is installed on the said frame; Be slidingly fitted with auxilliary plate suction cup carrier on the said auxilliary plate shifting sledge, auxilliary plate be installed on the said auxilliary plate suction cup carrier move sucker.
4. the outer bucket of full automatic solar as claimed in claim 1 processing machine; It is characterized in that: said sheet metal bending device comprises two arc pushing blocks; Be respectively equipped with the arc inner concave on the two said arc pushing block sides in opposite directions, said arc pushing block has the free degree perpendicular to said plate; Be rotatablely equipped with two plate position adjustment rollers that are used to adjust the sheet metal bending position on the said frame of the below of said arc pushing block, the spacing between the two said plate positions adjustment roller is adjustable; The both sides of two said plate positions adjustment roller are equipped with the platform that is used to support said plate; Also be separately installed with on the two said arc pushing blocks and can adjust piece with the plate of said arc pushing block associated movement, the distance between the said arc pushing block of at least one said plate adjustment piece and homonymy is adjustable.
5. the outer bucket of full automatic solar as claimed in claim 4 processing machine; It is characterized in that: said plate crimping unit comprises the folding pressure slide rail that is fixedly mounted on the said frame; Said folding is pressed to be slidingly fitted with on the slide rail and is rolled over the frame of delaying unloading; Said folding is delayed unloading, and that two doubling material pinch rollers wheels is installed is right in the frame both sides, two the folding material pinch rollers of each said folding material pinch roller wheel to comprising that outer peripheral face presses together mutually, and the outer peripheral face of each said folding material pinch roller is provided with plate folding molding die.
6. the outer bucket of full automatic solar as claimed in claim 5 processing machine; It is characterized in that: said plate butt joint press fit device comprises and is fixedly mounted on the said folding pressure rail that connects material on the said frame of frame below of delaying unloading, and said folding delays unloading that the frame bottom is rotatablely equipped with can be along the said pinch roller that connects material that connects material and press rail to roll; The said pressure rail both sides that connect material also are respectively arranged with one and are used to make said plate getting into the alignment mould that positions before the said folding material pinch roller; The said pressure rail both sides that connect material also are respectively arranged with one and are used for and the common plate fixed block that clamps said plate of said plate adjustment piece.
7. the outer bucket of full automatic solar as claimed in claim 1 processing machine; It is characterized in that: said sheet metal bending device comprises two arc pushing blocks; Be respectively equipped with the arc inner concave on the two said arc pushing block sides in opposite directions, said arc pushing block has the free degree of horizontal direction; Be rotatablely equipped with two plate position adjustment rollers that are used to adjust the sheet metal bending position on the said frame of the below of said arc pushing block, the spacing between the two said plate positions adjustment roller is adjustable; The both sides of two said plate positions adjustment roller are equipped with the platform that is used to support said plate; Also be separately installed with on the two said arc pushing blocks and can adjust piece with the plate of said arc pushing block associated movement, the distance between the said arc pushing block of at least one said plate adjustment piece and homonymy is adjustable.
8. the outer bucket of full automatic solar as claimed in claim 7 processing machine; It is characterized in that: said plate crimping unit comprises the folding pressure slide rail that is installed on the said frame; Said folding presses slide rail to have the free degree of vertical direction; Said folding is pressed to be slidingly fitted with on the slide rail and is rolled over the frame of delaying unloading; Said folding is delayed unloading, and that two doubling material pinch rollers wheels is installed is right in the frame both sides, two the folding material pinch rollers of each said folding material pinch roller wheel to comprising that outer peripheral face presses together mutually, and the outer peripheral face of each said folding material pinch roller is provided with plate folding molding die.
9. the outer bucket of full automatic solar as claimed in claim 8 processing machine; It is characterized in that: said plate butt joint press fit device comprises and is fixedly mounted on the said folding pressure rail that connects material on the said frame of frame below of delaying unloading; Delay unloading frame bottom of said folding is provided with and presses the rail slot to make way; Being rotatablely equipped with on the sidewall of said pressure rail slot to make way can be along the said pinch roller that connects material that connects material and press rail to roll, and the rotating shaft of the said pinch roller that connects material has the free degree of vertical direction; The said pressure rail both sides that connect material also are respectively arranged with one and are used to make said plate getting into the alignment mould that positions before the said folding material pinch roller; The said pressure rail both sides that connect material also are respectively arranged with one and are used for and the common plate fixed block that clamps said plate of said plate adjustment piece; The said side of pressing rail of connecting material is provided with that the one edge that is used to make said plate upwarps so that the back-up block that overlaps, and said back-up block has the free degree of vertical direction.
10. like the outer bucket of the described full automatic solar of the arbitrary claim of claim 1 to 9 processing machine, it is characterized in that: saidly go out barreled automatically and put and comprise that the end that the said folding frame of delaying unloading, said folding are delayed unloading on the frame towards products export is equipped with the discharging pushing block.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011202341873U CN202192178U (en) | 2011-07-05 | 2011-07-05 | Full-automatic solar outer bucket processing machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011202341873U CN202192178U (en) | 2011-07-05 | 2011-07-05 | Full-automatic solar outer bucket processing machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202192178U true CN202192178U (en) | 2012-04-18 |
Family
ID=45947109
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011202341873U Withdrawn - After Issue CN202192178U (en) | 2011-07-05 | 2011-07-05 | Full-automatic solar outer bucket processing machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202192178U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102259140A (en) * | 2011-07-05 | 2011-11-30 | 靳佃会 | Full-automatic external solar energy barrel processing machine |
| CN103706703A (en) * | 2013-12-09 | 2014-04-09 | 浙江大学 | Machining device for CMR special-shaped parts |
| CN104772403A (en) * | 2013-12-20 | 2015-07-15 | 林军江 | Edge folding device for machining outer cylinder of solar water heater |
| CN108435938A (en) * | 2018-02-12 | 2018-08-24 | 珠海格力精密模具有限公司 | Guide frame and guidance system with it |
-
2011
- 2011-07-05 CN CN2011202341873U patent/CN202192178U/en not_active Withdrawn - After Issue
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102259140A (en) * | 2011-07-05 | 2011-11-30 | 靳佃会 | Full-automatic external solar energy barrel processing machine |
| CN102259140B (en) * | 2011-07-05 | 2013-04-17 | 日照光慧机械设备有限公司 | Full-automatic external solar energy barrel processing machine |
| CN103706703A (en) * | 2013-12-09 | 2014-04-09 | 浙江大学 | Machining device for CMR special-shaped parts |
| CN103706703B (en) * | 2013-12-09 | 2015-07-15 | 浙江大学 | Machining device for CMR special-shaped parts |
| CN104772403A (en) * | 2013-12-20 | 2015-07-15 | 林军江 | Edge folding device for machining outer cylinder of solar water heater |
| CN104772403B (en) * | 2013-12-20 | 2017-05-31 | 温州变则通企业管理咨询服务有限公司 | Crimping unit for processing solar water heater outer barrel |
| CN108435938A (en) * | 2018-02-12 | 2018-08-24 | 珠海格力精密模具有限公司 | Guide frame and guidance system with it |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20120418 Effective date of abandoning: 20130417 |
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| RGAV | Abandon patent right to avoid regrant |