CN202188262U - On-line instant repair device for broken pipeline - Google Patents
On-line instant repair device for broken pipeline Download PDFInfo
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- CN202188262U CN202188262U CN2011202697619U CN201120269761U CN202188262U CN 202188262 U CN202188262 U CN 202188262U CN 2011202697619 U CN2011202697619 U CN 2011202697619U CN 201120269761 U CN201120269761 U CN 201120269761U CN 202188262 U CN202188262 U CN 202188262U
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- coated steel
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- 229910000831 Steel Inorganic materials 0.000 claims abstract description 20
- 239000010959 steel Substances 0.000 claims abstract description 20
- 238000003723 Smelting Methods 0.000 claims 4
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims 2
- 229910052802 copper Inorganic materials 0.000 claims 2
- 239000010949 copper Substances 0.000 claims 2
- 238000005253 cladding Methods 0.000 abstract description 4
- 239000002184 metal Substances 0.000 abstract 1
- 238000000034 method Methods 0.000 description 7
- 239000000243 solution Substances 0.000 description 3
- 239000002699 waste material Substances 0.000 description 2
- 238000010276 construction Methods 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000004643 material aging Methods 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 125000006850 spacer group Chemical group 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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Abstract
Description
技术领域 technical field
本实用新型涉及破裂管道修复技术领域,尤其涉及一种破裂管道在线快速修复装置。 The utility model relates to the technical field of repairing broken pipelines, in particular to an online rapid repair device for broken pipelines.
背景技术 Background technique
输送油、气或给排水等管道由于材料老化或蠕变,在内部高压下会导致局部突然开裂并发生渗漏现象,留下安全隐患。若不及时进行修复,将造成严重的损失,甚至危害到人们的安全。简单的修复方法一般采用局部截取或整段替换,但这种方法较为浪费资源。 Oil, gas or water supply and drainage pipelines, due to material aging or creep, will cause partial cracking and leakage under internal high pressure, leaving potential safety hazards. If it is not repaired in time, it will cause serious losses and even endanger people's safety. Simple repair methods generally use partial interception or entire segment replacement, but this method is a waste of resources.
采用修复装置针对性地进行修复,可以有效节省资源,避免造成浪费。现有的采用修复装置进行修复的方法主要有以下几种: Targeted restoration with restoration devices can effectively save resources and avoid waste. Existing adopt repairing device to repair the method that mainly contains following several kinds:
(1)使用两个半圆壳体构成的圆筒合在一起覆盖要保护或要修复部位的壳体,形成一个封闭腔,通过壳体壁上的注射孔,将熔融态的塑料注入所形成的封闭腔,修补破裂处。这种半圆壳体为固定尺寸,不同管径的管道需要配备对应管径的半圆壳体,通用性不高,更换及锁紧不便,同时管道周围填埋空间破坏大。 (1) A cylinder composed of two semicircular shells is used to cover the shell to be protected or repaired to form a closed cavity, and the molten plastic is injected into the formed cavity through the injection hole on the shell wall Seal the cavity and repair the rupture. This kind of semicircular shell has a fixed size. Pipelines with different diameters need to be equipped with semicircular shells with corresponding pipe diameters. The versatility is not high, and it is inconvenient to replace and lock. At the same time, the landfill space around the pipeline is greatly damaged.
(2)采用一对哈夫钢板和一对橡胶密封件,用螺栓将钢板和密封件卡紧在管道破裂部位,使密封件产生弹性变形,在钢板与破裂管道之间形成密闭,达到修复管道的目的。这种方法除具有上述方法的缺点外,构件重量大,钢板也不能拆除,机械密封稳定性不强。 (2) Use a pair of Huff steel plates and a pair of rubber seals, clamp the steel plates and seals on the ruptured part of the pipeline with bolts, make the seals elastically deform, and form a seal between the steel plate and the ruptured pipeline, so as to repair the pipeline the goal of. In addition to the disadvantages of the above-mentioned method, this method has a heavy component weight, the steel plate cannot be removed, and the stability of the mechanical seal is not strong.
(3)采用液压装置对破裂管道及修复管道进行固定及夹紧,利用密封来修复。这种方法原理简单、装置结构复杂,而且实际施工很不方便,容易造成管路的污染。 (3) Use hydraulic devices to fix and clamp the ruptured pipeline and the repaired pipeline, and use the seal to repair. The principle of this method is simple, the structure of the device is complicated, and the actual construction is very inconvenient, and it is easy to cause pollution of the pipeline.
实用新型内容 Utility model content
本实用新型克服了现有技术中的不足,提供了一种结构简单的破裂管道在线快速修复装置。 The utility model overcomes the deficiencies in the prior art, and provides an on-line rapid repair device for ruptured pipelines with a simple structure.
为了实现上述的目的,采用如下的技术方案: In order to achieve the above purpose, the following technical solutions are adopted:
一种破裂管道在线快速修复装置,所述修复装置包括包覆钢带和标准化塑料块,标准化塑料块包裹在管道外表面,包覆钢带包裹在标准化塑料块上,所述标准化塑料块与包覆钢带及与管道接触的两个面为弧面,标准化塑料块包括垫块和电源接入块,电源接入块设置有两个突起的卡扣,内部嵌有接线柱,之间用金属电阻丝连接。 An on-line rapid repair device for a ruptured pipeline, the repair device includes a coated steel strip and a standardized plastic block, the standardized plastic block is wrapped on the outer surface of the pipeline, the coated steel strip is wrapped on the standardized plastic block, the standardized plastic block and the package The steel-clad strip and the two surfaces in contact with the pipe are curved surfaces. The standardized plastic block includes a cushion block and a power access block. Resistance wire connection.
上述方案中,所述标准化塑料块还包括连接块和间接电熔块,连接块和间接电熔块内部均设置有导线,所述电源接入块与间接电熔块之间通过连接块连接,电源接入块与连接块之间及连接块与间接电熔块之间均通过镶铜导套和镶铜导柱的配合实现内部电路的连接。 In the above solution, the standardized plastic block also includes a connection block and an indirect electric frit, both of which are provided with wires inside, and the power access block and the indirect electric frit are connected through the connection block, The connection between the power access block and the connecting block and between the connecting block and the indirect electric fusing block is realized through the cooperation of the copper-inlaid guide sleeve and the copper-inlaid guide post.
上述方案中,所述包覆钢带上开有小孔,标准化塑料块设置有与小孔配合的卡扣结构,所述包覆钢带上设置有快速锁紧装置。 In the above solution, the coated steel strip has small holes, the standardized plastic block is provided with a buckle structure matching the small holes, and the coated steel strip is provided with a quick locking device.
与现有技术相比,本实用新型的有益效果是:结构简单,使用方便,密封稳定性强,且通用性高。 Compared with the prior art, the utility model has the advantages of simple structure, convenient use, strong sealing stability and high versatility.
附图说明 Description of drawings
图1为本实用新型示意图。 Fig. 1 is the utility model schematic diagram.
具体实施方式 Detailed ways
下面结合附图对本实用新型作进一步的描述。 Below in conjunction with accompanying drawing, the utility model is further described.
本使用新型如图1所示,管道4的破裂处6处于填埋层下方,维修较不方便,可选用间接电熔块5、与之配套的电源接入块12、若干连接块10和垫块3,根据待修管道4的直径大小,大致选择相应的包覆钢带2及垫块3的材料、尺寸及数量。
As shown in Fig. 1 of the utility model, the crack 6 of the
先将垫块3的卡扣插入包覆钢带2上,电源接入块12放置在较易接入电源处,间接电熔块5覆盖在破裂处6上,接入电源块12及间接电熔块5之间通过若干连接块10构成一个完整的电流回路,接入电源块12与连接块10之间、两个连接块10之间、连接块10与间接电熔块5之间均通过镶铜导套导柱配合结构9形成连接。将包覆钢带2绕管道4一周,在外力的作用下,各塑料块上下表面分别与包覆钢带2及管道表面4相贴紧并挤压,快速锁紧装置1将整个装置锁紧成一个封闭的环状,对管道4裂痕进行固定及支撑,接线柱7接入外接电流,电阻丝8发热对间接电熔块5进行热熔,间接电熔块5下表面的熔融状塑料流入破裂处6,将其进行修复,同时其本身亦焊接在管道4上。
First insert the buckle of the spacer 3 onto the coated steel belt 2, place the
Claims (4)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN2011202697619U CN202188262U (en) | 2011-07-28 | 2011-07-28 | On-line instant repair device for broken pipeline |
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CN2011202697619U CN202188262U (en) | 2011-07-28 | 2011-07-28 | On-line instant repair device for broken pipeline |
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CN202188262U true CN202188262U (en) | 2012-04-11 |
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CN2011202697619U Expired - Fee Related CN202188262U (en) | 2011-07-28 | 2011-07-28 | On-line instant repair device for broken pipeline |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104848000A (en) * | 2015-05-27 | 2015-08-19 | 唐山三友化工股份有限公司 | Saddle-type large-aperture PE pipeline under-pressure repair structure and method |
CN113790284A (en) * | 2021-11-02 | 2021-12-14 | 立强阀门有限公司 | Ball valve with automatic repairing function |
-
2011
- 2011-07-28 CN CN2011202697619U patent/CN202188262U/en not_active Expired - Fee Related
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104848000A (en) * | 2015-05-27 | 2015-08-19 | 唐山三友化工股份有限公司 | Saddle-type large-aperture PE pipeline under-pressure repair structure and method |
CN104848000B (en) * | 2015-05-27 | 2017-04-19 | 唐山三友化工股份有限公司 | Saddle-type large-aperture PE pipeline under-pressure repair structure and method |
CN113790284A (en) * | 2021-11-02 | 2021-12-14 | 立强阀门有限公司 | Ball valve with automatic repairing function |
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Date | Code | Title | Description |
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20120411 Termination date: 20190728 |
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CF01 | Termination of patent right due to non-payment of annual fee |