CN202182481U - Special bin of biomass particle combustor - Google Patents
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- CN202182481U CN202182481U CN2011201806892U CN201120180689U CN202182481U CN 202182481 U CN202182481 U CN 202182481U CN 2011201806892 U CN2011201806892 U CN 2011201806892U CN 201120180689 U CN201120180689 U CN 201120180689U CN 202182481 U CN202182481 U CN 202182481U
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Abstract
本实用新型公开了一种生物质颗粒燃烧器专用料仓,属于可再生能源技术领域。技术方案包括仓体(1)、自动上料机构(2)、生物质颗粒燃烧器(4),其特征在于,自动上料机构(2)的下端插入仓体中的导向筒(11)中,上端通过连接软管(3)与生物质颗粒燃烧器(4)连接,自动上料机构通过连接角板(19)固定在长斜板(15)的底部,生物质颗粒燃烧器(4)通过固定螺孔(18)固定在燃烧器托板(6)上并安装在仓体(1)的下部。本实用新型生物质颗粒燃烧器专用料仓将燃料的存储、输送以及燃烧集成与一体,便于移动,高度可调,结构紧凑,能够方便应用于生质颗粒燃料锅炉、热风炉等燃烧设备。
The utility model discloses a special feed bin for a biomass particle burner, which belongs to the technical field of renewable energy. The technical solution includes a bin body (1), an automatic feeding mechanism (2), and a biomass particle burner (4), and is characterized in that the lower end of the automatic feeding mechanism (2) is inserted into the guide cylinder (11) in the bin body , the upper end is connected to the biomass pellet burner (4) through the connecting hose (3), the automatic feeding mechanism is fixed on the bottom of the long inclined plate (15) through the connecting angle plate (19), and the biomass pellet burner (4) It is fixed on the burner support plate (6) through the fixing screw hole (18) and installed on the lower part of the bin body (1). The special hopper for the biomass particle burner of the utility model integrates the storage, transportation and combustion of fuel, is convenient to move, has adjustable height and compact structure, and can be conveniently applied to combustion equipment such as biomass particle fuel boilers and hot blast stoves.
Description
技术领域 technical field
本实用新型属于可再生能源技术领域,是一种生物质颗粒燃烧器专用料仓,将燃料的存储、输送、燃烧集成于一体,能够方便应用于生质颗粒燃料锅炉、热风炉等燃烧设备。 The utility model belongs to the technical field of renewable energy, and is a special feed bin for a biomass particle burner, which integrates fuel storage, transportation and combustion, and can be conveniently applied to biomass particle fuel boilers, hot blast stoves and other combustion equipment. the
背景技术 Background technique
生物质固体成型燃料是指农作物秸秆、林业剩余物在一定温度与压力作用下经干燥和粉碎后挤压成具有一定形状的、密度较大的固体燃料。生物质固体成型燃料包括块状燃料、颗粒燃料。颗粒燃料一般为圆柱形,直径一般不大于25mm,长度不大于其直径的4倍。生物质颗粒燃料具有能源密度大、燃烧效率高,尤其是通过采用燃烧器能够实现自动上料、自动点火、燃烧等,易实现自动控制。目前国外已经研发了多种生物质颗粒燃烧器,按照进料方式可分为上进料式、底部进料式、水平进料式三种。 Biomass solid briquettes refer to crop straws and forestry residues that are dried and crushed under certain temperature and pressure, and then extruded into solid fuels with a certain shape and high density. Biomass solid briquettes include block fuels and granular fuels. Particulate fuel is generally cylindrical, with a diameter generally not greater than 25mm and a length not greater than 4 times its diameter. Biomass pellet fuel has high energy density and high combustion efficiency, especially through the use of burners, it can realize automatic feeding, automatic ignition, combustion, etc., and it is easy to realize automatic control. At present, a variety of biomass pellet burners have been developed abroad. According to the feeding method, they can be divided into three types: upper feeding type, bottom feeding type, and horizontal feeding type. the
目前,上进料式生物质颗粒燃烧器的料仓和上料机构大多是分离的,这样导致整个基于生物质颗粒燃烧器的燃烧系统所占空间较大,上料距离较长。且上料机构在安装时需要额外的悬挂装置,必须找到可用悬挂装置才能使用,这样在使用时具有局限性。生物质颗粒燃烧器与料仓、上料机构是独立的,取放不方便。目前,还有其它一体式料仓,但是料仓的有效容积过小,即料仓中存储的生物质颗粒燃料能被自动上料机构输送到燃烧器用于燃烧的太少,导致料仓的利用率不高。 At present, the silo and feeding mechanism of the top-feed biomass pellet burner are mostly separated, which leads to a large space occupied by the entire biomass pellet burner-based combustion system and a long feeding distance. And the feeding mechanism needs an additional suspension device when installed, and the available suspension device must be found before it can be used, so it has limitations in use. The biomass pellet burner is independent from the silo and feeding mechanism, and it is inconvenient to take and place. At present, there are other integrated silos, but the effective volume of the silo is too small, that is, too little of the biomass pellet fuel stored in the silo can be transported to the burner by the automatic feeding mechanism for combustion, resulting in the utilization of the silo. The rate is not high. the
发明内容 Contents of the invention
本发明的目的是将生物质颗粒燃料的存储、输送、燃烧集成与一体,使包括生物质颗粒燃料存储、输送的燃烧系统结构紧凑,易于移动,同时能够方便应用于生质颗粒燃料锅炉、 热风炉等燃烧设备。 The purpose of the present invention is to integrate the storage, transportation and combustion of biomass pellet fuel, so that the combustion system including storage and transportation of biomass pellet fuel has a compact structure, is easy to move, and can be conveniently applied to biomass pellet fuel boilers, hot air Furnaces and other combustion equipment. the
为达到这一目的所采取的技术方案包括仓体、自动上料机构、生物质颗粒燃烧器,其特征在于,自动上料机构的下端插入仓体中的导向筒中,上端通过连接软管与生物质颗粒燃烧器连接,自动上料机构和生物质颗粒燃烧器均安装在仓体的下部。 The technical solution adopted to achieve this goal includes a bin body, an automatic feeding mechanism, and a biomass pellet burner. The material particle burner is connected, and the automatic feeding mechanism and the biomass particle burner are all installed in the lower part of the bin body. the
上述的一种生物质颗粒燃烧器专用料仓中,自动上料机构通过连接角板安装在长斜板上,下端插入与长斜板相连接的导向筒中,达到了上料机构和料仓集成于一体的目的。 In the above-mentioned silo dedicated to biomass pellet burners, the automatic feeding mechanism is installed on the long sloping plate through the connecting angle plate, and the lower end is inserted into the guide cylinder connected to the long sloping plate, achieving the integration of the feeding mechanism and the silo purpose in one. the
上述的一种生物质颗粒燃烧器专用料仓中,自动上料机构中上料筒内置上料螺旋,外置上料电机,上料电机带动上料螺旋旋转,达到上料的目的。 In the special silo for the above-mentioned biomass pellet burner, the feeding cylinder in the automatic feeding mechanism has a built-in feeding screw and an external feeding motor, and the feeding motor drives the feeding screw to rotate to achieve the purpose of feeding. the
上述的一种生物质颗粒燃烧器专用料仓中,在仓体的底部安装了燃烧器托板,其作用是固定生物质颗粒燃烧器,使生物质颗粒燃烧器和仓体集成于一体。 In the special silo for the biomass pellet burner mentioned above, a burner support plate is installed at the bottom of the silo body, and its function is to fix the biomass pellet burner so that the biomass pellet burner and the silo body are integrated. the
上述的一种生物质颗粒燃烧器专用料仓中,料仓的燃料存储空间由仓体、长斜板、短斜板围成。其中,长斜板、短斜板和水平面成的角度分别为α和β,且为了保证生物质颗粒燃料能自由滑落到仓底,该角度必须大于等于生物质颗粒燃料外摩擦角。同时为保证自动上料机构能轻松上料,角α不能太大,否则会导致上料难或者不能上料。目前,用的较多的生物质颗粒燃料有木质颗粒、玉米秸秆颗粒、棉杆颗粒、麦秸颗粒,它们的外摩擦角分别为30°、35°、38°、45°。因此确定α和β同为45°。 In the special silo for the above-mentioned biomass pellet burner, the fuel storage space of the silo is surrounded by the silo body, the long sloping plate, and the short sloping plate. Among them, the angles formed by the long inclined plate, the short inclined plate and the horizontal plane are α and β respectively, and in order to ensure that the biomass pellet fuel can slide freely to the bottom of the bin, the angle must be greater than or equal to the external friction angle of the biomass pellet fuel. At the same time, in order to ensure that the automatic feeding mechanism can easily load the material, the angle α should not be too large, otherwise it will cause difficulty or failure to load the material. At present, the most used biomass pellet fuels are wood pellets, corn stalk pellets, cotton stalk pellets, and wheat straw pellets, and their external friction angles are 30°, 35°, 38°, and 45°, respectively. Therefore, it is determined that α and β are both 45°. the
上述的一种生物质颗粒燃烧器专用料仓中,在仓体的右壁水平方向的中间位置上有料位观察窗。料位观察窗呈宽为15mm的矩形,下端到达短斜板和箱体连接处,上端在箱体顶端以下50mm处。其可视窗口是通过黏贴在料仓内壁的透明塑料板而实现的。通过该料位观察窗,可以及时观测到料仓内生物质颗粒燃料的储量,从而决定是否需要添加颗粒燃料。 In the special feed bin for the biomass pellet burner mentioned above, there is a material level observation window in the middle of the right wall of the bin body in the horizontal direction. The material level observation window is a rectangle with a width of 15mm, the lower end reaches the connection between the short inclined plate and the box body, and the upper end is 50mm below the top of the box body. Its viewing window is realized by a transparent plastic plate pasted on the inner wall of the silo. Through the material level observation window, the storage of biomass pellet fuel in the silo can be observed in time, so as to determine whether to add pellet fuel. the
上述的一种生物质颗粒燃烧器专用料仓中,在仓体侧壁上对称有高度调整孔,高度调节范围是0-15mm。其作用是固定燃烧器托板以及实现燃烧器托板高度的微调。 In the special silo for the above-mentioned biomass pellet burner, there are symmetrical height adjustment holes on the side wall of the silo body, and the height adjustment range is 0-15mm. Its function is to fix the burner support plate and realize the fine adjustment of the height of the burner support plate. the
上述的一种生物质颗粒燃烧器专用料仓中,在仓体的底部安装高度调整螺栓。高度调整螺栓可以满足改造过的燃油、燃气锅炉对燃烧器的安装高度要求,其调整的高度范围是0-100mm。当调整的高度较大时用高度调整螺栓调节,否则用高度调整孔调节。 In the special silo for the above-mentioned biomass pellet burner, height adjustment bolts are installed at the bottom of the silo body. The height adjustment bolt can meet the installation height requirements of the modified fuel oil and gas boilers for the burner, and the height adjustment range is 0-100mm. When the adjusted height is large, use the height adjustment bolt to adjust, otherwise use the height adjustment hole to adjust. the
上述的一种生物质颗粒燃烧器专用料仓中,在仓体的底部安装可自锁式万向轮。自锁式万向轮和高度调整螺栓连接,安装在仓体上。其作用是实现料仓的轻松移动,并在料仓移动到合适的位置后,利用自锁装置将轮固定,从而保证整个料仓不能移动。 In the special silo for the above-mentioned biomass pellet burner, self-locking universal wheels are installed at the bottom of the silo body. Self-locking universal wheels are connected with height adjustment bolts and installed on the warehouse body. Its function is to realize the easy movement of the silo, and after the silo is moved to a suitable position, use the self-locking device to fix the wheels, so as to ensure that the entire silo cannot be moved. the
上述的一种生物质颗粒燃烧器专用料仓中,在长斜板的底部安装有导向筒。其作用是确保自动上料机构能沿长斜板的角度安装,使自动上料机构和仓体集成于一体。 In the special feed bin for the above-mentioned biomass pellet burner, a guide cylinder is installed at the bottom of the long inclined plate. Its function is to ensure that the automatic feeding mechanism can be installed along the angle of the long inclined plate, so that the automatic feeding mechanism and the warehouse body are integrated into one. the
具有以上结构特点的一种生物质颗粒燃烧器专用料仓具有以下优点: A special silo for biomass pellet burners with the above structural features has the following advantages:
1)本发明将生物质颗粒燃料的存储、输送、燃烧集成于一体,使整个系统结构紧凑。本发明中设计的长斜板和导向筒用于安装固定上料筒,本发明中设计的燃烧器托板用于安装生物质颗粒燃烧器,从而实现了自动上料机构、燃烧器、仓体集成化,大大缩小了安装空间。 1) The present invention integrates the storage, transportation and combustion of biomass pellet fuel, making the whole system compact. The long inclined plate and guide cylinder designed in the present invention are used to install and fix the feeding cylinder, and the burner support plate designed in the present invention is used to install the biomass particle burner, thereby realizing the automatic feeding mechanism, burner, and bin body Integration greatly reduces the installation space. the
2)本发明提高了料仓的利用率,利用率几乎可达100%。本发明中长斜板、短斜板以及仓体围成了生物质颗粒燃料的存储空间由,该存储空间在底部形成了一个长方体的缩口。由于各斜板的角度选择合理,因此料仓内的生物质颗粒燃料能全部流动到缩口处,进而保证料仓内部的所有生物质颗粒燃料能全部被自动输送到燃烧器用于燃烧。 2) The present invention improves the utilization rate of the feed bin, and the utilization rate can almost reach 100%. In the present invention, the long slant plate, the short slant plate and the bin body enclose the storage space for the biomass particle fuel, and the storage space forms a cuboid constriction at the bottom. Due to the reasonable selection of the angles of the inclined plates, all the biomass pellet fuel in the silo can flow to the constriction, thereby ensuring that all the biomass pellet fuel in the silo can be automatically transported to the burner for combustion. the
3)本发明适应范围广,可用于不同安装要求的锅炉。本发明中设计了高度调整螺栓和高度调整孔,可以调节燃烧器的高度,从而满足不同安装要求的锅炉。其中高度调整螺栓用于 大幅度调节,调节范围是0-100mm。高度调整孔用于高度微调,调节范围是0-15mm。 3) The present invention has a wide application range and can be used for boilers with different installation requirements. In the present invention, height adjustment bolts and height adjustment holes are designed, which can adjust the height of the burner, so as to meet boilers with different installation requirements. Among them, the height adjustment bolt is used for large-scale adjustment, and the adjustment range is 0-100mm. The height adjustment hole is used for height fine adjustment, and the adjustment range is 0-15mm. the
4)本发明可以实现轻松移动,节省人力。本发明中安装了可自锁式万向轮,可以轻松移动料仓的位置,当移动到合适的位置后用自锁装置将万向轮固定住,进而使料仓不能移动。 4) The present invention can realize easy movement and save manpower. In the present invention, a self-locking universal wheel is installed, which can easily move the position of the feed bin. After moving to a suitable position, the universal wheel is fixed with a self-locking device, so that the feed bin cannot move. the
附图说明 Description of drawings
图1为一种生物质颗粒燃烧器专用料仓主视图 Figure 1 is a front view of a dedicated silo for biomass pellet burners
图2为一种生物质颗粒燃烧器专用料仓俯视图 Figure 2 is a top view of a dedicated silo for biomass pellet burners
图3为一种生物质颗粒燃烧器专用料仓左视图 Figure 3 is a left view of a dedicated silo for biomass pellet burners
图4为一种生物质颗粒燃烧器专用料仓自动上料机构剖面图 Figure 4 is a cross-sectional view of an automatic feeding mechanism for a dedicated silo for biomass pellet burners
具体实施方式 Detailed ways
下面结合附图对本发明的实施方式进行描述: Embodiments of the present invention are described below in conjunction with accompanying drawings:
如图1、图2、图3、图4所示:1为仓体,2为自动上料机构,3为连接软管,4为生物质颗粒燃烧器,5为进气孔,6为燃烧器托板,7为高度调整螺栓,8为可自锁式万向轮,9为高度调整孔,10为走线孔,11为导向筒,12为出料挡板,13为短斜板,14为自动上料机构进料口,15为长斜板,16为连接角板,17为料位观察窗,18为固定螺孔,19为落料孔,20为短斜板,21为短斜板,22为上料电机,23为上料螺旋,24为上料筒。
As shown in Figure 1, Figure 2, Figure 3, and Figure 4: 1 is the warehouse body, 2 is the automatic feeding mechanism, 3 is the connecting hose, 4 is the biomass pellet burner, 5 is the air inlet, and 6 is the
仓体1、短斜板13、短斜板20、短斜板21、长斜板15围成生物质颗粒燃料的存储空间,在该空间的底部安装出料挡板12。当需要更换燃料的时候,打开出料挡板12,生物质颗粒燃料会全部从底部流出。在长斜板的底部安装导向筒11,自动上料机构2插入导向筒11中, 并通过连接角板16固定在长斜板15上,同时要保证自动上料机构进料口14和落料孔19相对。自动上料机构2的连接软管3和生物质颗粒燃烧器4的进料管相连接。工作时,生物质颗粒燃料经自动上料机构进料口14,进入自动上料机构2,然后上料电机22带动上料筒24内的上料螺旋23旋转将其输送到自动上料机构2的顶部,然后经连接软管3进入生物质颗粒燃烧器。
The
料位观察窗17位于仓体1的右壁上,通过料位观察窗17可以及时观测到仓内的生物质颗粒燃料的料位,当生物质颗粒燃料的位置在观察窗17下端以下时,需要添加生物质颗粒燃料。
The material level observation window 17 is located on the right wall of the
生物质颗粒燃烧器4通过固定螺孔18固定在燃烧器托板6上,通过高度调整孔9可以调整生物质颗粒燃烧器4的高度。进气孔5为生物质颗粒燃烧器4提供燃烧所用空气,走线孔10用于通过生物质颗粒燃烧器4的电源线和控制线。
The
高度调整螺栓7和可自锁式万向轮8连接,并固定于料仓的底部。通过旋转高度调整螺栓7,可以调整生物质颗粒燃烧器4的高度。通过可自锁式万向轮8可以实现料仓的移动和固定。
The
最后应说明的是,以上实施例仅用以说明本发明的技术方案而非限制,尽管参照较佳实施例对本发明进行了详细说明,本领域的普通技术人员应当理解,可以对本发明的技术方案进行修改或者等同替换,而不脱离本发明技术方案的精神和范围,其均应涵盖在本发明的权利要求范围当中。 Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention without limitation. Although the present invention has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that the technical solutions of the present invention can be Modifications or equivalent replacements without departing from the spirit and scope of the technical solutions of the present invention shall be covered by the claims of the present invention. the
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Cited By (3)
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CN103983016A (en) * | 2014-05-18 | 2014-08-13 | 浙江鸿星文具有限公司 | Hot air boiler with automatic charging function |
CN105351917A (en) * | 2015-10-31 | 2016-02-24 | 嘉善科能生物质燃料有限公司 | Biomass granular fuel boiler |
CN108506924A (en) * | 2018-05-17 | 2018-09-07 | 北京国奥天开信息技术有限公司 | A kind of biological particles stove |
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Publication number | Priority date | Publication date | Assignee | Title |
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CN103983016A (en) * | 2014-05-18 | 2014-08-13 | 浙江鸿星文具有限公司 | Hot air boiler with automatic charging function |
CN105351917A (en) * | 2015-10-31 | 2016-02-24 | 嘉善科能生物质燃料有限公司 | Biomass granular fuel boiler |
CN108506924A (en) * | 2018-05-17 | 2018-09-07 | 北京国奥天开信息技术有限公司 | A kind of biological particles stove |
CN108506924B (en) * | 2018-05-17 | 2024-06-04 | 北京国奥天开信息技术有限公司 | Biomass particle furnace |
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