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CN202177524U - Inversion sealed coal sample sampler - Google Patents

Inversion sealed coal sample sampler Download PDF

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Publication number
CN202177524U
CN202177524U CN 201120263569 CN201120263569U CN202177524U CN 202177524 U CN202177524 U CN 202177524U CN 201120263569 CN201120263569 CN 201120263569 CN 201120263569 U CN201120263569 U CN 201120263569U CN 202177524 U CN202177524 U CN 202177524U
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sealing
coal
coal sample
dial
hole
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陈绍杰
宋寿江
郭银龙
于猛
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North China Institute of Science and Technology
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North China Institute of Science and Technology
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Abstract

本实用新型涉及一种反转密封煤样取样器,本实用新型包括组合钻头、煤样筒、密封盘总成、密封轴总成、封孔拨盘总成和变径接头;组合钻头与煤样筒上端连接,密封盘总成的压盘将密封盘压设在煤样筒的凹台上,密封盘上开设有入煤孔,密封轴总成的密封套密封连接在煤样筒的通孔中,封孔拨盘总成的拨扇通过与煤样筒底部的拨块的配合带动煤样筒转动,弧形键槽通过与密封套上的拨块的配合带动密封轴总成转动,整个取样器通过变径接头连接至钻杆,当钻机反转时,密封头进入密封盘的入煤孔,完成煤样密封,煤样中的瓦斯通过通过密封轴总成末端的快接装置进入瓦斯解吸设备,进行井下现场瓦斯解吸测试。本实用新型可以广泛应用于煤矿煤层瓦斯含量的测定与检测过程中。

Figure 201120263569

The utility model relates to a reverse sealing coal sample sampler. The utility model comprises a combined drill bit, a coal sample cylinder, a sealing disk assembly, a sealing shaft assembly, a hole sealing dial assembly and a variable diameter joint; the combined drill bit and the coal sample The upper end of the sample cylinder is connected, and the pressure plate of the sealing disk assembly presses the sealing disk on the concave platform of the coal sample cylinder. There is a coal inlet hole on the sealing disk, and the sealing sleeve of the sealing shaft assembly is sealed and connected to the through hole of the coal sample cylinder. In the hole, the dial fan of the sealing dial assembly drives the coal sample cylinder to rotate through cooperation with the dial block at the bottom of the coal sample cylinder, and the arc-shaped keyway drives the seal shaft assembly to rotate through the cooperation with the dial block on the sealing sleeve. The sampler is connected to the drill pipe through a variable diameter joint. When the drilling rig is reversed, the sealing head enters the coal inlet hole of the sealing plate to complete the coal sample sealing. The gas in the coal sample enters the gas through the quick-connect device at the end of the sealing shaft assembly. Desorption equipment for underground field gas desorption test. The utility model can be widely used in the process of measuring and detecting the gas content of coal seams in coal mines.

Figure 201120263569

Description

反转密封煤样取样器Reverse sealed coal sampler

技术领域 technical field

本实用新型涉及一种煤样取样器,特别是关于一种用于测定煤层瓦斯含量的反转密封煤样取样器。The utility model relates to a coal sample sampler, in particular to a reverse-sealed coal sample sampler for measuring the gas content of coal seams.

背景技术 Background technique

煤层瓦斯含量是反映煤层瓦斯赋存情况的重要参数之一,是计算煤层瓦斯储量、预测矿井瓦斯涌出量、进行瓦斯抽采设计和评价煤层煤与瓦斯突出危险性的重要依据。瓦斯含量测量值的准确性不但制约矿井瓦斯危险程度预测的可靠性,而且影响以瓦斯危险程度预测为依据而制定的瓦斯防治措施的有效性与经济性,甚至危及矿井安全生产。目前,煤层瓦斯含量测定方法主要有间接法和直接法。间接法根据实测的煤层瓦斯压力、煤的吸附常数、工业分析等参数,用朗格缪尔公式计算煤层瓦斯含量。该方法测试周期较长,成本较高,煤矿现场较少采用。在实际煤层瓦斯含量测定中主要采用直接法,直接法是通过钻孔取煤屑或煤芯,测定和计算取样过程的瓦斯损失量、解吸瓦斯量和残存瓦斯量,这三者之和为煤层瓦斯含量。这种方法会有瓦斯量损失过大的缺点,尤其在进行取样深度大于30米的钻孔取样时,取样深度越大,退钻过程煤样暴露时间越长,瓦斯损失量越大。因此如何降低或准确推算瓦斯损失量是一个亟待解决的问题。实验表明:煤屑的瓦斯解吸速度远大于块煤。煤屑脱离煤体初期的解吸速度非常快,如果能取出块状煤样,将极大地减小取样过程的瓦斯损失量,但是,国内的具有突出危险的煤层一般都比较松软,难以取出完整的块状煤样。此外,虽然国内外也开发了许多直接取样测量瓦斯含量的装置,如普通单层取样管、双层取样管,但是其取样方法及及其原理没有大的突破,取样过程中瓦斯损失严重,导致测定的煤层瓦斯含量测量结果存在较大的误差,不利于瓦斯防治措施的制定与有效实施。Coal seam gas content is one of the important parameters reflecting the occurrence of coal seam gas, and it is an important basis for calculating coal seam gas reserves, predicting mine gas emission, designing gas drainage and evaluating the risk of coal and gas outburst in coal seams. The accuracy of gas content measurement not only restricts the reliability of mine gas hazard prediction, but also affects the effectiveness and economy of gas control measures based on gas hazard prediction, and even endangers mine safety production. At present, the coal seam gas content determination methods mainly include indirect method and direct method. The indirect method uses the Langmuir formula to calculate the coal seam gas content according to the measured coal seam gas pressure, coal adsorption constant, industrial analysis and other parameters. This method has a long test cycle and high cost, and is rarely used in coal mines. In the actual coal seam gas content measurement, the direct method is mainly used. The direct method is to take coal chips or coal cores through drilling holes, measure and calculate the gas loss, desorbed gas and residual gas during the sampling process. The sum of these three is the coal seam Gas content. This method has the disadvantage of excessive gas loss, especially when sampling a borehole with a sampling depth greater than 30 meters. The greater the sampling depth, the longer the coal sample exposure time during the drilling process, and the greater the gas loss. Therefore, how to reduce or accurately calculate the amount of gas loss is an urgent problem to be solved. Experiments show that the gas desorption rate of coal dust is much higher than that of lump coal. The desorption speed of coal cuttings at the initial stage of separation from the coal body is very fast. If a lumpy coal sample can be taken out, the gas loss during the sampling process will be greatly reduced. Lumpy coal sample. In addition, although many devices for directly sampling and measuring gas content have been developed at home and abroad, such as ordinary single-layer sampling pipes and double-layer sampling pipes, there is no major breakthrough in the sampling methods and principles, and the gas loss during the sampling process is serious, resulting in There are large errors in the measured coal seam gas content measurement results, which is not conducive to the formulation and effective implementation of gas control measures.

发明内容 Contents of the invention

针对上述问题,本实用新型的目的是提供一种能够在测定煤层瓦斯含量时降低取样过程中瓦斯损失量的反转密封煤样取样器。In view of the above problems, the purpose of this utility model is to provide a reverse sealing coal sampler which can reduce the gas loss in the sampling process when measuring the gas content of the coal seam.

为实现上述目的,本实用新型采取以下技术方案:一种反转密封煤样取样器,它包括组合钻头、煤样筒、密封盘总成、密封轴总成、封孔拨盘总成和变径接头,其中:所述煤样筒上端内壁设置有凹台,底部中心设置有通孔,底面围绕所述通孔设置有若干凸起的拨块;所述煤样筒上端与所述组合钻头固定连接成一体;所述密封盘总成包括压盖和密封盘,所述密封盘上开设有若干入煤孔,所述密封盘坐落在所述煤样筒的凹台上,所述压盖穿入所述煤样筒压设在所述密封盘上,并与所述煤样筒上端固定连接成一体;所述密封轴总成包括一空心轴、密封套、拨键、快接装置和反转密封总成;所述空心轴的顶部封闭,轴身上开有若干排气孔;所述密封套设置在所述空心轴下部,密封连接在所述煤样筒的通孔中;所述拨键设置在所述密封套的外壁下部;所述快接装置连接在所述密封套尾端;所述反转密封总成位于所述密封轴总成上部,包括与所述空心轴连接的销座;所述销座上穿设有与所述密封盘上每一所述入煤孔对应的封孔销,所述封孔销的上端设置有密封头,在所述密封头的底部与所述销座之间设置有压簧,每一所述封孔销下部设置有一开孔销;所述封孔拨盘总成包括拨盘和压板;所述拨盘呈倒置的筒状,所述拨盘底部设置有一中心孔,围绕所述中心孔设置有与所述煤样筒底部的拨块配合的拨扇,所述中心孔内壁设置有与所述密封套上拨键配合的弧形键槽;所述压板穿入所述拨盘,且通过固定件连接在所述煤样筒底部的拨块上;所述变径接头的上端与所述封孔拨盘总成的拨盘下端固定连接成一体。In order to achieve the above purpose, the utility model adopts the following technical solutions: a reverse sealed coal sampler, which includes a combined drill bit, a coal sample cylinder, a sealing disc assembly, a sealing shaft assembly, a sealing dial assembly and a variable diameter joint, wherein: the inner wall of the upper end of the coal sample cylinder is provided with a concave platform, the center of the bottom is provided with a through hole, and the bottom surface is provided with a number of raised shifting blocks around the through hole; the upper end of the coal sample cylinder and the combined drill bit fixedly connected into one; the sealing disc assembly includes a gland and a sealing disc, and a number of coal inlet holes are opened on the sealing disc, and the sealing disc is located on the concave platform of the coal sample cylinder, and the gland Penetrate the coal sample cylinder and press it on the sealing plate, and be fixedly connected with the upper end of the coal sample cylinder as a whole; the sealing shaft assembly includes a hollow shaft, a sealing sleeve, a dial key, a quick-connect device and Reversing sealing assembly; the top of the hollow shaft is closed, and there are several exhaust holes on the shaft body; the sealing sleeve is arranged at the lower part of the hollow shaft, and is sealed and connected in the through hole of the coal sample cylinder; the The dial key is set at the lower part of the outer wall of the sealing sleeve; the quick-connect device is connected to the tail end of the sealing sleeve; the reverse sealing assembly is located at the upper part of the sealing shaft assembly, including a pin seat; the pin seat is perforated with a hole sealing pin corresponding to each of the coal inlet holes on the sealing disc, and the upper end of the hole sealing pin is provided with a sealing head, and the bottom of the sealing head and the A compression spring is arranged between the pin seats, and a hole pin is arranged at the lower part of each sealing pin; the sealing dial assembly includes a dial and a pressing plate; the dial is an inverted cylindrical shape, so A central hole is provided at the bottom of the dial, and a dial fan is arranged around the central hole to cooperate with the dial block at the bottom of the coal sample cylinder. The inner wall of the central hole is provided with an arc-shaped keyway; the pressing plate penetrates the dial and is connected to the dial at the bottom of the coal sample cylinder through a fixing piece; the upper end of the variable diameter joint is fixed to the lower end of the dial of the sealing dial assembly connected into one.

所述组合钻头包括钻头座,所述钻头座上设置有中心钻头和围绕所述中心钻头的若干小钻头。The combined drill bit includes a drill bit seat on which a central drill bit and several small drill bits surrounding the central drill bit are arranged.

所述密封盘上开设有2~4个入煤孔。2 to 4 coal inlet holes are opened on the sealing plate.

本实用新型由于采取以上技术方案,其具有以下优点:1、本实用新型由于采用反转密封取样缩短了取样过程中煤样暴露的时间,从而极大的减小了取样过程的瓦斯损失量,提高了瓦斯含量测量值的准确性。2、本实用新型由于采用上端、下端密封煤样筒进行瓦斯解吸,瓦斯解吸测试过程中无需转移煤样筒内的煤样,直接通过快接装置连接解吸设备进行瓦斯解吸,从而减小了井下解吸测试过程中瓦斯损失,有利于准确测定瓦斯含量。3、本实用新型由于采用外扩、内钻组合钻头的形式采集煤样,因此特别适用于中软突出煤层直接取样测量煤层瓦斯含量。4、本实用新型可以广泛用于煤矿煤层瓦斯含量的测定与检测过程中。Because the utility model adopts the above technical scheme, it has the following advantages: 1. The utility model shortens the coal sample exposure time in the sampling process due to the adoption of reverse sealing sampling, thereby greatly reducing the gas loss in the sampling process, Improved accuracy of gas content measurements. 2. Since the utility model adopts the upper and lower sealed coal sample cylinders for gas desorption, there is no need to transfer the coal samples in the coal sample cylinder during the gas desorption test process, and the gas desorption is directly connected to the desorption equipment through the quick-connect device, thereby reducing the need for downhole gas desorption. The loss of gas during the desorption test is beneficial to the accurate determination of the gas content. 3. The utility model is especially suitable for directly sampling and measuring the gas content of coal seams in medium-soft outburst coal seams because the utility model adopts the form of external expansion and internal drilling combination drill bits to collect coal samples. 4. The utility model can be widely used in the process of measuring and detecting the gas content of coal seams in coal mines.

附图说明 Description of drawings

图1是本实用新型结构示意图Fig. 1 is a structural representation of the utility model

图2是本实用新型处于密封状态时的结构示意图Fig. 2 is a schematic structural view of the utility model when it is in a sealed state

图3是本实用新型组合钻头示意图Fig. 3 is a schematic diagram of the utility model combination drill bit

图4是图1的A-A剖视示意图Fig. 4 is a schematic sectional view of A-A of Fig. 1

图5是图2的A-A剖视示意图Fig. 5 is a schematic sectional view of A-A of Fig. 2

图6是现场实施效果比较图Figure 6 is a comparison diagram of on-site implementation effects

具体实施方式 Detailed ways

下面结合附图和实施例对本实用新型进行详细的描述。为叙述方便,下文中的“上”,“下”与附图中的上、下方向一致,但是在使用过程中,装置是横向使用,“上”的方向是朝向煤层。Below in conjunction with accompanying drawing and embodiment the utility model is described in detail. For ease of description, "up" and "down" hereinafter are consistent with the up and down directions in the accompanying drawings, but during use, the device is used horizontally, and the direction of "up" is towards the coal seam.

如图1所示,本实用新型包括一组合钻头1、一煤样筒2、一密封盘总成3、一密封轴总成4、一封孔拨盘总成5和一变径接头6。As shown in Figure 1, the utility model includes a combination drill bit 1, a coal sample cylinder 2, a sealing disc assembly 3, a sealing shaft assembly 4, a hole sealing dial assembly 5 and a reducing joint 6.

如图1、图3所示,本实用新型的组合钻头1包括一筒状的钻头座11,在钻头座11的中心位置设置有一中心钻头12,以中心钻头12为中心,在钻头座11的同一圆周上均匀设置四个小钻头13,在钻头座11筒壁的顶部均匀设置八个小钻头14。钻头座11的下端内壁设置有螺纹。As shown in Fig. 1 and Fig. 3, the combination drill bit 1 of the present utility model comprises a cylindrical drill bit seat 11, and a center drill bit 12 is arranged at the central position of the drill bit seat 11, with the center drill bit 12 as the center, at the center of the drill bit seat 11 Four small drill bits 13 are evenly arranged on the same circumference, and eight small drill bits 14 are evenly arranged on the top of the drill bit seat 11 cylinder wall. The inner wall of the lower end of the drill seat 11 is provided with threads.

如图1所示,本实用新型的煤样筒2上端内壁设置有一圈凹台21,煤样筒2的底部中心设置有一通孔22,煤样筒2的底面围绕通孔22设置有三个凸起的楔形拨块23,楔形拨快23与煤样筒2是一体成型,每一个楔形拨块23在其垂向上设置有一螺栓孔24。煤样筒2的上端通过其上的外螺纹与组合钻头1钻头座11下端固定连接成一体。As shown in Figure 1, the inner wall of the upper end of the coal sample cylinder 2 of the utility model is provided with a circle of concave platform 21, and the center of the bottom of the coal sample cylinder 2 is provided with a through hole 22, and the bottom surface of the coal sample cylinder 2 is provided with three protrusions around the through hole 22. The wedge-shaped shifting block 23 raised, the wedge-shaped shifting block 23 and the coal sample cylinder 2 are integrally formed, and each wedge-shaped shifting block 23 is provided with a bolt hole 24 in its vertical direction. The upper end of the coal sample cylinder 2 is fixedly connected as one with the lower end of the drill bit seat 11 of the combination drill bit 1 through the external thread thereon.

本实用新型的密封盘总成3包括一环形压盖31和一圆形密封盘32。在密封盘32的同一圆周上开设有圆形入煤孔33,入煤孔33数量可以是两个或四个,下面仅以三个为例进行说明。密封盘32坐落在煤样筒2的凹台21上,在密封盘32底部与凹台21接触的部位设置有密封橡胶圈34。压盖31穿入煤样筒2压设在密封盘32上,并通过其上的外螺纹与与煤样筒2上端固定连接成一体。The sealing disk assembly 3 of the utility model includes an annular gland 31 and a circular sealing disk 32 . A circular coal inlet 33 is opened on the same circumference of the sealing disc 32, and the number of the coal inlet 33 can be two or four, and the following only takes three as an example for illustration. The sealing disc 32 is seated on the recessed platform 21 of the coal sample cylinder 2 , and a sealing rubber ring 34 is provided at the part where the bottom of the sealing disc 32 is in contact with the recessed platform 21 . The gland 31 penetrates into the coal sample cylinder 2 and is pressed onto the sealing plate 32, and is fixedly connected with the upper end of the coal sample cylinder 2 as a whole through the external thread thereon.

本实用新型的密封轴总成4包括一空心轴41、一密封套42、一拨键43、一快接装置44和一反转密封总成45。空心轴41的顶部封闭,轴身上开有若干个直径2~4mm的排气孔46。密封套42设置在空心轴41的下部,与空心轴41一体制作成型,或焊接成一体,密封套42与煤样筒2的通孔22之间通过密封橡胶圈47密封连接,密封套42的下部外壁设置有一拨键43。快接装置44通过螺纹连接在密封套42的尾端,快接装置44末端设置有一可以开关的气阀48,在外接瓦斯解吸设备进行瓦斯解吸测试之前,气阀48始终处于关闭状态。The sealing shaft assembly 4 of the utility model includes a hollow shaft 41 , a sealing sleeve 42 , a toggle key 43 , a quick connecting device 44 and a reverse sealing assembly 45 . The top of the hollow shaft 41 is closed, and several exhaust holes 46 with a diameter of 2 to 4 mm are arranged on the shaft body. The sealing sleeve 42 is arranged at the bottom of the hollow shaft 41, and is integrally formed with the hollow shaft 41, or welded into one body. The sealing sleeve 42 and the through hole 22 of the coal sample cylinder 2 are sealed and connected by a sealing rubber ring 47. The sealing sleeve 42 A toggle key 43 is arranged on the lower outer wall. The quick-connect device 44 is screwed to the tail end of the sealing sleeve 42. The end of the quick-connect device 44 is provided with a switchable air valve 48. Before the external gas desorption equipment is connected to the gas desorption test, the air valve 48 is always in the closed state.

反转密封总成45位于密封轴总成4的上部,包括三个与空心轴42连接成一体的销座451,销座451的数量可以是两个或四个,下面仅以三个为例进行说明。在销座451上穿设有与密封盘32的入煤孔33数量对应的三个封孔销452,每一个封孔销452的上端设置有一个与入煤孔33配合的橡胶锥面密封头453,在每一个密封头453的底部与销座451之间设置有一压簧454,每一个封孔销452的底部插设有一开孔销455,开孔销455用于防止封孔销452在压簧454的作用下从销座451中弹出。The reverse seal assembly 45 is located on the upper part of the seal shaft assembly 4, and includes three pin seats 451 integrally connected with the hollow shaft 42. The number of pin seats 451 can be two or four, and only three are used as an example below Be explained. Three hole sealing pins 452 corresponding to the number of coal inlet holes 33 of the sealing disc 32 are perforated on the pin seat 451, and a rubber cone sealing head matching with the coal inlet hole 33 is provided on the upper end of each hole sealing pin 452 453, a compression spring 454 is arranged between the bottom of each sealing head 453 and the pin seat 451, and a hole pin 455 is inserted at the bottom of each sealing pin 452, and the hole pin 455 is used to prevent the hole sealing pin 452 from Under the action of the compression spring 454, it pops out from the pin seat 451.

如图4、图5所示,本实用新型的封孔拨盘总成5包括一拨盘51和一压板52。拨盘51呈一倒置的筒状,筒底中心开设有一中心孔,围绕中心孔设置有三个与煤样筒2底部拨块23配合的拨扇53,中心孔内壁上设置有一与密封套42上的拨键43配合的弧形键槽54,筒下端内壁设置有螺纹。压板52上开设有三个通孔55,将压板52穿入拨盘51,使拨盘51筒底部顶在煤样筒2底部,然后通过螺栓与煤样筒2底部的三个拨块23固定连接在一起,此时,压板52和拨块23之间的固定,不影响拨盘51的转动,拨盘51的旋转角度最大为30°。As shown in FIG. 4 and FIG. 5 , the sealing dial assembly 5 of the present invention includes a dial 51 and a pressing plate 52 . The dial 51 is in an inverted cylindrical shape. There is a central hole in the center of the bottom of the cylinder. Around the central hole, there are three dialing fans 53 that cooperate with the dial block 23 at the bottom of the coal sample cylinder 2. On the inner wall of the central hole, there is a fan 53 that is connected to the sealing sleeve 42. The arc-shaped key groove 54 that dial key 43 cooperates, and the lower inner wall of the tube is provided with threads. Three through holes 55 are opened on the pressure plate 52, and the pressure plate 52 is penetrated into the dial 51, so that the bottom of the dial 51 is pushed against the bottom of the coal sample cylinder 2, and then fixedly connected with the three dials 23 at the bottom of the coal sample cylinder 2 by bolts Together, at this moment, the fixing between the pressing plate 52 and the shifting block 23 does not affect the rotation of the dial 51, and the rotation angle of the dial 51 is at most 30°.

本实用新型的变径接头6通过其上端的外螺纹与拨盘51下端固定连接成一体。The variable diameter joint 6 of the utility model is fixedly connected with the lower end of the dial 51 through the external thread on its upper end to form a whole.

本实用新型使用时,包括以下步骤:When the utility model uses, comprise the following steps:

1)将密封轴总成4从煤样筒2的顶部插入,使密封套42密封连接在煤样筒2的通孔22中;1) Insert the sealing shaft assembly 4 from the top of the coal sample cylinder 2, so that the sealing sleeve 42 is sealed and connected in the through hole 22 of the coal sample cylinder 2;

2)将拨盘51套设在密封套42上,使拨盘51上的三个拨扇53靠在煤样筒2底部的三个拨块23侧部,且使密封套42上的拨键43插入拨盘51上的弧形键槽54中(如图4所示),再将压板52套设在密封套上,并通过螺栓与煤样筒2底部的拨块23固定连接在一起;2) Set the dial 51 on the sealing sleeve 42, make the three dials 53 on the dial 51 lean against the sides of the three dials 23 at the bottom of the coal sample cylinder 2, and make the dials on the sealing sleeve 42 43 is inserted into the arc-shaped keyway 54 on the dial 51 (as shown in Figure 4), and then the pressure plate 52 is sleeved on the sealing sleeve, and is fixedly connected with the shifting block 23 at the bottom of the coal sample cylinder 2 through bolts;

3)在煤样筒2上部的凹台内放入密封盘32,使密封头453位于密封盘32的底部;再将压盖31通过螺纹与煤样筒2上端内壁连接,且压设在密封盘32上;3) Put the sealing plate 32 in the concave platform on the upper part of the coal sample cylinder 2, so that the sealing head 453 is located at the bottom of the sealing plate 32; then connect the gland 31 with the inner wall of the upper end of the coal sample cylinder 2 through threads, and press it on the sealing surface. on disc 32;

4)将组合钻头1通过螺纹与煤样筒2上端外壁固定连接,并将变径接头6的上端通过螺纹与拨盘51的下端连接;4) The combined drill bit 1 is fixedly connected to the outer wall of the upper end of the coal sample cylinder 2 through threads, and the upper end of the reducing joint 6 is connected to the lower end of the dial 51 through threads;

5)先施工钻孔至预定深度,退出钻杆,然后将依照步骤1~4安装好的本实用新型通过变径接头6连接至钻机及钻杆,送入钻孔进行定点取样;5) First construct the drill hole to a predetermined depth, withdraw the drill pipe, and then connect the utility model installed according to steps 1 to 4 to the drilling rig and the drill pipe through the reducing joint 6, and send it into the borehole for fixed-point sampling;

6)钻机的钻杆顺时针正转,通过变径接头6带动拨盘51转动,拨盘51通过其上的拨扇53推动拨块23带动煤样筒2转动,煤样筒2又带动组合钻头1上的中心钻头12从煤层上取出块状煤样,小钻头13、14再将块状煤样打磨成小于20mm的煤屑,煤屑通过密封盘32敞开的入煤孔33进入煤样筒2内;6) The drill pipe of the drilling rig rotates clockwise, and the dial 51 is driven to rotate through the reducing joint 6, and the dial 51 pushes the dial 23 to drive the coal sample cylinder 2 to rotate through the dial fan 53 on it, and the coal sample cylinder 2 drives the combination The central drill bit 12 on the drill bit 1 takes out the lump coal sample from the coal seam, and the small drill bits 13 and 14 grind the lump coal sample into coal chips smaller than 20mm, and the coal chips enter the coal sample through the coal inlet hole 33 opened by the sealing disc 32 Inside the cylinder 2;

7)取样完成后,钻机逆时针反转,带动拨盘51转动30°(如图5所示),拨盘51通过弧形键槽54与拨键43的配合推动密封轴总成4转动,使反转密封总成45上的三个密封头453在转动过程中被压簧454顶入入煤孔33中,将入煤孔33封闭,煤样密封完成;7) After the sampling is completed, the drilling rig is reversed counterclockwise to drive the dial 51 to rotate 30° (as shown in Figure 5). The three sealing heads 453 on the reverse sealing assembly 45 are pushed into the coal inlet 33 by the compression spring 454 during the rotation process, the coal inlet 33 is closed, and the coal sample is sealed;

8)退出钻杆,将本实用新型从钻杆上取下,将快接装置44的气阀48打开,并将快接装置44与外部的瓦斯解吸设备连接,此时,煤样中的瓦斯气体便通过空心轴41上的排气孔46进入空心轴41内,接着进入外部的瓦斯解吸设备,进行井下现场瓦斯解吸测试。8) Exit the drill pipe, remove the utility model from the drill pipe, open the gas valve 48 of the quick-connect device 44, and connect the quick-connect device 44 with the external gas desorption equipment. At this time, the gas in the coal sample The gas enters the hollow shaft 41 through the exhaust hole 46 on the hollow shaft 41, and then enters the external gas desorption equipment for the downhole field gas desorption test.

上述实施例中,为了避免钻头发热加剧煤样瓦斯解吸,钻机的转速应该控制在60~100r/min以内,钻进行程约为0.6m~1m,取样时间约为3~5分钟。In the above examples, in order to prevent the heat of the drill head from intensifying the gas desorption of the coal sample, the rotational speed of the drilling rig should be controlled within 60-100 r/min, the drilling stroke should be about 0.6 m-1 m, and the sampling time should be about 3-5 minutes.

上述实施例中,煤样密封完成后,密封后煤样筒2内的耐压值最高可以达到1.5MPa。In the above embodiment, after the sealing of the coal sample is completed, the pressure resistance value inside the sealed coal sample cylinder 2 can reach up to 1.5 MPa.

下面对现场试验使用本实用新型的测试结果与使用传统装置的测试结果进行比较。现场试验在淮北矿业集团祁南矿715底板巷24号钻场进行,根据煤层突出危险区域划分研究结果,715工作面处于突出危险区。当钻孔施工至见煤时,记录煤样初始暴漏时间,退出钻杆;将本实用新型与钻机连接,送入钻孔,到取样位置时,记录取样开始时间;开始钻进取样,转速保持在60~100转/min,避免钻头发热加剧煤样瓦斯解吸,钻进0.6m~1m,取样结束,钻机逆时针反转30°以上,完成对所取煤样的密封,并记录取样结束时间;退出钻杆及本实用新型,无需转移所取煤样,直接利用本实用新型的末端快接装置连接瓦斯解吸设备,记录开始井下解吸时间,进行井下30min瓦斯解吸。在24号钻场再施工一个取样钻孔,但采用传统的岩心管取样法进行瓦斯解吸。The field test uses the test result of the present utility model and uses the test result of traditional device to compare below. The field test was carried out at the No. 24 drilling site of Floor Lane 715 in the Qinan Mine of Huaibei Mining Group. According to the research results of the division of coal seam outburst dangerous areas, the 715 working face is in the outburst dangerous area. When the drilling construction reaches the coal, record the initial exposure time of the coal sample, and withdraw the drill pipe; connect the utility model with the drilling rig, send it into the drilling hole, and when it reaches the sampling position, record the sampling start time; start drilling and sampling, and the rotation speed Keep at 60-100 rpm to avoid the heat of the drill head aggravating the gas desorption of the coal sample. Drill 0.6m-1m. When the sampling is completed, the drilling rig is reversed counterclockwise by more than 30° to complete the sealing of the coal sample and record the end of sampling. time; exit the drill pipe and the utility model, without transferring the coal sample, directly use the terminal quick connection device of the utility model to connect the gas desorption equipment, record the downhole desorption time, and carry out the downhole gas desorption for 30 minutes. An additional sampling hole was constructed at Site 24, but gas desorption was performed using conventional core tube sampling.

反转密封取样过程煤样暴露时间5min,井下30min解吸量694ml,常压自然解吸量为2397ml,煤样质量676.6g;传统岩样管取样开始至煤样装入煤样罐开始解吸暴露时间25min,井下30min解吸量242ml,常压自然解吸量为1154ml,煤样质量583.8g。为便于比较分析,将两种取样方式井下30min的解吸量都转换为单位质量煤标准状态下的解吸量(如图6所示),试验结果表明:本实用新型取样井下30min瓦斯解吸量明显高于传统岩样管取样。由于本实用新型取样法在退钻过程中煤样被密封,在取样筒内煤样瓦斯解吸,导致煤样筒内气体压力上升,因此,现场解吸时初始瓦斯解吸量很大,1min时的瓦斯解吸量达0.7823ml/g,是传统岩样管取样煤样1min瓦斯解吸量的34.6倍。与传统的岩样管取样法相比,使用本实用新型可以极大的缩短煤样暴露时间,减少取样过程中瓦斯损失量,从而能够减小因瓦斯损失量的推算过大而导致的瓦斯含量测量误差,测量结果更可靠。The coal sample exposure time is 5 minutes during the reverse sealing sampling process, the desorption volume is 694ml in 30 minutes underground, the normal pressure natural desorption volume is 2397ml, and the coal sample quality is 676.6g; the traditional rock sample tube sampling starts and the coal sample is loaded into the coal sample tank and the desorption exposure time is 25min , the desorption volume is 242ml in 30 minutes downhole, the natural desorption volume under normal pressure is 1154ml, and the coal sample mass is 583.8g. For the convenience of comparison and analysis, the desorption amount of the two sampling methods for 30 minutes underground is converted into the desorption amount under the unit mass coal standard state (as shown in Figure 6). The test results show that the utility model has significantly higher gas desorption amount for 30 minutes underground Samples were taken from conventional rock sample tubes. Because the coal sample is sealed in the sampling method of the utility model during the back drilling process, the coal sample gas is desorbed in the sampling cylinder, which causes the gas pressure in the coal sample cylinder to rise. The desorption amount reaches 0.7823ml/g, which is 34.6 times of the 1min gas desorption amount of traditional rock sample tube sampling coal samples. Compared with the traditional rock sample tube sampling method, the utility model can greatly shorten the coal sample exposure time, reduce the gas loss during the sampling process, and thus reduce the gas content measurement caused by the excessive estimation of the gas loss. error, the measurement results are more reliable.

上述各实施例仅用于说明本实用新型,其中各部件的结构、连接方式和制作工艺等都是可以有所变化的,凡是在本实用新型技术方案的基础上进行的等同变换和改进,均不应排除在本实用新型的保护范围之外。The above-mentioned embodiments are only used to illustrate the utility model, wherein the structure, connection mode and manufacturing process of each component can be changed to some extent, and all equivalent transformations and improvements carried out on the basis of the technical solution of the utility model are applicable. It should not be excluded from the protection scope of the present utility model.

Claims (3)

1.一种反转密封煤样取样器,其特征在于:它包括组合钻头、煤样筒、密封盘总成、密封轴总成、封孔拨盘总成和变径接头,其中:1. A reverse sealed coal sampler, characterized in that it includes a combined drill bit, a coal sample cylinder, a sealing disc assembly, a sealing shaft assembly, a sealing dial assembly and a variable diameter joint, wherein: 所述煤样筒上端内壁设置有凹台,底部中心设置有通孔,底面围绕所述通孔设置有若干凸起的拨块;所述煤样筒上端与所述组合钻头固定连接成一体;The inner wall of the upper end of the coal sample cylinder is provided with a concave platform, the center of the bottom is provided with a through hole, and the bottom surface is provided with several raised shifting blocks around the through hole; the upper end of the coal sample cylinder is fixedly connected with the combined drill bit; 所述密封盘总成包括压盖和密封盘,所述密封盘上开设有若干入煤孔,所述密封盘坐落在所述煤样筒的凹台上,所述压盖穿入所述煤样筒压设在所述密封盘上,并与所述煤样筒上端固定连接成一体;The sealing plate assembly includes a gland and a sealing plate, and a number of coal inlet holes are opened on the sealing plate, and the sealing plate is located on the concave platform of the coal sample cylinder, and the gland penetrates into the coal sample The sample cylinder is pressed on the sealing plate, and is fixedly connected with the upper end of the coal sample cylinder as a whole; 所述密封轴总成包括一空心轴、密封套、拨键、快接装置和反转密封总成;所述空心轴的顶部封闭,轴身上开有若干排气孔;所述密封套设置在所述空心轴下部,密封连接在所述煤样筒的通孔中;所述拨键设置在所述密封套的外壁下部;所述快接装置连接在所述密封套尾端;The sealed shaft assembly includes a hollow shaft, a sealing sleeve, a dial key, a quick connection device and a reverse sealing assembly; the top of the hollow shaft is closed, and a number of vent holes are opened on the shaft body; the sealing sleeve is arranged on The lower part of the hollow shaft is sealed and connected in the through hole of the coal sample cylinder; the dial key is arranged at the lower part of the outer wall of the sealing sleeve; the quick-connect device is connected to the tail end of the sealing sleeve; 所述反转密封总成位于所述密封轴总成上部,包括与所述空心轴连接的销座;所述销座上穿设有与所述密封盘上每一所述入煤孔对应的封孔销,所述封孔销的上端设置有密封头,在所述密封头的底部与所述销座之间设置有压簧,每一所述封孔销下部设置有一开孔销;The reverse seal assembly is located on the upper part of the seal shaft assembly, and includes a pin seat connected to the hollow shaft; the pin seat is pierced with holes corresponding to each of the coal inlet holes on the sealing disc. A hole-sealing pin, the upper end of the hole-sealing pin is provided with a sealing head, a pressure spring is provided between the bottom of the sealing head and the pin seat, and a hole pin is provided at the bottom of each of the hole-sealing pins; 所述封孔拨盘总成包括拨盘和压板;所述拨盘呈倒置的筒状,所述拨盘底部设置有一中心孔,围绕所述中心孔设置有与所述煤样筒底部的拨块配合的拨扇,所述中心孔内壁设置有与所述密封套上拨键配合的弧形键槽;所述压板穿入所述拨盘,且通过固定件连接在所述煤样筒底部的拨块上;The sealing dial assembly includes a dial and a pressing plate; the dial is in an inverted cylindrical shape, a central hole is arranged at the bottom of the dial, and a dial with the bottom of the coal sample cylinder is arranged around the central hole. The inner wall of the center hole is provided with an arc-shaped keyway that matches the dial key on the sealing sleeve; the pressure plate penetrates the dial and is connected to the bottom of the coal sample cylinder through a fixing piece. on the block; 所述变径接头的上端与所述封孔拨盘总成的拨盘下端固定连接成一体。The upper end of the reducing joint is fixedly connected with the lower end of the dial of the sealing dial assembly. 2.如权利要求1所述的一种反转密封煤样取样器,其特征在于:所述组合钻头包括钻头座,所述钻头座上设置有中心钻头和围绕所述中心钻头的若干小钻头。2. A reverse sealed coal sampler as claimed in claim 1, characterized in that: said combined drill bit comprises a drill bit base, said drill bit base is provided with a central drill bit and several small drill bits surrounding said central drill bit . 3.如权利要求1或2所述的一种反转密封煤样取样器,其特征在于:所述密封盘上开设有2~4个入煤孔。3. A reverse sealed coal sampler according to claim 1 or 2, characterized in that 2 to 4 coal inlet holes are opened on the sealing plate.
CN 201120263569 2011-07-25 2011-07-25 Inversion sealed coal sample sampler Expired - Lifetime CN202177524U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102384860A (en) * 2011-07-25 2012-03-21 华北科技学院 Counter-rotating sealing coal sample sampler and application method thereof
CN110984980A (en) * 2019-12-25 2020-04-10 重庆大学 Coal mine underground drilling fixed-point airtight sampling device

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102384860A (en) * 2011-07-25 2012-03-21 华北科技学院 Counter-rotating sealing coal sample sampler and application method thereof
CN102384860B (en) * 2011-07-25 2013-02-06 华北科技学院 A reverse sealed coal sampler and its application method
CN110984980A (en) * 2019-12-25 2020-04-10 重庆大学 Coal mine underground drilling fixed-point airtight sampling device

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