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CN202169252U - Lithium ion secondary battery sorting equipment - Google Patents

Lithium ion secondary battery sorting equipment Download PDF

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Publication number
CN202169252U
CN202169252U CN2011202507224U CN201120250722U CN202169252U CN 202169252 U CN202169252 U CN 202169252U CN 2011202507224 U CN2011202507224 U CN 2011202507224U CN 201120250722 U CN201120250722 U CN 201120250722U CN 202169252 U CN202169252 U CN 202169252U
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template
platform
battery
test platform
lithium ion
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周爱军
黄学杰
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Phylion Battery Co Ltd
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SUZHOU PHYLION BATTERY CO Ltd
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Abstract

本实用新型公开了一种锂离子的二次电池分选设备,其特征在于:包括复数个电池模块,移动电池模块的限位小车,以及带有并联电压探针的并联测试平台和带有串联电流电压探针的串联测试平台,每一组所述电池模块由复数个单体电芯构成,并由锁紧机构夹紧扣合呈一模块结构,所述并联和串联测试平台上分别设有一模板,所述模板上对应每一单体电芯正负电极设有一探针,每一所述模板经一升降机构与相应的测试平台连接。本实用新型通过模块式的测试,实现组内参数一致性,确保组合电池的使用寿命,便于电池分选,适于大规模生产的需要。

The utility model discloses a secondary battery sorting device for lithium ions, which is characterized in that it comprises a plurality of battery modules, a limit trolley for moving the battery modules, a parallel test platform with parallel voltage probes and a series A series test platform for current and voltage probes. Each group of battery modules is composed of a plurality of single cells, and is clamped and fastened by a locking mechanism to form a module structure. The parallel and series test platforms are respectively equipped with a A template. A probe is provided on the template corresponding to the positive and negative electrodes of each single cell, and each template is connected to a corresponding test platform through a lifting mechanism. The utility model realizes the consistency of parameters in the group through the modular test, ensures the service life of the combined battery, facilitates battery sorting, and is suitable for large-scale production.

Description

锂离子的二次电池分选设备Lithium-ion secondary battery sorting equipment

技术领域 technical field

本实用新型涉及一种电池分选检测设备,具体涉及一种锂离子的二次电池分选设备。The utility model relates to a battery sorting and testing device, in particular to a lithium ion secondary battery sorting device.

背景技术 Background technique

对电池的二次分选是将二次电池按照不同的容量、特征曲线、内阻等各种参数进行分选,选取电池特性相近的电池进行配对组合,组合成组合电池使用,以确保组合电池的使用寿命。The secondary sorting of batteries is to sort secondary batteries according to various parameters such as different capacities, characteristic curves, and internal resistance, and select batteries with similar battery characteristics to pair and combine them into combined batteries to ensure that the combined batteries are service life.

常见的锂离子二次电池的分选设备,大多是单点独立控制的,即每台设备上有150个左右的控制点,每个电池在设备上独立充放电控制,该设备有以下几点不足:Common sorting equipment for lithium-ion secondary batteries is mostly independently controlled by a single point, that is, there are about 150 control points on each device, and each battery is independently charged and discharged on the device. The device has the following points insufficient:

⑴、设备成本高昂,需要多台恒流恒压源的接入使用;(1) The cost of equipment is high, and multiple constant current and constant voltage sources need to be connected and used;

⑵、单点独立控制,需要人工装卸电池,容易出现错误,无法保证电池分选的准确性,同时不容易自动化操作,只适于小规模生产;     ⑵. Single-point independent control requires manual loading and unloading of batteries, which is prone to errors and cannot guarantee the accuracy of battery sorting. At the same time, it is not easy to automate operations and is only suitable for small-scale production;

⑶、设备的维护保养工作量大;(3) The maintenance workload of the equipment is heavy;

⑷、设备上采用的都是电子元器件,容易老化和损坏,设备的稳定性差;⑷. The equipment uses electronic components, which are easy to age and damage, and the stability of the equipment is poor;

⑸、设备充电放电都要用市电,对资源的浪费大;⑸. The charging and discharging of the equipment must use the mains power, which is a big waste of resources;

⑹、对锂离子二次电池的分选能力不足,只能对锂离子二次电池进行简单的容量分选,不能兼顾对内阻的检测分选。⑹. The sorting ability of lithium-ion secondary batteries is insufficient, and only simple capacity sorting of lithium-ion secondary batteries can be carried out, and the detection and sorting of internal resistance cannot be taken into account.

发明内容 Contents of the invention

本实用新型目的是提供一种锂离子二次电池分选设备,使用该设备可多电池的同时检测,易于实现自动化操作,适合大规模生产的需要,同时兼顾对电池的容量及内阻分选,极大提高了电池组的质量。The purpose of the utility model is to provide a lithium-ion secondary battery sorting equipment, which can detect multiple batteries at the same time, is easy to realize automatic operation, is suitable for large-scale production, and simultaneously takes into account the capacity and internal resistance of the battery. , greatly improving the quality of the battery pack.

为达到上述目的,本实用新型采用的技术方案是:一种锂离子的二次电池分选设备,包括复数个电池模块,移动电池模块的限位小车,以及带有并联电压探针的并联测试平台和带有串联电流电压探针的串联测试平台,每一组所述电池模块由复数个单体电芯构成,并由锁紧机构夹紧扣合成一模块结构,所述并联和串联测试平台上分别设有一模板,所述模板上对应每一单体电芯正负电极设有一探针,每一所述模板经一升降机构与相应的测试平台连接。In order to achieve the above purpose, the technical solution adopted by the utility model is: a lithium ion secondary battery sorting equipment, including a plurality of battery modules, a limit trolley for moving the battery modules, and a parallel test with parallel voltage probes platform and a series test platform with series current and voltage probes, each group of battery modules is composed of a plurality of single cells, and is clamped and buckled by a locking mechanism to form a module structure, and the parallel and series test platforms A template is respectively provided on the template, and a probe is provided on the template corresponding to the positive and negative electrodes of each single cell, and each template is connected to the corresponding test platform through a lifting mechanism.

上述技术方案中,所述电池模块由多个单体电芯排列组合构成,并通过锁紧机构捆绑,多个电池模块装载于限位小车上,通过限位小车在串联测试平台及并联测试平台两个工位上移动,分别测试。测试时,通过升降机构使模板下压,模板上的探针与电芯上的正负电极连接,打开控制开关,通过软件及电子控制部分对所有电芯检测,在串联测试平台上进行充放电到规定要求,在并联测试平台上进行平电压,并测量各单体电芯的电压。通过串联恒流充电、恒阻放电,记录电池放电结束时的电压来配组,实现电池组内一致性。In the above technical solution, the battery module is composed of a plurality of single battery cells arranged and combined, and is bound by a locking mechanism. Move on the two stations and test separately. During the test, the template is pressed down by the lifting mechanism, the probes on the template are connected to the positive and negative electrodes on the cell, the control switch is turned on, all the cells are tested through the software and the electronic control part, and the charge and discharge are performed on the series test platform To meet the specified requirements, the voltage leveling is carried out on the parallel test platform, and the voltage of each single cell is measured. Through series constant current charging, constant resistance discharge, and recording the voltage at the end of battery discharge to match the group, to achieve consistency within the battery pack.

上述技术方案中,锁紧机构由箱体及设置于箱体两侧的锁扣件构成,所述箱体对应锁扣件的一侧设有翻盖,该翻盖上设有与所述锁扣件配合的卡钩。模组化设计,单体电芯在箱体内处于夹紧状态,有效地提高了电池模块的容量和效率。In the above technical solution, the locking mechanism is composed of a box body and lock pieces arranged on both sides of the box body, the side of the box body corresponding to the lock piece is provided with a flip cover, and the flip cover is provided with the lock piece. Fitting hooks. Modular design, the single cell is clamped in the box, which effectively improves the capacity and efficiency of the battery module.

上述技术方案中,所述限位小车包括平台及平台底部的车轮,所述平台的中间为所述电池模块放置区,平台一侧设有顶板,另一侧设有调节手轮。调节手轮采用现有技术,通过转动手轮,夹紧电池模块。In the above technical solution, the limit trolley includes a platform and wheels at the bottom of the platform, the middle of the platform is the battery module placement area, a top plate is provided on one side of the platform, and an adjustment handwheel is provided on the other side. The prior art is adopted for adjusting the handwheel, and the battery module is clamped by turning the handwheel.

上述技术方案中,所述升降机构为一由手动的压紧手柄或气缸或凸轮构成。通过手动或气动的方式,将模板下压,使探针与电芯电极接触,待测试结束后,再提起模板,电池模块退出测试状态。In the above technical solution, the lifting mechanism is composed of a manual pressing handle or a cylinder or a cam. Press the template down manually or pneumatically to make the probes contact with the electrodes of the battery cell. After the test is over, lift the template again, and the battery module exits the test state.

由于上述技术方案运用,本实用新型与现有技术相比具有的优点是:Due to the use of the above technical solutions, the utility model has the following advantages compared with the prior art:

1、由于本实用新型将多个单体电芯通过锁紧机构拼合成一电池模块,由限位小车将多个电池模块组合在一起,一并置于串联及并联测试平台上检测,记录电池放电结束时的电压来配组,实现电池组内参数一致性,确保组合电池的使用寿命,便于分选;同时模组式的测试方式,简化整个设备,易于实现自动化操作,适合大规模生产的需要;1. Since the utility model assembles a plurality of single cells into a battery module through a locking mechanism, a plurality of battery modules are combined together by a limit trolley, and they are placed together on a series and parallel test platform for testing and recording. The voltage at the end of discharge is used to match the group to achieve the consistency of parameters in the battery pack, ensure the service life of the combined battery, and facilitate sorting; at the same time, the modular test method simplifies the entire equipment and is easy to realize automatic operation. It is suitable for large-scale production. need;

2、通过限位小车将电池模块在不同工位上进行移动,可以进行充放电、平电压及自放电的测量,操作方便,且同时兼顾了电池的容量、内阻,极大的提高了电池组的质量;2. The battery module is moved on different stations by the limit trolley, and the measurement of charge and discharge, flat voltage and self-discharge can be carried out. The operation is convenient, and at the same time, the capacity and internal resistance of the battery are taken into account, which greatly improves the battery the quality of the group;

3、多个电芯组合成电池模块合测试,充放电只需要1台恒流恒压源,成本低廉;3. Multiple battery cells are combined into a battery module for testing. Only one constant current and constant voltage source is needed for charging and discharging, and the cost is low;

4、设备能量消耗小,可以把放电时的能量通过DC-DC转换为另一台设备使用,更有利于能源的利用;4. The energy consumption of the equipment is small, and the energy during discharge can be converted to another equipment through DC-DC, which is more conducive to the utilization of energy;

5、设备简单、可靠、稳定性高,维护保养成本低;5. The equipment is simple, reliable, high stability and low maintenance cost;

6、模组化设计,单体电芯通过锁扣件与卡钩的配合,在箱体内处于夹紧状态,有效地提高了电池模块的容量和效率。6. Modular design, the single battery cell is in a clamped state in the box through the cooperation of the lock piece and the hook, which effectively improves the capacity and efficiency of the battery module.

附图说明 Description of drawings

图1是本实用新型实施例一中电池模块的结构示意图;Fig. 1 is a schematic structural diagram of a battery module in Embodiment 1 of the present utility model;

图2是图1的俯视图;Fig. 2 is the top view of Fig. 1;

图3是本实用新型实施例一中安装了电池模块后的限位小车结构示意图;Fig. 3 is a schematic diagram of the structure of the position-limiting trolley after the battery module is installed in Embodiment 1 of the present utility model;

图4是图3的俯视图;Fig. 4 is the top view of Fig. 3;

图5是本实用新型实施例一在串联测试平台上使用的示意图;Fig. 5 is a schematic diagram of the utility model embodiment one used on the series test platform;

图6是图5的俯视图;Figure 6 is a top view of Figure 5;

图7是本实用新型实施例一在并联测试平台上使用时的俯视图。Fig. 7 is a top view of Embodiment 1 of the present invention when it is used on a parallel test platform.

其中:1、电池模块;2、限位小车;3、并联测试平台;4、串联测试平台;5、单体电芯;6、模板;7、探针;8、箱体;9、锁扣件;10、翻盖;11、卡钩;12、分隔板;13、平台;14、车轮;15、顶板;16、调节手轮;17、压紧手柄。Among them: 1. Battery module; 2. Limiting trolley; 3. Parallel test platform; 4. Series test platform; 5. Single cell; 6. Template; 7. Probe; 8. Box; 9. Lock 10. Flip cover; 11. Hook; 12. Partition plate; 13. Platform; 14. Wheel; 15. Top plate; 16. Adjusting handwheel; 17. Compression handle.

具体实施方式 Detailed ways

下面结合附图及实施例对本实用新型作进一步描述:Below in conjunction with accompanying drawing and embodiment the utility model is further described:

实施例一:参见图1~7所示,一种锂离子的二次电池分选设备,包括5个电池模块1,移动电池模块1的限位小车2,以及带有并联电压探针的并联测试平台3和带有串联电流电压探针的串联测试平台,每一组所述电池模块1由24个单体电芯5构成,并由锁紧机构夹紧扣合呈一模块结构,所述并联和串联测试平台上分别设有一模板6,所述模板6上对应每一单体电芯5正负电极设有一探针7,每一所述模板6经一升降机构与相应的测试平台连接。Embodiment 1: As shown in Figures 1 to 7, a lithium-ion secondary battery sorting equipment includes five battery modules 1, a limit trolley 2 for moving the battery modules 1, and a parallel voltage probe with parallel voltage probes. The test platform 3 and the series test platform with series current and voltage probes, each set of battery modules 1 is composed of 24 single cells 5, which are clamped and fastened by a locking mechanism to form a module structure, the A template 6 is respectively provided on the parallel and series test platforms, and a probe 7 is provided on the template 6 corresponding to the positive and negative electrodes of each single cell 5, and each template 6 is connected to the corresponding test platform via a lifting mechanism. .

如图1、2所示,锁紧机构由箱体8及设置于箱体8两侧的锁扣件9构成,所述箱体8对应锁扣件9的一侧设有翻盖10,该翻盖10上设有与所述锁扣件9配合的卡钩11。箱体8中间设有一分隔板12,使箱体8内腔分隔为2排,每排放置12个单体电芯5,通过翻盖10上的卡钩11与侧板上的锁扣件9配合锁紧箱体8,单体电芯5在箱体8内处于夹紧状态,有效地提高了电池模块1的容量和效率。As shown in Figures 1 and 2, the locking mechanism is composed of a box body 8 and lock pieces 9 arranged on both sides of the box body 8, and the side of the box body 8 corresponding to the lock piece 9 is provided with a flip cover 10, the flip cover 10 is provided with a hook 11 that cooperates with the locking member 9 . There is a partition plate 12 in the middle of the box body 8, so that the inner cavity of the box body 8 is divided into 2 rows, and 12 single cells 5 are placed in each row, and the hook 11 on the flip cover 10 and the lock piece 9 on the side plate are placed in each row. Cooperating with the locking box 8 , the single cell 5 is in a clamped state in the box 8 , which effectively improves the capacity and efficiency of the battery module 1 .

如图3、4所示,所述限位小车2包括平台13及平台13底部的车轮14,所述平台13的中间为所述电池模块1放置区,平台13一侧设有顶板15,固定于平台13上,另一侧设有调节手轮16,通过转动手轮将电池模块1顶紧,确保120个单体电芯5的各个电极与探针7良好接触。As shown in Figures 3 and 4, the position-limiting trolley 2 includes a platform 13 and wheels 14 at the bottom of the platform 13, the middle of the platform 13 is the storage area for the battery module 1, and a top plate 15 is provided on one side of the platform 13 for fixing On the platform 13, an adjustment hand wheel 16 is provided on the other side, and the battery module 1 is tightened by turning the hand wheel to ensure that each electrode of the 120 single cells 5 is in good contact with the probe 7.

如图5所示,所述升降机构为一由手动的压紧手柄17(也可以采用气缸带动的凸轮实现),通过下压手柄,推动电压模板6下降,直至240只探针7与对应的电芯电极良好接触。As shown in Figure 5, the lifting mechanism is a manual compression handle 17 (can also be realized by a cam driven by a cylinder). By pressing down on the handle, the voltage template 6 is pushed down until 240 probes 7 and corresponding The battery electrodes are in good contact.

使用时:when using it:

⑴将120只单体电芯5分装在五只电池模块1箱体8中,每只模块共24只单体电芯5,分为两排(见图1、2);(1) Pack 120 single cells 5 into five battery modules 1 box body 8, each module has a total of 24 single cells 5, divided into two rows (see Figures 1 and 2);

⑵将五组电池模块1放置在可移动的限位小车2上,通过调节手轮16调节到位(见图3、4);(2) Place the five sets of battery modules 1 on the movable limit trolley 2, and adjust them in place by adjusting the handwheel 16 (see Figures 3 and 4);

⑶将限位小车2移到串联测试平台4的充放电模板6下,该模板6上装有240只电流电压探针7(各电流电压探针通过导线串联),通过压紧手柄17压下该模板6,此时各单体电芯5的正负电极与240只电流电压探针7接触,打开控制开关,通过软件及电子控制部分对120只单体电芯5进行充电或放电到规定要求(见图5、6);(3) Move the limit trolley 2 to the charging and discharging template 6 of the series test platform 4. The template 6 is equipped with 240 current and voltage probes 7 (the current and voltage probes are connected in series through wires), and the clamping handle 17 is used to press down the Template 6, at this time, the positive and negative electrodes of each single battery cell 5 are in contact with 240 current and voltage probes 7, the control switch is turned on, and 120 single battery cells 5 are charged or discharged to the specified requirements through the software and electronic control part (See Figures 5 and 6);

⑷在充电或放电完成后,该模板6复位,再将限位小车2移动到下一工位并联测试平台3的模板6下,该模板6上装有240只电压探针7,根据电芯的要求分为两组,每组120只进行并联连接,同样通过压紧手柄17压下该模板6,此时各电芯的正负极柱与240只电压探针7接触,打开控制开关,通过软件及电子控制部分对120只电芯进行平电压(见图7),并测量各单体电芯5的电压;(4) After the charging or discharging is completed, the template 6 is reset, and then the limit trolley 2 is moved to the next station under the template 6 of the parallel test platform 3. The template 6 is equipped with 240 voltage probes 7. It is required to be divided into two groups, 120 in each group to be connected in parallel, and the template 6 is also pressed down by pressing the handle 17. At this time, the positive and negative poles of each cell are in contact with 240 voltage probes 7, and the control switch is turned on. The software and electronic control part level the voltage of 120 batteries (see Figure 7), and measure the voltage of each single battery 5;

⑸根据各电芯的电压进行配组。⑸ Matching according to the voltage of each cell.

Claims (4)

1. the secondary cell screening installation of a lithium ion; It is characterized in that: comprise a plurality of battery modules; The spacing dolly of mobile battery module, and the parallelly connected test platform and the series connection test platform that has the series current voltage probe that have the shunt voltage probe, each is organized said battery module and is made up of a plurality of monomer electricity cores; And clamp by retaining mechanism and to be buckled into a modular structure; Said parallel connection is respectively equipped with a template with series connection on the test platform, and corresponding each monomer electricity core positive and negative electrode is provided with a probe on the said template, and each said template is connected with test platform accordingly through an elevating mechanism.
2. the secondary cell screening installation of lithium ion according to claim 1; It is characterized in that: retaining mechanism is made up of casing and the snap close piece that is arranged at the casing both sides; One side of the corresponding snap close piece of said casing is provided with renovates, and this is renovated and is provided with the grab that cooperates with said snap close piece.
3. the secondary cell screening installation of lithium ion according to claim 1; It is characterized in that: said spacing dolly comprises the wheel of platform and platform bottom; The centre of said platform is said battery module rest area, and platform one side is provided with top board, and opposite side is provided with adjusting handle.
4. the secondary cell screening installation of lithium ion according to claim 1 is characterized in that: said elevating mechanism is one to be made up of manual pressing handle or cylinder or cam.
CN2011202507224U 2011-07-15 2011-07-15 Lithium ion secondary battery sorting equipment Expired - Lifetime CN202169252U (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104267351A (en) * 2014-09-24 2015-01-07 驻马店市圣力源科技有限公司 Automatic battery testing and sorting device
CN105032782A (en) * 2015-05-07 2015-11-11 长兴天越新能源科技有限公司 Full-automatic assembly line battery grouping system based on quickly continuous detection
CN107887650A (en) * 2017-10-19 2018-04-06 江西恒动新能源有限公司 The sealed clamping system and method that a kind of power lithium-ion battery is once melted into
CN110420890A (en) * 2019-08-09 2019-11-08 苏州富强科技有限公司 A kind of full-automatic sorting assembly line

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104267351A (en) * 2014-09-24 2015-01-07 驻马店市圣力源科技有限公司 Automatic battery testing and sorting device
CN104267351B (en) * 2014-09-24 2016-10-26 驻马店市圣力源科技有限公司 A kind of battery automatically testing sorting equipment
CN105032782A (en) * 2015-05-07 2015-11-11 长兴天越新能源科技有限公司 Full-automatic assembly line battery grouping system based on quickly continuous detection
CN105032782B (en) * 2015-05-07 2017-10-10 长兴天越新能源科技有限公司 It is a kind of based on the full-automatic assembly line battery combo system quickly continuously detected
CN107887650A (en) * 2017-10-19 2018-04-06 江西恒动新能源有限公司 The sealed clamping system and method that a kind of power lithium-ion battery is once melted into
CN110420890A (en) * 2019-08-09 2019-11-08 苏州富强科技有限公司 A kind of full-automatic sorting assembly line
CN110420890B (en) * 2019-08-09 2024-03-22 苏州富强科技有限公司 Full-automatic sorting assembly line

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