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CN202154632U - A central vacuum system with constant and adjustable negative pressure - Google Patents

A central vacuum system with constant and adjustable negative pressure Download PDF

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Publication number
CN202154632U
CN202154632U CN2011202345200U CN201120234520U CN202154632U CN 202154632 U CN202154632 U CN 202154632U CN 2011202345200 U CN2011202345200 U CN 2011202345200U CN 201120234520 U CN201120234520 U CN 201120234520U CN 202154632 U CN202154632 U CN 202154632U
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pipeline
pressure
dust
programmable logic
logic controller
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何文财
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Dongguan Foersheng Intelligent Electromechanical Co Ltd
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Dongguan Foersheng Mechanical & Electronic Technology Co ltd
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Abstract

The utility model relates to a central dust collection system with constant and adjustable negative pressure, which comprises a programmable logic controller, a vacuum pump, a dust collection box body, a pressure sensor, a main dust collection pipeline, a back-blowing pipeline, a branch dust collection pipeline and a pipeline; a filtering filter element is nested at the upper end part of the dust collecting box body, the top surface of the filtering filter element is provided with a mounting hole and an air outlet hole, an air back-blowing pipe is arranged in the filtering filter element, one end of a back-blowing pipeline is connected with the air back-blowing pipe, and the other end of the back-blowing pipeline is provided with a pulse back-blowing control valve; the dust collecting box body is provided with a dust inlet hole; one end of the dust collection branch pipeline is connected with the pipe body of the main dust collection pipeline, and the other end of the dust collection branch pipeline is connected with the dust collection terminal; the vacuum pump is connected with the air outlet of the filter element through a pipeline; a second pressure sensor is arranged in the filter element, a third pressure sensor is arranged in the dust collection box body, and the vacuum pump, the second pressure sensor and the third pressure sensor are respectively and electrically connected with the programmable logic controller. The utility model discloses control blowback gas pipe carries out the dust cleaning to filtering the filter core and handles, extension filter core life.

Description

一种具有恒定可调节负压中央吸尘系统A central vacuum system with constant and adjustable negative pressure

技术领域 technical field

本实用新型涉及一种中央吸尘系统,尤其涉及一种具有恒定可调节负压中央吸尘系统。 The utility model relates to a central dust suction system, in particular to a central dust suction system with constant and adjustable negative pressure.

背景技术 Background technique

中央吸尘系统是根据单台吸尘器发展而形成的,人们在使用吸尘器对作业区进行清洁时,发现吸尘器工作效率高、清洁且无二次污染等诸多优点,但对于大面积的工作区域来说,单台吸尘器的功率不能满足要求,来回移动吸尘器不仅费工,同时也受到电源线、吸尘管的约束;所以后来人们将吸尘机固定在某个地方,把吸尘器的吸尘管道连接到车间需要吸尘清洁的多个区域,吸尘清洁时只要将吸尘工具与吸尘管道连接,打开阀门即可吸尘。但是这样一个人进行清洁作业的工作效率较低,后来人们采用改进吸尘管道、增加吸尘主机的功率,加大主机的抽风量;用两个或两个以上的人进行吸尘清洁作业同样的车间,能在较短的时间内完成清洁工作。 The central vacuum system is formed based on the development of a single vacuum cleaner. When people use the vacuum cleaner to clean the work area, they find that the vacuum cleaner has many advantages such as high working efficiency, cleanness, and no secondary pollution. However, for large-scale work areas , the power of a single vacuum cleaner cannot meet the requirements, and moving the vacuum cleaner back and forth is not only labor-intensive, but also constrained by power cords and suction pipes; There are multiple areas in the workshop that need to be vacuumed and cleaned. When vacuuming and cleaning, just connect the vacuum tool to the vacuum pipe and open the valve to vacuum. However, the work efficiency of such a person cleaning operation is relatively low. Later, people improved the dust suction pipeline, increased the power of the dust suction main engine, and increased the exhaust air volume of the main engine; The workshop can complete the cleaning work in a short period of time.

中央吸尘系统主要运用于工业企业生产车间的粉尘清扫、粉尘回收、废料清理、设备保养、以及各商业住宅小区、大型酒店等等的除尘作业中。目前的中央吸尘系统采用一台或多台大功率的真空泵作吸尘动力主机,它的真空度和抽风量都能满足中央吸尘网络中所有的吸尘口同时开启时吸尘作业所需要的风压、风量;从表面看来,可以提高整个吸尘作业的工作效率,实际这类中央吸尘系统存在较多的缺陷:其中最大的缺陷是:系统工作状态不可以调节,经常是高功率运行,能源消耗极大;并且中央吸尘系统没有对其过滤滤芯的工作状态进行监控,以至于过滤滤芯的清灰的动作不及时不准确,导致过滤滤芯寿命较短,系统的维修次数比较频繁,提高系统的运行成本。 The central vacuum system is mainly used in dust cleaning, dust recycling, waste cleaning, equipment maintenance, and dust removal operations in commercial and residential quarters, large hotels, etc. in the production workshops of industrial enterprises. The current central vacuum system uses one or more high-power vacuum pumps as the main engine for vacuuming. Wind pressure and air volume; on the surface, it can improve the efficiency of the entire vacuuming operation. In fact, this type of central vacuuming system has many defects: the biggest defect is: the working state of the system cannot be adjusted, and it is often high-power The operation consumes a lot of energy; and the central vacuum system does not monitor the working status of its filter element, so that the cleaning action of the filter element is not timely and inaccurate, resulting in a short service life of the filter element and frequent maintenance of the system , to increase the operating cost of the system.

发明内容 Contents of the invention

本实用新型解决了现有技术的不足,提供了一种具有恒定可调节负压中央吸尘系统,该系统可以实现真正的无人值守操作,并且在无吸尘终端工作时可以自动停机,实现最大限度的节能运行,同时实时监控过滤滤芯的工作状态,并及时对过滤滤芯进行清灰处理,可以延长过滤滤芯的使用寿命,保持系统稳定工作,并通过管道清灰控制模式,对管道进行清洁处理,减少细菌的堆积与传播。 The utility model solves the deficiencies of the prior art, and provides a central vacuum system with constant and adjustable negative pressure. Maximum energy-saving operation, while monitoring the working status of the filter element in real time, and cleaning the filter element in time, which can prolong the service life of the filter element, keep the system working stably, and clean the pipeline through the pipeline dust removal control mode Treatment to reduce the accumulation and spread of bacteria.

本实用新型采用的技术方案为:一种具有恒定可调节负压中央吸尘系统,其包括可编程逻辑控制器、真空泵、集尘箱体、第二压力传感器、第三压力传感器、吸尘主管道、吸尘支管道、反吹管道以及管道;所述集尘箱体的上端部嵌套一个筒式的过滤滤芯,过滤滤芯的顶面开有安装孔和出气孔,过滤滤芯内部的容置空间设置有空气反吹管,反吹管道的一端穿过过滤滤芯顶面的安装孔与空气反吹管的进气端连接,反吹管道的另一端设有脉冲反吹控制阀;所述集尘箱体开有进尘孔,进尘孔与吸尘主管道的出尘端连接;吸尘支管道的一端与吸尘主管道的管身连接,吸尘支管道的另一端与吸尘终端连接;真空泵的抽气端口通过管道与过滤滤芯的出气孔连接;所述第二压力传感器设置在过滤滤芯内部,第三压力传感器设置在集尘箱体内,真空泵、第二压力传感器和第三压力传感器分别与可编程逻辑控制器电连接。 The technical scheme adopted by the utility model is: a central dust collection system with constant and adjustable negative pressure, which includes a programmable logic controller, a vacuum pump, a dust collection box, a second pressure sensor, a third pressure sensor, and a dust suction main body. Pipeline, dust suction branch pipe, blowback pipe and pipe; the upper end of the dust collection box is nested with a cylindrical filter element, and the top surface of the filter element is provided with installation holes and air outlet holes, and the accommodation inside the filter element The space is provided with an air blowback pipe, and one end of the backflush pipe passes through the installation hole on the top surface of the filter element to connect with the air intake end of the air blowback pipe, and the other end of the backflush pipe is provided with a pulse blowback control valve; the dust box The body has a dust inlet hole, and the dust inlet hole is connected to the dust outlet end of the main dust suction pipe; one end of the dust suction branch pipe is connected to the pipe body of the dust suction main pipe, and the other end of the dust suction branch pipe is connected to the dust suction terminal; The suction port of the vacuum pump is connected with the air outlet of the filter element through a pipeline; the second pressure sensor is arranged inside the filter element, the third pressure sensor is arranged in the dust collection box, and the vacuum pump, the second pressure sensor and the third pressure sensor are respectively It is electrically connected with the programmable logic controller.

作为优选,所述真空泵与集尘箱体之间设有真空缓冲罐,所述真空缓冲罐设有进气口和出气口,真空泵的抽气端口通过管道与所述出气口连接,所述进气口通过管道与过滤滤芯的出气孔连接;所述真空缓冲罐的壳体上设有超压机械保护装置。 As a preference, a vacuum buffer tank is provided between the vacuum pump and the dust collection box, the vacuum buffer tank is provided with an air inlet and an air outlet, the suction port of the vacuum pump is connected to the air outlet through a pipeline, and the air inlet The air port is connected with the air outlet of the filter element through a pipe; the housing of the vacuum buffer tank is provided with an overpressure mechanical protection device.

作为优选,所述进风真空缓冲罐壳体上还设有压力保护阀门,压力保护阀门的控制单元与可编程逻辑控制器电连接,真空泵的出风处设有温度传感器,温度传感器与可编程逻辑控制器电连接。 As a preference, a pressure protection valve is also provided on the housing of the air inlet vacuum buffer tank, the control unit of the pressure protection valve is electrically connected to the programmable logic controller, a temperature sensor is provided at the air outlet of the vacuum pump, and the temperature sensor is connected to the programmable logic controller. The logic controller is electrically connected.

作为优选,真空缓冲罐的内部设置有第一压力传感器,第一压力传感器与可编程逻辑控制器电连接。 Preferably, a first pressure sensor is provided inside the vacuum buffer tank, and the first pressure sensor is electrically connected to the programmable logic controller.

作为优选,所述真空泵为高压风机。 Preferably, the vacuum pump is a high-pressure blower.

作为优选,空气反吹管与反吹管道活动连接。 Preferably, the air blowback pipe is flexibly connected with the blowback pipeline.

作为优选,超压机械保护装置为释压阀。 Preferably, the overpressure mechanical protection device is a pressure relief valve.

作为优选,所述的一种具有恒定可调节负压中央吸尘系统,还包括变频器,真空泵的控制单元与变频器电连接,变频器的信号输入端与可编程逻辑控制器电连接。 Preferably, the central vacuum system with constant and adjustable negative pressure further includes a frequency converter, the control unit of the vacuum pump is electrically connected to the frequency converter, and the signal input terminal of the frequency converter is electrically connected to the programmable logic controller.

作为优选,所述一种具有恒定可调节负压中央吸尘系统,还包括一个显示屏和输入设备,显示屏与、输入设备均与可编程逻辑控制器电连接。 Preferably, the central vacuum system with constant and adjustable negative pressure also includes a display screen and an input device, and the display screen and the input device are both electrically connected to a programmable logic controller.

作为优选,所述一种具有恒定可调节负压中央吸尘系统,还包括一个触摸屏,触摸屏与可编程逻辑控制器电连接。 As a preference, the central vacuum system with constant and adjustable negative pressure also includes a touch screen, and the touch screen is electrically connected with the programmable logic controller.

作为优选,所述一种具有恒定可调节负压中央吸尘系统,还包括一个柜体、DC电源供应器、AC电源开关和风扇,柜体中部设有隔板,隔板将柜体内部分为上容置空间和下容置空间,真空缓冲罐、真空泵安装于下容置空间内,可编程逻辑控制器、变频器、DC电源供应器和AC电源开关安装于上容置空间内,柜体设有风扇安装孔,风扇通过安装孔固定在固体上,柜体内部设有温度传感器,风扇的控制单元和温度传感器均与可编程逻辑控制器电连接。 As a preference, the central vacuum system with constant and adjustable negative pressure also includes a cabinet, a DC power supply, an AC power switch and a fan, a partition is provided in the middle of the cabinet, and the partition divides the cabinet into The upper storage space and the lower storage space. The vacuum buffer tank and the vacuum pump are installed in the lower storage space. The programmable logic controller, frequency converter, DC power supply and AC power switch are installed in the upper storage space. The cabinet A fan installation hole is provided, and the fan is fixed on the solid through the installation hole. A temperature sensor is provided inside the cabinet, and the control unit and the temperature sensor of the fan are electrically connected to the programmable logic controller.

作为优选,可编程逻辑控制器包括温度控制模块、压力控制模块、压差控制模块、电流控制模块和压力保护阀驱动模块。 Preferably, the programmable logic controller includes a temperature control module, a pressure control module, a pressure difference control module, a current control module and a pressure protection valve drive module.

作为优选,反吹管道的另一端设有压缩空气加热箱。 Preferably, the other end of the blowback pipeline is provided with a compressed air heating box.

作为优选,吸尘主管道上设有管道清灰控制阀。 Preferably, a dust cleaning control valve is provided on the dust suction main pipeline.

文中所述相对负压是指相对一个大气压的负压。 The relative negative pressure mentioned herein refers to the negative pressure relative to one atmospheric pressure.

本实用新型取得的有益效果为:一种具有恒定可调节负压中央吸尘系统,包括可编程逻辑控制器、真空泵、集尘箱体、第二压力传感器、第三压力传感器、吸尘主管道、吸尘支管道、反吹管道以及管道;所述集尘箱体的上端部嵌套一个筒式的过滤滤芯,过滤滤芯的顶面开有安装孔和出气孔,过滤滤芯内部的容置空间设置有空气反吹管,反吹管道的一端穿过过滤滤芯顶面的安装孔与空气反吹管的进气端连接,反吹管道的另一端设有脉冲反吹控制阀;所述集尘箱体开有进尘孔,进尘孔与吸尘主管道的出尘端连接;吸尘支管道的一端与吸尘主管道的管身连接;吸尘支管道的另一端与吸尘终端连接;真空泵的抽气端口通过管道与过滤滤芯的出气孔连接;所述第二压力传感器设置在过滤滤芯内部,第三压力传感器设置在集尘箱体内,真空泵、第二压力传感器和第三压力传感器分别与可编程逻辑控制器电连接。本实用新型可以实现真正的无人值守操作,并且在无吸尘终端工作时可以自动停机,实现最大限度的节能运行,同时通过特殊的控制方式,控制空气反吹管对过滤滤芯进行清尘处理,延长滤芯的使用寿命,还可以通过管道清灰控制模式,对管道进行清洁处理,减少细菌的堆积与传播。 The beneficial effects obtained by the utility model are: a central vacuum system with constant and adjustable negative pressure, including a programmable logic controller, a vacuum pump, a dust collection box, a second pressure sensor, a third pressure sensor, and a main dust suction pipeline , dust suction branch pipeline, blowback pipeline and pipeline; the upper end of the dust collection box is nested with a cylindrical filter element, the top surface of the filter element is provided with installation holes and air outlet holes, and the accommodation space inside the filter element is An air back blowing pipe is provided, one end of the back blowing pipe passes through the installation hole on the top surface of the filter element and is connected to the inlet end of the air back blowing pipe, and the other end of the back blowing pipe is provided with a pulse back blowing control valve; the dust collection box There is a dust inlet hole, and the dust inlet hole is connected to the dust outlet end of the main dust suction pipe; one end of the dust suction branch pipe is connected to the pipe body of the dust suction main pipe; the other end of the dust suction branch pipe is connected to the dust suction terminal; the vacuum pump The suction port of the filter element is connected with the outlet hole of the filter element through a pipeline; the second pressure sensor is arranged inside the filter element, the third pressure sensor is arranged in the dust collection box, and the vacuum pump, the second pressure sensor and the third pressure sensor are respectively connected with The programmable logic controller is electrically connected. The utility model can realize real unattended operation, and can automatically shut down when there is no vacuum terminal working, so as to realize the maximum energy-saving operation. At the same time, through a special control method, the air blowback pipe is controlled to clean the filter core, To extend the service life of the filter element, the pipeline can also be cleaned through the pipeline dust removal control mode to reduce the accumulation and spread of bacteria.

附图说明 Description of drawings

图1为本实用新型实施例的结构示意图。 Fig. 1 is a schematic structural view of an embodiment of the utility model.

附图标记为: The reference signs are:

1—AC电源开关                2—变频器                   3—温度传感器    1—AC power switch 2—Inverter 3—Temperature sensor

4—风扇                              5—真空泵                   6—真空缓冲罐    4—Fan 5—Vacuum pump 6—Vacuum buffer tank

7—过滤滤芯                      8—空气反吹管           9—集尘箱体  7—Filter Element 8—Air Blowback Pipe 9—Dust Collection Box

10—吸尘支管道                 11—吸尘终端             12—清灰控制阀门 10—Vacuum suction pipe 11—Dust suction terminal 12—Ash cleaning control valve

13—吸尘主管道              14—第三压力传感器      15—第二压力传感器 13—Main suction pipe 14—Third pressure sensor 15—Second pressure sensor

16—压缩空气加热箱      17—脉冲反吹控制阀      18—反吹管道 16—Compressed air heating box 17—Pulse blowback control valve 18—Blowback pipeline

19—管道                         20—第一压力传感器      21—可编程逻辑控制器 19—Pipeline 20—First pressure sensor 21—Programmable logic controller

22—DC电源供应器           23—触摸屏                 24—压力保护阀门 22—DC Power Supply 23—Touch Screen 24—Pressure Protection Valve

25—释压阀。 25—pressure relief valve.

具体实施方式 Detailed ways

下面结合附图说明和具体实施方式对本实用新型作进一步的说明。 The utility model will be further described below in conjunction with the accompanying drawings and specific embodiments.

实施例: Example:

如图1所示,一种具有恒定可调节负压中央吸尘系统,包括可编程逻辑控制器21、真空泵5、集尘箱体9、第二压力传感器15、第三压力传感器14、吸尘主管道13、吸尘支管道10以及管道19;所述集尘箱体9的上端部嵌套一个筒式的过滤滤芯7,过滤滤芯7的顶面开有安装孔和出气孔,过滤滤芯7内部的容置空间设置有空气反吹管8,反吹管道18的一端穿过过滤滤芯7顶面的安装孔与空气反吹管8的进气端连接,反吹管道18的另一端设有脉冲反吹控制阀17;所述集尘箱体9开有进尘孔,进尘孔与吸尘主管道13的出尘端连接;吸尘支管道10的一端与吸尘主管道13的管身连接;吸尘支管道10的另一端与吸尘终端11连接;真空泵5的抽气端口通过管道19与过滤滤芯7的出气孔连接;所述第二压力传感器15设置在过滤滤芯7内部,所述第三压力传感器14设置在集尘箱体9内,真空泵5、第二压力传感器15和第三压力传感器14分别与可编程逻辑控制器21电连接。 As shown in Figure 1, a central vacuum system with constant and adjustable negative pressure includes a programmable logic controller 21, a vacuum pump 5, a dust collection box 9, a second pressure sensor 15, a third pressure sensor 14, and a dust collection system. Main pipeline 13, dust suction branch pipeline 10 and pipeline 19; a cylindrical filter element 7 is nested in the upper end of the dust collection box 9, and the top surface of the filter element 7 has installation holes and air outlet holes, and the filter element 7 The internal accommodation space is provided with an air blowback pipe 8, and one end of the blowback pipe 18 is connected to the air intake end of the air blowback pipe 8 through the installation hole on the top surface of the filter element 7, and the other end of the blowback pipe 18 is provided with a pulse blowback pipe. Blowing control valve 17; said dust collecting box 9 has a dust inlet hole, and the dust inlet hole is connected with the dust outlet end of the dust suction main pipeline 13; one end of the dust suction branch pipeline 10 is connected with the pipe body of the dust suction main pipeline 13 The other end of the dust suction branch pipeline 10 is connected with the dust suction terminal 11; the suction port of the vacuum pump 5 is connected with the air outlet of the filter element 7 through a pipeline 19; the second pressure sensor 15 is arranged inside the filter element 7, and the The third pressure sensor 14 is arranged in the dust collecting box 9 , and the vacuum pump 5 , the second pressure sensor 15 and the third pressure sensor 14 are respectively electrically connected to the programmable logic controller 21 .

系统工作时,可编程逻辑控制器21控制真空泵5对吸尘主管道13、吸尘支管道10进行抽气,使得集尘箱体9、吸尘主管道13和吸尘支管道10里的气压相对大气压保持呈负压状态,当某个吸尘终端11所在的区域需要进行吸尘处理时,打开该终端进行吸尘作业;粉尘或其他污浊物沿着吸尘支管道10、吸尘主管道13进入集尘箱体9内,掉落在集尘箱体9下端部的收尘区;体轻的粉尘进入集尘箱体9内后,可能会附着在过滤滤芯7的表面,过滤滤芯7起到将体轻的杂物隔离,使得进入真空泵5的气体不含固体杂质,保护真空泵5的稳定运行。 When the system is working, the programmable logic controller 21 controls the vacuum pump 5 to extract air from the dust suction main pipeline 13 and the dust suction branch pipeline 10, so that the air pressure in the dust collection box 9, the dust suction main pipeline 13 and the dust suction branch pipeline 10 Maintain a negative pressure state relative to the atmospheric pressure. When the area where a certain dust collection terminal 11 is located needs to be vacuumed, the terminal is opened to carry out dust collection operations; 13 enters the dust collection box 9 and falls in the dust collection area at the lower end of the dust collection box 9; after light dust enters the dust collection box 9, it may adhere to the surface of the filter element 7, and the filter element 7 It can isolate the light sundries, so that the gas entering the vacuum pump 5 does not contain solid impurities, and protects the stable operation of the vacuum pump 5 .

系统正常工作时,空气从吸尘主管道13进入吸尘箱体,再进入过滤滤芯7,最后从真空泵5排出;随着系统工作,附着在过滤滤芯7表面的质轻的灰尘越来越多,当质轻的灰尘附着较大多时,就会影响到系统的吸尘工作,此时需要进行过滤滤芯7清灰处理,本实用新型通过5种方式进行过滤滤芯7的清灰处理,具体如下: When the system is working normally, the air enters the dust collection box from the dust collection main pipe 13, then enters the filter element 7, and finally is discharged from the vacuum pump 5; as the system works, more and more light dust adheres to the surface of the filter element 7 , when the light dust is more attached, it will affect the dust collection work of the system. At this time, the dust removal treatment of the filter element 7 is required. The utility model performs the dust removal treatment of the filter element 7 in 5 ways, specifically as follows :

1、    压差控制清灰;系统正常工作时,系统内部的气流顺畅,第二压力传感器15与第三压力传感器14之间的压力差保持在一个较低范围,如小于3KPa,当工作一段时间后,过滤滤芯7的表面附着有大量的灰尘,气流从集尘箱体9进入过滤滤芯7内部时受到阻碍,使得第二压力传感器15与第三压力传感器14之间的压力差增大,当压力差增大到超过设定数值,如8KPa,此时可编程逻辑控制器21控制系统进行过滤滤芯7清灰处理,处理步骤如下:反吹管道18的处于过滤滤芯7外部的一端与装有压缩空气箱体连接,控制压缩空气通过反吹管道18以一定时间间隔的方式进入过滤滤芯7内部,过滤滤芯7体内部压强迅速增大,压缩空气一部分通过管道19吸入真空泵5,一部分通过过滤滤芯7进入集尘箱体9,压缩空气对过滤滤芯7进行反吹,使得附着在过滤滤芯7上的尘埃掉落到集尘箱体9内;同时系统一直处于工作状态,当第二压力传感器15与第三压力传感器14之间的压力差恢复到设定的数值以内,则停止清灰,关闭反吹管道18另一端的脉冲反吹控制阀17,通过对过滤滤芯7进行的清尘处理,延长系统的使用寿命,提高系统的使用质量。 1. Pressure difference controls dust removal; when the system is working normally, the airflow inside the system is smooth, and the pressure difference between the second pressure sensor 15 and the third pressure sensor 14 is kept in a low range, such as less than 3KPa, when working for a period of time Finally, a large amount of dust is attached to the surface of the filter element 7, and the air flow is hindered when it enters the inside of the filter element 7 from the dust collection box 9, so that the pressure difference between the second pressure sensor 15 and the third pressure sensor 14 increases. The pressure difference increases to exceed the set value, such as 8KPa. At this time, the programmable logic controller 21 control system carries out the cleaning process of the filter element 7, and the processing steps are as follows: one end of the back-flushing pipeline 18 that is outside the filter element 7 is connected with the filter element 7. The compressed air box is connected, and the compressed air is controlled to enter the inside of the filter element 7 through the back blowing pipeline 18 at a certain time interval. 7 enters the dust collection box 9, and the compressed air blows back the filter element 7, so that the dust attached to the filter element 7 falls into the dust collection box 9; at the same time, the system is always in working condition, when the second pressure sensor 15 When the pressure difference between the third pressure sensor 14 and the third pressure sensor 14 returns to within the set value, the dust cleaning is stopped, and the pulse blowback control valve 17 at the other end of the blowback pipeline 18 is closed. Extend the service life of the system and improve the quality of the system.

2、    电流控制清灰;系统正常工作时,过滤滤芯7内部或集尘箱体9内部处在相对负压的状态,在系统运行前将此相对负压值设定,并设定正常工作时维持此相对负压真空泵5的电流大小;系统工作后,系统自动检测真空泵5的运行电流大小,如果系统运行到设定的相对负压值时,检测到真空泵5电流明显大于设定电流大小,如大于设定电流0.5A以上,此时可编程逻辑控制器21控制过滤滤芯7清灰动作,直到真空泵5的电流值与设定值相等或相近。 2. Current control dust removal; when the system is working normally, the interior of the filter element 7 or the interior of the dust collection box 9 is in a state of relative negative pressure. Maintain the current of the relative negative pressure vacuum pump 5; after the system works, the system automatically detects the operating current of the vacuum pump 5. If the system runs to the set relative negative pressure value, it detects that the current of the vacuum pump 5 is significantly greater than the set current. If it is more than 0.5A than the set current, then the programmable logic controller 21 controls the cleaning action of the filter element 7 until the current value of the vacuum pump 5 is equal to or close to the set value.

3、    频率控制清灰;系统开机后,当系统正常工作,且与吸尘支管道10连接的吸尘终端11没有工作时,系统内部的压强降到一定值,如过滤滤芯7内部或集尘箱体9内的压强降低到一定相对负压,真空泵5停止工作,系统内部的压强慢慢上升,上升到一定值,真空泵5再启动工作,系统内部的压强下降,降到一定值,真空泵5再停止,如此反复;当系统正常时,真空泵5工作的频率是稳定的并维持在某个范围,如果系统自动检测真空泵5的运行频率明显超出这个范围,比如超出该范围的上限8Hz,此时可编程逻辑控制器21控制过滤滤芯7清灰动作,直到真空泵5的运行频率恢复到该范围内,或该范围附近。 3. Frequency control dust removal; after the system is turned on, when the system is working normally, and the dust collection terminal 11 connected to the dust collection branch pipe 10 is not working, the pressure inside the system drops to a certain value, such as inside the filter element 7 or dust collection The pressure in the box 9 is reduced to a certain relative negative pressure, the vacuum pump 5 stops working, the pressure inside the system slowly rises to a certain value, the vacuum pump 5 starts to work again, the pressure inside the system drops to a certain value, and the vacuum pump 5 Stop again, and repeat like this; when the system is normal, the operating frequency of the vacuum pump 5 is stable and maintained within a certain range. If the system automatically detects that the operating frequency of the vacuum pump 5 obviously exceeds this range, such as exceeding the upper limit of this range by 8Hz, then The programmable logic controller 21 controls the cleaning action of the filter element 7 until the operation frequency of the vacuum pump 5 returns to within this range, or near this range.

4、    定时控制清灰;系统不管过滤滤芯7处于什么状态,可编程逻辑控制器21控制系统定时给过滤滤芯7清灰。 4. Regularly control dust removal; no matter what state the filter element 7 is in, the programmable logic controller 21 controls the system to remove dust from the filter element 7 regularly.

5、    工作流程清灰;可编程逻辑控制器21控制系统在每次开机或关机之前进行一次清灰操作。 5. Work process cleaning; the programmable logic controller 21 control system performs a cleaning operation before each startup or shutdown.

进一步的,所述真空泵5与集尘箱体9之间设有真空缓冲罐6,所述真空缓冲罐6设有进气口和出气口,真空泵5的抽气端口通过管道19与所述出气口连接,所述进气口通过管道19与过滤滤芯7的出气孔连接;所述真空缓冲罐6的壳体上设有超压机械保护装置,超压机械保护装置为释压阀25,释压阀25与真空缓冲罐6机械连接。 Further, a vacuum buffer tank 6 is provided between the vacuum pump 5 and the dust collection box 9, and the vacuum buffer tank 6 is provided with an air inlet and an air outlet, and the suction port of the vacuum pump 5 is connected to the outlet port through a pipeline 19. The gas port is connected, and the air inlet is connected with the air outlet of the filter element 7 through the pipeline 19; the housing of the vacuum buffer tank 6 is provided with an overpressure mechanical protection device, and the overpressure mechanical protection device is a pressure relief valve 25, which releases The pressure valve 25 is mechanically connected with the vacuum buffer tank 6 .

真空缓冲罐6设置于真空泵5与集尘箱体9之间,可以起到保护真空泵5的作用;当系统的仪器失灵,如:第二压力传感器15和第三压力传感器14失灵,管道19又处于堵塞状态,真空泵5就可能处于超压运行状态,即真空泵5的抽气端口处的压强值很低,使得真空泵5的负载较大,此时,释压阀25自动打开,空气通过释压阀25进入真空缓冲罐6和真空泵5,保护真空泵5不会超压、过载运行。 The vacuum buffer tank 6 is arranged between the vacuum pump 5 and the dust collection box 9, which can play the role of protecting the vacuum pump 5; when the instrument of the system fails, such as: the second pressure sensor 15 and the third pressure sensor 14 fail, the pipeline 19 will In the blocked state, the vacuum pump 5 may be in an overpressure operation state, that is, the pressure value at the suction port of the vacuum pump 5 is very low, so that the load of the vacuum pump 5 is relatively large. At this time, the pressure relief valve 25 is automatically opened, and the air passes through the pressure relief The valve 25 enters the vacuum buffer tank 6 and the vacuum pump 5 to protect the vacuum pump 5 from overpressure and overload operation.

进一步的,所述进风真空缓冲罐6壳体上还设有压力保护阀门24,压力保护阀门24的控制单元与可编程逻辑控制器21电连接,真空泵5的出风处设有温度传感器3,温度传感器3与可编程逻辑控制器21电连接。 Further, the housing of the air inlet vacuum buffer tank 6 is also provided with a pressure protection valve 24, the control unit of the pressure protection valve 24 is electrically connected to the programmable logic controller 21, and the outlet of the vacuum pump 5 is provided with a temperature sensor 3 , the temperature sensor 3 is electrically connected to the programmable logic controller 21 .

当释压阀25工作也出现状况时,进入真空泵5的气体量不够,真空泵5过载运行,同时真空泵5的出风温度逐渐上升,当出风温度达到一定的值,可编程逻辑控制器21将控制压力保护阀门24逐渐打开,增大空气进入量;当压力保护阀门24工作也出现状况,以至于出风温度一直上升,直到超过某一设定值,可编程逻辑控制器21将控制系统停机,以提示需要检查维修。同时在系统刚开始运行时,先打开压力保护阀门24,空载启动真空泵5,保证真空泵5平稳运行。 When the pressure relief valve 25 is also in trouble, the amount of gas entering the vacuum pump 5 is insufficient, and the vacuum pump 5 is overloaded. At the same time, the outlet air temperature of the vacuum pump 5 is gradually rising. Control the pressure protection valve 24 to open gradually to increase the air intake; when the pressure protection valve 24 is working, there is also a situation, so that the outlet air temperature continues to rise until it exceeds a certain set value, and the programmable logic controller 21 will control the system to shut down , to indicate the need for inspection and maintenance. At the same time, when the system is just starting to run, the pressure protection valve 24 is first opened, and the vacuum pump 5 is started without load to ensure the smooth operation of the vacuum pump 5 .

进一步的,真空缓冲罐6的内部设置有第一压力传感器20,第一压力传感器20与可编程逻辑控制器21电连接。 Further, a first pressure sensor 20 is provided inside the vacuum buffer tank 6 , and the first pressure sensor 20 is electrically connected to a programmable logic controller 21 .

系统正常工作时,真空缓冲罐6内部压强需要维持在一定相对负压范围内,第一压力传感器20实时检测真空缓冲罐6的压强,然后传输到可编程逻辑控制器21,经过信号处理后,可编程逻辑控制器21控制真空泵5的运行状态。 When the system is working normally, the internal pressure of the vacuum buffer tank 6 needs to be maintained within a certain relative negative pressure range. The first pressure sensor 20 detects the pressure of the vacuum buffer tank 6 in real time, and then transmits it to the programmable logic controller 21. After signal processing, The programmable logic controller 21 controls the operation state of the vacuum pump 5 .

当第一压力传感器20检测到真空缓冲罐6内的压强突然增加,如在0.5秒内增加到一个大气压,并维持500ms以上,系统判断真空泵5发生故障,可编程逻辑控制器21将控制系统停止运行。 When the first pressure sensor 20 detects that the pressure in the vacuum buffer tank 6 suddenly increases, such as increasing to an atmospheric pressure within 0.5 seconds and maintaining it for more than 500ms, the system judges that the vacuum pump 5 has failed, and the programmable logic controller 21 stops the control system run.

进一步的,所述真空泵5为高压风机。 Further, the vacuum pump 5 is a high-pressure blower.

进一步的,所述的一种具有恒定可调节负压中央吸尘系统,还包括变频器2,真空泵5的控制单元与变频器2电连接,变频器2的信号输入端与可编程逻辑控制器21电连接。 Further, the described central vacuum system with constant and adjustable negative pressure also includes a frequency converter 2, the control unit of the vacuum pump 5 is electrically connected to the frequency converter 2, and the signal input terminal of the frequency converter 2 is connected to the programmable logic controller 21 electrical connections.

通过设置变频器2,可以控制高压风机作相应的加、减速动作,精确控制系统的真空度,让系统始终保持在一个稳定的真空数值上。 By setting the frequency converter 2, the high-pressure fan can be controlled to perform corresponding acceleration and deceleration actions, and the vacuum degree of the system can be precisely controlled, so that the system can always maintain a stable vacuum value.

进一步的,所述一种具有恒定可调节负压中央吸尘系统,还包括一个触摸屏23,触摸屏23与可编程逻辑控制器21电连接。 Further, the central vacuum system with constant and adjustable negative pressure also includes a touch screen 23 , which is electrically connected to the programmable logic controller 21 .

通过触摸屏23可以观察到系统各个参数的变化情况,以及系统所处状态,如正常、需要维修报警等状态;同时可以修改设定的参数值,使得系统工作在一个较佳的状态。 Through the touch screen 23, the changes of various parameters of the system can be observed, as well as the status of the system, such as normal, maintenance alarms, etc.; at the same time, the set parameter values can be modified to make the system work in a better state.

作为本实施例的一种变形,可以将触摸屏23替换为一个显示屏和输入设备,显示屏和输入设备均与可编程逻辑控制器21电连接。 As a modification of this embodiment, the touch screen 23 may be replaced by a display screen and an input device, both of which are electrically connected to the programmable logic controller 21 .

进一步的,所述一种具有恒定可调节负压中央吸尘系统,还包括一个柜体、DC电源供应器22、AC电源开关1和风扇4,柜体中部设有隔板,隔板将柜体内部分为上容置空间和下容置空间,真空缓冲罐6、高压风机安装于下容置空间内,可编程逻辑控制器21、变频器2、DC电源供应器22和AC电源开关1安装于上容置空间内,柜体设有风扇安装孔,风扇4通过风扇安装孔固定在柜体上,柜体内部设有温度传感器3,风扇4的控制单元和温度传感器3均与可编程逻辑控制器21电连接。 Further, the central vacuum system with a constant and adjustable negative pressure also includes a cabinet, a DC power supply 22, an AC power switch 1 and a fan 4, a partition is provided in the middle of the cabinet, and the partition divides the cabinet The body part is divided into an upper accommodation space and a lower accommodation space. The vacuum buffer tank 6 and the high-pressure fan are installed in the lower accommodation space. The programmable logic controller 21, the frequency converter 2, the DC power supply 22 and the AC power switch 1 are installed In the upper accommodating space, the cabinet body is provided with a fan installation hole, and the fan 4 is fixed on the cabinet body through the fan installation hole, and a temperature sensor 3 is arranged inside the cabinet body, and the control unit of the fan 4 and the temperature sensor 3 are connected with the programmable logic The controller 21 is electrically connected.

将装置集成在一个柜体内,便于管理,同时柜体内部可以通过可编程逻辑控制器控制风扇的运行方式,进而调节柜体内的散热状况,在本实用新型中,设置了三组散热风扇进行温度控制,当系统开机时,控制其中一组风扇正常运转,当变频器的运转频率等于或小于28Hz时,控制第二组风扇运行,加大箱体内的空气对流,加强散热效果,当柜体内部的温度传感器3检测到柜体内的温度高于45度时,控制第三组风扇运行。设置DC电源供应器22,可以在停电紧急状态时,仍能维持系统工作。 The device is integrated in a cabinet for easy management. At the same time, the operation mode of the fan can be controlled by a programmable logic controller inside the cabinet, and then the heat dissipation in the cabinet can be adjusted. In this utility model, three groups of cooling fans are set to control the temperature. Control, when the system is turned on, control one group of fans to run normally, when the operating frequency of the inverter is equal to or less than 28Hz, control the second group of fans to run, increase the air convection in the cabinet, and enhance the heat dissipation effect. When the temperature sensor 3 detects that the temperature in the cabinet is higher than 45 degrees, it controls the operation of the third group of fans. The DC power supply 22 is provided so that the system can still maintain the operation in the emergency state of power failure.

进一步的,可编程逻辑控制器21包括温度控制模块、压力控制模块、压差控制模块、电流控制模块和压力保护阀驱动模块。 Further, the programmable logic controller 21 includes a temperature control module, a pressure control module, a pressure difference control module, a current control module and a pressure protection valve driving module.

进一步的,空气反吹管8与反吹管道18活动连接。 Further, the air blowback pipe 8 is flexibly connected with the blowback pipeline 18 .

在不同的现场,空气反吹管8与反吹管道18之间有固定、旋转、升降等连接方式,从而实现满足不同场合下过滤滤芯的清灰要求,以达到清灰目的。 At different sites, there are fixed, rotating, and lifting connections between the air blowback pipe 8 and the blowback pipe 18, so as to meet the dust removal requirements of filter elements in different occasions and achieve the purpose of dust removal.

进一步的,反吹管道18的另一端设有压缩空气加热箱16。 Further, the other end of the blowback pipeline 18 is provided with a compressed air heating box 16 .

系统在进行反吹清洗过滤滤芯7时,压缩空气由压缩空气加热箱16加热,避免了反吹的压缩空气由于温度较低与粉尘接触时,将粉尘冷凝在过滤滤芯7上,清灰效果更好。 When the system is performing back blowing to clean the filter element 7, the compressed air is heated by the compressed air heating box 16, which prevents the dust from being condensed on the filter element 7 when the back blowing compressed air is in contact with the dust due to its low temperature, and the cleaning effect is better. good.

进一步的,吸尘主管道上设有管道清灰控制阀门12。 Further, a pipeline dust removal control valve 12 is provided on the dust suction main pipeline.

管道清灰控制阀门12一般安装在吸尘主管道13的远离集尘箱体9的一端,或是吸尘主管道13的终端,在系统进入管道清灰程序时,关闭系统的其他阀门,打开管道清灰控制阀门12全速运转真空泵5,其中如果有多个管道清灰控制阀门12时,轮流打开每个管道清灰控制阀门12;系统工作保持一段时间即可。 The pipeline dust removal control valve 12 is generally installed at the end of the dust collection main pipeline 13 away from the dust collection box 9, or at the end of the dust collection main pipeline 13. When the system enters the pipeline dust cleaning program, close other valves of the system and open Pipeline soot removal control valve 12 runs vacuum pump 5 at full speed, if there are a plurality of pipeline dust removal control valves 12, each pipeline dust removal control valve 12 is opened in turn; the system works for a period of time.

本实施例相对于一般的中央吸尘系统,具有如下明显特点: Compared with the general central vacuum system, this embodiment has the following obvious features:

1、          自动化程度高,可以完全无人值守; 1. High degree of automation, can be completely unattended;

2、          压力稳定、恒定、可任意调整设定,满足不同的需要进行粉尘与物料抽吸场合; 2. The pressure is stable and constant, and the setting can be adjusted arbitrarily to meet different needs for dust and material suction occasions;

3、          节能运行,系统根据吸尘终端工作数量的多少,自动进行加速或减速动作无级调节运行速度,并且在无吸尘终端工作时,系统会自动停机,达到最大限度的节能,而且系统时刻检测真空泵的运行电流,防止真空泵过载运行; 3. Energy-saving operation, the system automatically accelerates or decelerates steplessly to adjust the operating speed according to the number of vacuum terminals working, and when there is no vacuum terminal working, the system will automatically stop to achieve maximum energy saving, and the system is always Detect the operating current of the vacuum pump to prevent the vacuum pump from overloading;

4、          减少维修次数,可编程逻辑控制器自动控制过滤滤芯和管道的清灰处理,系统运行稳定、寿命长,节省成本; 4. Reduce the number of maintenance, the programmable logic controller automatically controls the cleaning of filter elements and pipelines, the system runs stably, has a long life, and saves costs;

5、          管道粉尘异物堆积少,清洁无异味。 5. There is less accumulation of dust and foreign matter in the pipeline, and it is clean and odorless.

本实用新型作了详细地说明,本领域的普通技术人员应当理解,可以对本实用新型的技术方案进行修改或者等同替换,而不脱离本实用新型技术方案的实质和范围。 The utility model has been described in detail, and those skilled in the art should understand that the technical solution of the utility model can be modified or equivalently replaced without departing from the essence and scope of the technical solution of the utility model.

Claims (10)

1. one kind has the central dust collecting system of constant scalable negative pressure, and it is characterized in that: it comprises programmable logic controller (PLC), vavuum pump, dust box, second pressure sensor, the 3rd pressure sensor, dust suction trunk line, dust suction branch pipe(tube), blowback pipeline and pipeline; The filter core of the nested cartridge type in the upper end of said dust box; The end face of filter core has installing hole and venthole; The inner accommodation space of filter core is provided with the air anti-blowpipe; The installing hole that one end of blowback pipeline passes the filter core end face is connected with the inlet end of air anti-blowpipe, and the other end of blowback pipeline is provided with the pulse backblowing control valve; Said dust box has into dirt hole, enters the dirt hole and is connected with the dirt end that goes out of dust suction trunk line; One end of dust suction branch pipe(tube) is connected with the pipe shaft of dust suction trunk line, and the other end of dust suction branch pipe(tube) is connected with the dust suction terminal; The suction port of vavuum pump is connected with the venthole of filter core through pipeline; Said second pressure sensor is arranged on filter core inside, and the 3rd pressure sensor is arranged in the dust box, and vavuum pump, second pressure sensor and the 3rd pressure sensor are electrically connected with programmable logic controller (PLC) respectively.
2. a kind of central dust collecting system of constant scalable negative pressure that has according to claim 1; It is characterized in that: be provided with vacuum buffer tank between said vavuum pump and the dust box; Said vacuum buffer tank is provided with air inlet and gas outlet; The suction port of vavuum pump is connected with said gas outlet through pipeline, and said air inlet is connected with the venthole of filter core through pipeline; The housing of said vacuum buffer tank is provided with the superpressure Machine guarding.
3. a kind of central dust collecting system of constant scalable negative pressure that has according to claim 2; It is characterized in that: also be provided with pressure protection valve on the said air intake vacuum buffer tank shell; The control module of pressure protection valve is electrically connected with programmable logic controller (PLC); The wind outlet of vavuum pump is provided with temperature sensor, and temperature sensor is electrically connected with programmable logic controller (PLC).
4. according to claim 2 or 3 described a kind of central dust collecting systems of constant scalable negative pressure that have, it is characterized in that: the set inside of vacuum buffer tank has first pressure sensor, and first pressure sensor is electrically connected with programmable logic controller (PLC).
5. a kind of central dust collecting system of constant scalable negative pressure that has according to claim 2, it is characterized in that: said vavuum pump is a high pressure positive blower, and blowback tracheae and blowback pipeline flexibly connect, and the superpressure Machine guarding is a pressure relieving valve.
6. a kind of central dust collecting system of constant scalable negative pressure that has according to claim 2; It is characterized in that: described a kind of central dust collecting system of constant scalable negative pressure that has; Also comprise frequency converter; The control module of vavuum pump is electrically connected with frequency converter, and the signal input part of frequency converter is electrically connected with programmable logic controller (PLC).
7. according to claim 1 or 2 or 3 or 5 or 6 described a kind of central dust collecting systems of constant scalable negative pressure that have, it is characterized in that: the other end of blowback pipeline is provided with the compressed air heating cabinet; The dust suction trunk line is provided with pipeline deashing control valve.
8. a kind of central dust collecting system of constant scalable negative pressure that has according to claim 7 is characterized in that: said a kind of central dust collecting system of constant scalable negative pressure that has, also comprise a touch-screen, and touch-screen is electrically connected with programmable logic controller (PLC).
9. a kind of central dust collecting system of constant scalable negative pressure that has according to claim 6; It is characterized in that: said a kind of central dust collecting system of constant scalable negative pressure that has; Also comprise a cabinet, DC power supply unit, AC power supplies switch and fan, the cabinet middle part is provided with dividing plate, and dividing plate is divided into accommodation space and following accommodation space with cabinet inside; Vacuum buffer tank, vavuum pump are installed on down in the accommodation space; Programmable logic controller (PLC), frequency converter, DC power supply unit and AC power supplies switch are installed in the accommodation space, and cabinet is provided with the fan installing hole, and fan is fixed on the solid through installing hole; Cabinet inside is provided with temperature sensor, and the control module of fan and temperature sensor all are electrically connected with programmable logic controller (PLC).
10. a kind of central dust collecting system of constant scalable negative pressure that has according to claim 1, it is characterized in that: programmable logic controller (PLC) comprises temperature control modules, pressure control module, pressure reduction control module, current control module and pressure protection valve driver module.
CN2011202345200U 2011-07-05 2011-07-05 A central vacuum system with constant and adjustable negative pressure Expired - Lifetime CN202154632U (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102283612A (en) * 2011-07-05 2011-12-21 东莞市佛尔盛机电科技有限公司 A central vacuum system with constant and adjustable negative pressure
CN105763104A (en) * 2016-04-07 2016-07-13 苏州工业园区职业技术学院 Pneumatic anti-dust device for bearingless motor
WO2021237985A1 (en) * 2020-05-29 2021-12-02 天佑电器(苏州)有限公司 Method for cleaning filter of vacuum cleaner, and vacuum cleaner

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102283612A (en) * 2011-07-05 2011-12-21 东莞市佛尔盛机电科技有限公司 A central vacuum system with constant and adjustable negative pressure
CN105763104A (en) * 2016-04-07 2016-07-13 苏州工业园区职业技术学院 Pneumatic anti-dust device for bearingless motor
WO2021237985A1 (en) * 2020-05-29 2021-12-02 天佑电器(苏州)有限公司 Method for cleaning filter of vacuum cleaner, and vacuum cleaner

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Address after: 523000 Guangdong city of Dongguan province Nancheng District of Sanyuanli Tong Peng industrial zone the first building first floor

Patentee after: DONGGUAN FOERSHENG INTELLIGENT ELECTROMECHANICAL CO., LTD.

Address before: The first building the first layer of Dongguan city in Guangdong Province, the 523130 Southern District of Dongguan City Industrial Zone Sanyuanli Peng Tong Sheng Electrical Technology Co. Ltd.

Patentee before: Dongguan Foersheng Mechanical & Electronic Technology Co., Ltd.

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Granted publication date: 20120307