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CN202137432U - Full-automatic groove milling machine for screw taps - Google Patents

Full-automatic groove milling machine for screw taps Download PDF

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Publication number
CN202137432U
CN202137432U CN201120269369U CN201120269369U CN202137432U CN 202137432 U CN202137432 U CN 202137432U CN 201120269369 U CN201120269369 U CN 201120269369U CN 201120269369 U CN201120269369 U CN 201120269369U CN 202137432 U CN202137432 U CN 202137432U
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China
Prior art keywords
guide rail
milling machine
groove milling
indexing
machine according
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李凯
张朋飞
马二龙
马玉乾
李兰
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Chengdu Xincheng Tools Co., Ltd
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CHENGDU CHENGLIANG TOOLS GROUP Co Ltd
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    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
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Abstract

全自动丝锥铣沟机,包括床身、立柱、主轴箱、电机、分度头、尾顶尖、自动送料器、固定工作台、滑动工作台;立柱安装在床身上,立柱上有垂直向导轨,垂直向导轨上安装有滑动体,滑动体上有纵向导轨,主轴箱安装在滑动体的纵向导轨上,电机安装在主轴箱上;固定工作台安装在床身上,固定工作台上有横向导轨,滑动工作台安装在横向导轨中;分度头和尾顶尖安装在滑动工作台上,自动送料器固定在床身或固定工作台上。结构紧凑,操作简单,可自动完成丝锥沟槽加工的上料、加工、下料等全部动作,自动化程度高,大幅度降低工人的劳动强度,提高生产效率4-8倍,特别适合大批量生产。

Fully automatic tap groove milling machine, including bed, column, spindle box, motor, indexing head, tail tip, automatic feeder, fixed table, sliding table; the column is installed on the bed, and there is a vertical guide rail on the column. The sliding body is installed on the vertical guide rail, and there is a longitudinal guide rail on the sliding body. The headstock is installed on the longitudinal guide rail of the sliding body, and the motor is installed on the headstock. The sliding table is installed in the horizontal guide rail; the indexing head and tail top are installed on the sliding table, and the automatic feeder is fixed on the bed or fixed table. The structure is compact, the operation is simple, and all actions such as feeding, processing, and unloading of the tap groove processing can be automatically completed. The degree of automation is high, the labor intensity of workers is greatly reduced, and the production efficiency is increased by 4-8 times. It is especially suitable for mass production. .

Description

全自动丝锥铣沟机Automatic Tap Milling Machine

技术领域 technical field

本实用新型涉及一种机械加工工具的生产机械,特别是丝锥加工机械。The utility model relates to a production machine for mechanical processing tools, in particular to a screw tap processing machine.

背景技术 Background technique

随着我国加入WTO,国内工具行业得到快速发展,同时竞争也更加激烈,要求生产企业提高质量的同时,降低生产成本。丝锥在机械加工领域被广泛使用,是易损品,每年有大量的丝锥被消耗,丝锥的沟槽是丝锥加工中不可缺少的一道工序,目前普遍是在老式卧铣加以改造后用以丝锥沟槽的加工,结构复杂,上料、分度、进刀、下料等都是人工完成,自动化水平低,劳动强度大,效率低,人工操作易出现失误,造成损耗。With my country's accession to WTO, the domestic tool industry has developed rapidly, and the competition has become more intense. Manufacturers are required to improve quality and reduce production costs. Taps are widely used in the field of mechanical processing and are vulnerable products. A large number of taps are consumed every year. The groove of the tap is an indispensable process in the processing of the tap. At present, it is generally used for the tap groove after the old-fashioned horizontal milling is modified. The processing of the groove has a complex structure, and the feeding, indexing, feeding, and unloading are all done manually, with low automation level, high labor intensity, and low efficiency. Manual operations are prone to errors and cause losses.

实用新型内容 Utility model content

本实用新型旨在提供一种全自动丝锥铣沟机,可自动完成丝锥沟槽加工的上料、进刀、分度、下料等动作,结构简单,易操作,可大大降低劳动强度,大幅度提高劳动生产率,降低生产成本。The utility model aims to provide a fully automatic tap groove milling machine, which can automatically complete the actions of feeding, feeding, indexing, and unloading of the tap groove processing. The utility model has a simple structure and is easy to operate, which can greatly reduce labor intensity and greatly Significantly increase labor productivity and reduce production costs.

全自动丝锥铣沟机的技术方案为:全自动丝锥铣沟机,包括床身、立柱、主轴箱、电机、分度头、尾顶尖、自动送料器、固定工作台、滑动工作台;立柱安装在床身上,立柱上有垂直向导轨,垂直向导轨上安装有滑动体,滑动体上有纵向导轨,主轴箱安装在滑动体的纵向导轨上,电机安装在主轴箱上;固定工作台安装在床身上,固定工作台上有横向导轨,滑动工作台安装在横向导轨中;分度头和尾顶尖安装在滑动工作台上,自动送料器固定在床身或固定工作台上。The technical scheme of the automatic tap groove milling machine is: automatic tap groove milling machine, including bed, column, spindle box, motor, indexing head, tail top, automatic feeder, fixed worktable, sliding worktable; column installation On the bed, there is a vertical guide rail on the column, a sliding body is installed on the vertical guiding rail, and there is a longitudinal guide rail on the sliding body. The headstock is installed on the longitudinal guide rail of the sliding body, and the motor is installed on the headstock; On the bed, there is a horizontal guide rail on the fixed table, and the sliding table is installed in the horizontal guide rail; the indexing head and tail top are installed on the sliding table, and the automatic feeder is fixed on the bed or the fixed table.

所述分度头的分度凸轮固定在分度轴上,分度轴由2个轴承支承在箱体内,滑块直接与分度油缸的活塞连接在一起,偏心销安装在滑块上,撞块安装在偏心销上。The indexing cam of the indexing head is fixed on the indexing shaft, and the indexing shaft is supported in the box by two bearings. The slider is directly connected with the piston of the indexing cylinder, and the eccentric pin is installed on the slider. The blocks are mounted on eccentric pins.

优选的,所述滑动工作台连接在油缸上。Preferably, the sliding table is connected to an oil cylinder.

所述主轴箱的主轴经初级轴和中间轴三轴传动。The main shaft of the headstock is driven by three shafts via the primary shaft and the intermediate shaft.

所述自动送料器上安装有送料油缸和步进油缸。A feeding oil cylinder and a stepping oil cylinder are installed on the automatic feeder.

优选的,所述立柱上的垂直向导轨为矩形或燕尾导轨。Preferably, the vertical guide rail on the column is a rectangular or dovetail guide rail.

优选的,所述滑动体由丝杠螺母驱动。Preferably, the sliding body is driven by a screw nut.

优选的,所述滑动体上的纵向导轨为燕尾导轨。Preferably, the longitudinal guide rail on the sliding body is a dovetail guide rail.

优选的,所述主轴箱由螺杆驱动。Preferably, the headstock is driven by a screw.

优选的,所述电机为变频电机。Preferably, the motor is a variable frequency motor.

本实用新型结构紧凑,操作简单,可自动完成丝锥沟槽加工的上料、加工、下料等全部动作,自动化程度高,大幅度降低工人的劳动强度,提高生产效率4-8倍,特别适合大批量生产。The utility model is compact in structure and simple in operation, and can automatically complete all actions such as feeding, processing, and unloading of tap groove processing, with a high degree of automation, greatly reducing the labor intensity of workers, and increasing production efficiency by 4-8 times, and is especially suitable for Mass production.

附图说明 Description of drawings

图1为本实用新型结构示意图。Fig. 1 is the structural representation of the utility model.

图2为本实用新型立柱、滑动体、主轴箱部分结构示意图。Fig. 2 is a schematic diagram of the partial structure of the column, the sliding body and the headstock of the utility model.

图3为本实用新型的分度头结构示意图。Fig. 3 is a structural schematic diagram of the dividing head of the present invention.

图中:1-立柱,2-主轴箱,3-尾顶尖,4-自动送料器,5-滑动工作台,6-分度头,7-丝杠螺母,8-滑动体,9-滑块,10-分度凸轮,11-偏心销,12-分度轴,13-分度油缸,14-主轴,15-撞块。In the figure: 1-column, 2-headstock, 3-tail top, 4-automatic feeder, 5-sliding table, 6-dividing head, 7-screw nut, 8-sliding body, 9-slider , 10-dividing cam, 11-eccentric pin, 12-dividing shaft, 13-dividing oil cylinder, 14-main shaft, 15-ramming block.

具体实施方式 Detailed ways

如图1、2所示,本实用新型全自动丝锥铣沟机,包括床身、立柱1、主轴箱2、电机、分度头6、尾顶尖3、自动送料器4、固定工作台、滑动工作台5;立柱1安装在床身上,立柱1上有垂直向导轨,垂直向导轨上安装有滑动体8,滑动体8上有纵向导轨,主轴箱2安装在滑动体8的纵向导轨上,电机安装在主轴箱2上;固定工作台安装在床身上,固定工作台上有横向导轨,滑动工作台5安装在横向导轨中;分度头6和尾顶尖3安装在滑动工作台5上,自动送料器4固定在床身或固定工作台上。As shown in Figures 1 and 2, the utility model automatic tap groove milling machine includes a bed, a column 1, a spindle box 2, a motor, an indexing head 6, a tail tip 3, an automatic feeder 4, a fixed workbench, a sliding Workbench 5; column 1 is installed on the bed, there is a vertical guide rail on column 1, a sliding body 8 is installed on the vertical guiding rail, there is a longitudinal guide rail on the sliding body 8, and the headstock 2 is installed on the longitudinal guide rail of the sliding body 8, The motor is installed on the spindle box 2; the fixed workbench is installed on the bed, and there is a horizontal guide rail on the fixed workbench, and the sliding worktable 5 is installed in the horizontal guide rail; the indexing head 6 and the tail center 3 are installed on the sliding worktable 5, Automatic feeder 4 is fixed on bed or fixed workbench.

优选的,立柱1上的垂直向导轨为矩形或燕尾导轨,滑动体8在垂直方向通过丝杠螺母7驱动,滑动体8也可以通过蜗轮蜗杆或电机驱动。在纵向,滑动体8上的纵向导轨为燕尾导轨,滑动体8上的主轴箱2由螺杆驱动。为适应不同规格丝锥的加工,电机优选变频电机。Preferably, the vertical guide rail on the column 1 is a rectangular or dovetail guide rail, the sliding body 8 is driven by the screw nut 7 in the vertical direction, and the sliding body 8 can also be driven by a worm gear or a motor. In the longitudinal direction, the longitudinal guide rail on the sliding body 8 is a dovetail guide rail, and the headstock 2 on the sliding body 8 is driven by a screw. In order to adapt to the processing of taps of different specifications, the motor is preferably a variable frequency motor.

所述滑动工作台5连接在油缸上,由油缸驱动横向左、右运动,也可以由电机驱动。The sliding workbench 5 is connected to the oil cylinder, and is driven by the oil cylinder to move laterally left and right, and may also be driven by a motor.

如图2所示,主轴14由电机经初级轴、中间轴三轴传动。也可以是二轴或多轴传动或电机直接驱动。As shown in FIG. 2 , the main shaft 14 is driven by a motor via a primary shaft and an intermediate shaft. It can also be two-axis or multi-axis transmission or direct drive by motor.

如图3所示,分度头6的分度凸轮10固定在分度轴12上,分度轴12由2个轴承支承在箱体内,滑块9直接与分度油缸13的活塞连接在一起,偏心销11安装在滑块9上,撞块15安装在偏心销11上。工作时,分度油缸13的活塞杆带动滑块9向右运动,滑块9带动偏心销11顺着分度凸轮10的直线往右移动,当运动到一定位置时,固定在箱体上的螺钉撞击偏心销11上的撞块15,使偏心销11旋转进入分度凸轮10的下一个分度槽,这时,电器开关控制分度油缸13的活塞杆往左移动,使偏心销11推动分度凸轮10的螺旋曲面直到槽底顶紧,完成分度。分度头6结构简单,可以通过更换分度凸轮10方便地实现圆周的任意均分。As shown in Figure 3, the indexing cam 10 of the indexing head 6 is fixed on the indexing shaft 12, the indexing shaft 12 is supported in the box by two bearings, and the slider 9 is directly connected with the piston of the indexing cylinder 13 , The eccentric pin 11 is installed on the slider 9, and the bumper 15 is installed on the eccentric pin 11. When working, the piston rod of the indexing cylinder 13 drives the slider 9 to move to the right, and the slider 9 drives the eccentric pin 11 to move to the right along the straight line of the indexing cam 10. The screw hits the bumper 15 on the eccentric pin 11, so that the eccentric pin 11 rotates into the next indexing groove of the indexing cam 10. At this time, the electrical switch controls the piston rod of the indexing cylinder 13 to move to the left, so that the eccentric pin 11 pushes The helical curved surface of indexing cam 10 is tight until the bottom of the groove, and completes indexing. The indexing head 6 has a simple structure, and can easily realize arbitrary equal division of the circumference by replacing the indexing cam 10 .

所述自动送料器4上安装有送料油缸和步进油缸,两缸独立运动,互不影响。工作时,送料油缸先快速将工件送到机械限制的位置,然后步进油缸抬升并步进送料托架,待顶尖和分度头顶紧工件后,步进油缸反向动作,使送料托架落下并回到原位,此时送料油缸再反向动作使自动送料器快速退回。The automatic feeder 4 is equipped with a feeding oil cylinder and a stepping oil cylinder, and the two cylinders move independently without affecting each other. When working, the feeding cylinder quickly sends the workpiece to the mechanically limited position, then the stepping cylinder lifts and steps into the feeding bracket. After the top and the indexing head are pressed against the workpiece, the stepping cylinder reverses and the feeding bracket falls And return to the original position, at this time, the feeding cylinder moves in reverse to make the automatic feeder return quickly.

本实用新型的铣削丝锥沟时,自动送料器将待加工丝锥送到位后,分度头和尾顶尖夹紧丝锥,工作台前进,加工第一个沟槽,完成后工作台后退,分度头分度,工作台前进加工第二个沟槽,如此循环,直到加工完成设定的沟槽数,分度头和尾顶尖松开,工件落入接料盒中。然后进行下一个工件的加工。When milling the tap groove of the utility model, after the automatic feeder sends the tap to be processed to the position, the indexing head and the tail tip clamp the tap, the worktable advances, and the first groove is processed. After completion, the workbench retreats, and the indexing head Indexing, the worktable advances to process the second groove, and so on, until the set number of grooves is processed, the indexing head and tail center are released, and the workpiece falls into the receiving box. Then proceed to the processing of the next workpiece.

当然,本实用新型还可有其它多种实施例,在不背离本实用新型精神及其实质的情况下,熟悉本领域的技术人员可根据本实用新型作出各种相应的改变和变形,但这些相应的改变和变形都应属于本实用新型所附的权利要求的保护范围。Certainly, the utility model also can have other various embodiments, under the situation of not departing from the spirit and essence of the utility model, those skilled in the art can make various corresponding changes and distortions according to the utility model, but these Corresponding changes and deformations should all belong to the scope of protection of the appended claims of the utility model.

Claims (10)

1.全自动丝锥铣沟机,其特征在于:包括床身、立柱(1)、主轴箱(2)、电机、分度头(6)、尾顶尖(3)、自动送料器(4)、固定工作台、滑动工作台(5);立柱(1)安装在床身上,立柱(1)上有垂直向导轨,垂直向导轨上安装有滑动体(8),滑动体(8)上有纵向导轨,主轴箱(2)安装在滑动体(8)的纵向导轨上,电机安装在主轴箱(2)上;固定工作台安装在床身上,固定工作台上有横向导轨,滑动工作台(5)安装在横向导轨中;分度头(6)和尾顶尖(3)安装在滑动工作台(5)上,自动送料器(4)固定在床身或固定工作台上。1. Fully automatic tap groove milling machine, characterized in that it includes bed, column (1), spindle box (2), motor, dividing head (6), tail tip (3), automatic feeder (4), Fixed workbench and sliding workbench (5); column (1) is installed on the bed, vertical guide rail is provided on column (1), sliding body (8) is installed on the vertical guide rail, sliding body (8) has longitudinal The guide rail, the spindle box (2) is installed on the longitudinal guide rail of the sliding body (8), and the motor is installed on the spindle box (2); ) is installed in the transverse guide rail; the indexing head (6) and the tail top (3) are installed on the sliding table (5), and the automatic feeder (4) is fixed on the bed or the fixed table. 2.根据权利要求1所述的全自动丝锥铣沟机,其特征在于:所述分度头(6)的分度凸轮(10)固定在分度轴(12)上,分度轴(12)由2个轴承支承在箱体内,滑块(9)直接与分度油缸(13)的活塞连接在一起,偏心销(11)安装在滑块(9)上,撞块(15)安装在偏心销(11)上。2. The automatic tap groove milling machine according to claim 1, characterized in that: the indexing cam (10) of the indexing head (6) is fixed on the indexing shaft (12), and the indexing shaft (12 ) is supported in the box by two bearings, the slider (9) is directly connected with the piston of the indexing cylinder (13), the eccentric pin (11) is installed on the slider (9), and the impact block (15) is installed on the on the eccentric pin (11). 3.根据权利要求1所述的全自动丝锥铣沟机,其特征在于:所述滑动工作台(5)连接在油缸上。3. The automatic tap groove milling machine according to claim 1, characterized in that: the sliding table (5) is connected to the oil cylinder. 4.根据权利要求1所述的全自动丝锥铣沟机,其特征在于:所述主轴箱(2)的主轴(14)经初级轴和中间轴三轴传动。4. The fully automatic tap groove milling machine according to claim 1, characterized in that: the main shaft (14) of the headstock (2) is driven by three shafts via a primary shaft and an intermediate shaft. 5.根据权利要求1所述的全自动丝锥铣沟机,其特征在于:所述自动送料器(4)上安装有送料油缸和步进油缸。5. The automatic tap groove milling machine according to claim 1, characterized in that: the automatic feeder (4) is equipped with a feeding cylinder and a stepping cylinder. 6.根据权利要求1所述的全自动丝锥铣沟机,其特征在于:所述立柱(1)上的垂直向导轨为矩形或燕尾导轨。6. The automatic tap groove milling machine according to claim 1, characterized in that: the vertical guide rail on the column (1) is a rectangular or dovetail guide rail. 7.根据权利要求1所述的全自动丝锥铣沟机,其特征在于:所述滑动体(8)由丝杠螺母(7)驱动。7. The automatic tap groove milling machine according to claim 1, characterized in that: the sliding body (8) is driven by a screw nut (7). 8.根据权利要求1所述的全自动丝锥铣沟机,其特征在于:所述滑动体(8)上的纵向导轨为燕尾导轨。8. The automatic tap groove milling machine according to claim 1, characterized in that: the longitudinal guide rail on the sliding body (8) is a dovetail guide rail. 9.根据权利要求1所述的全自动丝锥铣沟机,其特征在于:所述主轴箱(2)由螺杆驱动。9. The fully automatic tap groove milling machine according to claim 1, characterized in that: the headstock (2) is driven by a screw. 10.根据权利要求1所述的全自动丝锥铣沟机,其特征在于:所述电机为变频电机。10. The automatic tap groove milling machine according to claim 1, characterized in that: the motor is a variable frequency motor.
CN201120269369U 2011-07-27 2011-07-27 Full-automatic groove milling machine for screw taps Expired - Lifetime CN202137432U (en)

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CN102632286A (en) * 2012-02-24 2012-08-15 桐庐成顺光电配件厂 Numerical control slot milling machine for processing copper tailstock of optical fiber connector
CN103658776A (en) * 2013-12-02 2014-03-26 苏州平辉机电科技有限公司 Clamp for milling machine
CN103658788A (en) * 2012-09-23 2014-03-26 贵州佳华数控工具有限公司 Three-shaft three-linkage numerical control milling groove special machine
CN104439453A (en) * 2014-10-30 2015-03-25 东莞市青麦田数码科技有限公司 Processing device for processing incremental change of drill bit washing groove
CN104924162A (en) * 2015-05-15 2015-09-23 成都大学 One-time clamping forming tap grinding machine
CN108637162A (en) * 2018-06-15 2018-10-12 辽宁科莱电力工程技术有限公司 A kind of device and its processing method of processing straight slot screw tap groove

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102632286A (en) * 2012-02-24 2012-08-15 桐庐成顺光电配件厂 Numerical control slot milling machine for processing copper tailstock of optical fiber connector
CN102632286B (en) * 2012-02-24 2014-02-19 杭州冠和机械制造有限公司 Numerical control slot milling machine for processing copper tailstock of optical fiber connector
CN103658788A (en) * 2012-09-23 2014-03-26 贵州佳华数控工具有限公司 Three-shaft three-linkage numerical control milling groove special machine
CN103658776A (en) * 2013-12-02 2014-03-26 苏州平辉机电科技有限公司 Clamp for milling machine
CN104439453A (en) * 2014-10-30 2015-03-25 东莞市青麦田数码科技有限公司 Processing device for processing incremental change of drill bit washing groove
CN104924162A (en) * 2015-05-15 2015-09-23 成都大学 One-time clamping forming tap grinding machine
CN108637162A (en) * 2018-06-15 2018-10-12 辽宁科莱电力工程技术有限公司 A kind of device and its processing method of processing straight slot screw tap groove

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