CN202125757U - LED light bulb cooling structure - Google Patents
LED light bulb cooling structure Download PDFInfo
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- CN202125757U CN202125757U CN2011201886990U CN201120188699U CN202125757U CN 202125757 U CN202125757 U CN 202125757U CN 2011201886990 U CN2011201886990 U CN 2011201886990U CN 201120188699 U CN201120188699 U CN 201120188699U CN 202125757 U CN202125757 U CN 202125757U
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- 238000001816 cooling Methods 0.000 title description 9
- 239000011248 coating agent Substances 0.000 claims abstract description 4
- 238000000576 coating method Methods 0.000 claims abstract description 4
- 239000000853 adhesive Substances 0.000 claims description 8
- 238000000034 method Methods 0.000 claims description 4
- 239000011810 insulating material Substances 0.000 claims description 3
- 230000005855 radiation Effects 0.000 claims 26
- 239000011324 bead Substances 0.000 claims 3
- 230000008878 coupling Effects 0.000 claims 3
- 238000010168 coupling process Methods 0.000 claims 3
- 238000005859 coupling reaction Methods 0.000 claims 3
- 230000017525 heat dissipation Effects 0.000 abstract description 26
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 abstract description 4
- 229910002092 carbon dioxide Inorganic materials 0.000 abstract description 2
- 239000001569 carbon dioxide Substances 0.000 abstract description 2
- 230000005611 electricity Effects 0.000 abstract 1
- 239000003973 paint Substances 0.000 description 7
- 230000001070 adhesive effect Effects 0.000 description 4
- 229910052782 aluminium Inorganic materials 0.000 description 4
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
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Abstract
Description
技术领域 technical field
本实用新型涉及一种LED灯泡散热结构,尤指一种于灯杯的外表面涂布有散热涂料,即可藉由该灯杯将LED所生的高热散布到外围环境中,达到LED灯泡散热的效果,延长LED灯泡使用寿命的LED灯泡结构创新性。The utility model relates to a heat dissipation structure of an LED bulb, in particular to a heat dissipation paint coated on the outer surface of a lamp cup, which can disseminate the high heat generated by the LED to the peripheral environment through the lamp cup to achieve the heat dissipation of the LED bulb. The effect of prolonging the service life of LED bulbs is innovative in the structure of LED bulbs.
背景技术 Background technique
按习知的LED灯泡,如中国台湾新型专利第M402387号「具散热之LED灯泡」,为了让LED灯泡得以散热,是以由铝材所制成的散热座,并于前述散热座设通孔,于前述通孔设有数个透气槽道,该等透气槽道是连通于散热座一端的外壁面上形成有透气缺槽,前述散热座外壁面设数散热叶片,该等散热叶片间形成有散热槽;一导热板,是设于散热座上,该导热板是由铝材所制成,该导热板的一端面设有一供散热座的凸缘嵌设的凹槽,于导热板的容室内壁设数散热孔,散热孔是对正于散热座的透气槽道,于容室的内壁面设有穿槽。亦即,习知LED灯泡主要是以散热座与导热板作为LED灯泡的散热组件,惟前述散热座与导热板需先以铝材成型,之后,再以加工机械对散热座与导热板表面进行细部加工,始能成型前述散热座与导热板的结构,其缺点为铝材成型的散热座与导热板虽有导热快速的优点,但制造过程复杂,成本非常高,使得LED灯泡售价偏高,无法有效普及于一般消费大众,造成真正省电的LED灯泡无发挥的余地。According to the known LED light bulbs, such as China Taiwan's new patent No. M402387 "LED light bulb with heat dissipation", in order to allow the LED light bulb to dissipate heat, a heat sink made of aluminum is used, and a through hole is provided in the heat sink , the aforementioned through hole is provided with several ventilating channels, and these ventilating channels are connected to the outer wall surface of one end of the cooling seat to form a ventilating slot, and the outer wall of the aforementioned cooling seat is provided with a number of cooling fins, between which cooling fins are formed. heat dissipation groove; a heat conduction plate is located on the heat dissipation seat, the heat conduction plate is made of aluminum, one end surface of the heat conduction plate is provided with a groove for the flange of the heat dissipation seat to be embedded, and the capacity of the heat conduction plate The interior wall is provided with a number of heat dissipation holes, the heat dissipation holes are ventilating channels aligned with the heat dissipation seat, and the inner wall of the chamber is provided with through grooves. That is to say, conventional LED light bulbs mainly use heat sink and heat conduction plate as heat dissipation components of LED light bulbs, but the heat sink and heat conduction plate need to be formed with aluminum first, and then the surface of heat sink and heat conduction plate is processed by processing machinery. The structure of heat sink and heat conduction plate can only be formed through detailed processing. The disadvantage is that although the heat sink and heat conduction plate formed of aluminum have the advantage of fast heat conduction, the manufacturing process is complicated and the cost is very high, which makes the price of LED bulbs relatively high. , cannot be effectively popularized to the general consumer public, resulting in no room for truly power-saving LED bulbs.
为此,本发明者,积多年相关产品的制造与设计经验,特针对前述习知LED灯泡的结构缺点加以研究,乃创作本案。For this reason, the inventor of the present invention has accumulated many years of experience in the manufacture and design of related products, especially researching the structural shortcomings of the aforementioned conventional LED light bulbs, and created this case.
实用新型内容 Utility model content
本实用新型的目的,乃在提供一种LED灯泡散热结构,该结构简易,以降低制造成本,为消费者所接受,让具备省电绿色环保的省电LED灯泡的使用率更为提升,减少环境中的排碳量。The purpose of this utility model is to provide a heat dissipation structure for LED light bulbs. The structure is simple to reduce manufacturing costs and is accepted by consumers. carbon emissions in the environment.
本实用新型的目的是这样实现的,一种LED灯泡散热结构,其特征在于至少包含:The purpose of this utility model is achieved in this way, a LED light bulb cooling structure is characterized in that it includes at least:
灯头,设外螺纹,得与灯座固设,前述灯头设内螺纹,以与灯头连接件的外螺纹栓设结合;灯头连接件,设腔室,配合灯杯的腔室将电源模块设置其中,前述灯头连接件设卡合组件,以利用卡合组件与灯杯结合固设;灯杯,设数个定位突缘,以为导热板固设;前述灯杯的外表面、或内表面、或外、内表面并涂布有散热涂料,即得藉由该灯杯同时作为LED灯泡散热的用途;导热板,设于前述灯杯的内部,并于导热板设侧环围,得利用前述侧环围以与前述灯杯的定位突缘结合,并以前述侧环围抵顶于前述灯杯的内表面,以将导热板与灯杯结合固设;前述导热板上方并为电路板设置,并利用前述电路板以为LED发光二极管设置;灯罩,设于前述灯杯的开口,并以黏着剂将灯罩与灯杯结合成一体,即可组成LED灯泡的散热结构。The lamp cap is provided with external threads, which must be fixed with the lamp holder. The aforementioned lamp cap is provided with internal threads to be combined with the external thread bolts of the lamp cap connector; the lamp cap connector is provided with a cavity, and the power module is set in it in conjunction with the cavity of the lamp cup. , the above-mentioned lamp cap connector is provided with a snap-fit assembly, so as to be fixed by using the snap-fit assembly and the lamp cup; the lamp cup is provided with several positioning flanges for fixing the heat conduction plate; the outer surface or inner surface of the aforementioned lamp cup, or The outer and inner surfaces are coated with heat-dissipating paint, so that the lamp cup can be used as the heat dissipation of the LED bulb at the same time; the heat conduction plate is set inside the lamp cup, and the side surround is set on the heat conduction plate, so that the above-mentioned side can be used The surround is combined with the positioning flange of the aforementioned lamp cup, and the aforementioned side surround is pressed against the inner surface of the aforementioned lamp cup, so as to combine and fix the heat conducting plate and the lamp cup; The above-mentioned circuit board is used to set the LED light-emitting diodes; the lampshade is arranged on the opening of the aforementioned lamp cup, and the lampshade and the lamp cup are combined with an adhesive to form a heat dissipation structure of the LED bulb.
本实用新型的目的还可以这样实现,一种LED灯泡散热结构,其特征在于至少包含:灯头,设外螺纹,得与灯座固设,前述灯头设内螺纹,以与灯头连接件的外螺纹栓设结合;灯头连接件,设腔室,配合灯杯的腔室将电源模块设置其中,前述灯头连接件设卡合组件,以利用卡合组件与灯杯结合固设;灯杯,设一设置环围,以为导热板固设;前述灯杯的外表面、或内表面、或外、内表面并涂布有散热涂料,即得藉由该灯杯同时作为LED灯泡散热的用途;导热板,设于前述灯杯的设置环围上方,前述导热板上方并为电路板设置,并利用前述电路板以为LED发光二极管设置;灯罩,设于前述灯杯的开口,并以黏着剂将灯罩与灯杯结合成一体,即可组成LED灯泡的散热结构。The purpose of this utility model can also be achieved in this way, a LED light bulb heat dissipation structure is characterized in that it at least includes: a lamp cap with external threads to be fixed with the lamp holder, the aforementioned lamp cap is provided with internal threads to connect with the external threads of the lamp cap The bolt is combined; the lamp holder connector is provided with a chamber, and the power module is arranged in the lamp cup chamber. Set up a surround to fix the heat conduction plate; the outer surface, or inner surface, or outer and inner surfaces of the aforementioned lamp cup are coated with heat dissipation paint, so that the lamp cup can be used as an LED bulb to dissipate heat at the same time; the heat conduction plate , set above the setting surround of the aforementioned lamp cup, above the aforementioned heat conduction plate and set for the circuit board, and use the aforementioned circuit board to set up the LED light-emitting diode; the lampshade is arranged at the opening of the aforementioned lamp cup, and the lampshade and the lampshade are connected with an adhesive The light cups are combined into one body to form the heat dissipation structure of the LED light bulb.
本实用新型的LED灯泡散热结构,主要是于灯杯外表面涂布有散热涂料,得藉由该灯杯为LED灯泡散热的用途,并因此而降低LED灯泡的制造成本。The heat dissipation structure of the LED light bulb of the utility model is mainly coated with a heat dissipation paint on the outer surface of the lamp cup, so that the light cup can be used to dissipate heat for the LED light bulb, thereby reducing the manufacturing cost of the LED light bulb.
附图说明 Description of drawings
图1是本实用新型的立体组合视图。Fig. 1 is a three-dimensional combined view of the utility model.
图2是本实用新型实施例一的分解视图。Fig. 2 is an exploded view of the first embodiment of the utility model.
图3是本实用新型实施例一的剖视图。Fig. 3 is a sectional view of
图4是本实用新型实施例二的剖视图。Fig. 4 is a sectional view of the second embodiment of the utility model.
图5是本实用新型实施例三的剖视图。Fig. 5 is a sectional view of the third embodiment of the utility model.
图6是本实用新型实施例四的分解视图。Fig. 6 is an exploded view of
图7是本实用新型实施例五的立体视图。Fig. 7 is a perspective view of the fifth embodiment of the utility model.
主要组件符号说明Explanation of main component symbols
灯头1、Lamp holder 1,
外螺纹10、 内螺纹11
灯头连接件2、
外螺纹20、 腔室21、 上环围22、
延伸环围23、 卡合组件24、 外环围25。The
灯杯3、
内结合环围30、 底端31、 定位突缘32、
设置环围32A、 外表面33、 内表面34、Set surround 32A,
圆弧状表面340、 腔室35、 结合环围36、Arc-
散热孔37
导热板4、
侧环围40、 外壁面400、 槽41、
定位凸柱42、 栓设孔43、 栓设组件430、Positioning boss 42,
导热板4A
电路板5、 定位孔50、 LED发光二极管51Circuit board 5, positioning hole 50, LED light-
灯罩6、 内延伸环围60、 下延伸环围61、Lampshade 6,
钩合部62Hook
电源模块7、
黏着剂8Adhesive 8
具体实施方式 Detailed ways
如此,为使审查员得以充分了解本发明的结构特征,兹依附图标解说如下:In this way, in order to enable the examiner to fully understand the structural features of the present invention, the diagrams are attached as follows:
如图1-3所示,本实用新型的LED灯泡散热结构,其特征在于至少包含:灯头1,前述灯头1设外螺纹10,得以利用该灯头1的外螺纹10与灯座栓设而导接电源,于前述灯头1设内螺纹11,得以利用内螺纹11与有灯头连接件2栓设结合。As shown in Figures 1-3, the heat dissipation structure of the LED light bulb of the present invention is characterized in that it at least includes: a
灯头连接件2,设外螺纹20,得利用前述外螺纹20以与前述灯头1的内螺纹11栓设结合,前述灯头连接件2设腔室21,前述腔室21设上环围22以配合灯杯3的腔室35将电源模块设置其中,前述灯头连接件2设延伸环围23,前述延伸环围23的上方设数个卡合组件24,以利用前述卡合组件24与灯杯3卡合固设;前述灯头连接件2并设有外环围25。The
灯杯3,为喇叭状,前述灯杯3设内结合环围30,得利用前述灯头连接件2的卡合组件24与灯杯3的内结合环围30卡合固设(如图3-5),并让前述灯杯的底端31抵顶于前述灯头连接件2的外环围25,即可将灯杯3与灯头连接件2结合稳固;前述灯杯3的开口端设有数个定位突缘32,得利用前述定位突缘32以为导热板4固设(如图3),或如图5所示形成的设置环围32A,亦得为导热板4设置定位;于前述灯杯3的外表面33、或内表面34、或外及内表面33、34并涂布有散热涂料,如此,得藉由该灯杯所涂布的散热涂料以为LED灯泡所生的高温散热的用途。The
前述灯杯3设腔室35,如此,即得以前述灯杯3的腔室35为电源模块7设置,并让电源模块7下方抵顶于前述灯头连接件2的腔室21的上环围22,即可将电源模块7固设于前述灯杯3的腔室35与前述灯头连接件2的腔室21之中;前述灯杯3的喇叭状开口(如图3及4),并形成非规则状的内表面34,且形成有部分的圆弧状表面340,因此,得为导热板设置并定位;或如图4及5,于喇叭口处形成结合环围36,以为灯罩6固设。The
前述灯杯3,如图3-6,得为密闭状的环壁,或如图7所示,亦得于环壁设置有数个散热孔37,利用前述散热孔37配合灯杯所涂布的散热涂料,更为提升灯杯3的散热效果,确保LED灯泡的使用寿命。The
导热板4,设于前述灯杯内部,前述导热板4是由金属材质制成,且于导热板4与灯杯3结合时,是将导热板4自灯杯的开口往内设置,并让导热板4的侧环围40的外壁面400得以抵设于前述灯杯3的内表面34的部分表面,主要乃是利用导热板4的侧环围40的外壁面400形成圆弧状,并前述灯杯3的内表面34亦设有部分的圆弧状表面340,且利用灯杯所形成的喇叭状开口,使得前述导热板4的侧环围40的外壁面400得与前述灯杯3的内表面34的部分表面呈现完全结合状态,除了可确定导热板4与灯杯3的结合位置,不至于继续往下移动外,更可让导热板4将LED发光二极管所生的高温充分导引到灯杯3,让散热效果更为快速与有效。并以前述灯杯3的定位突缘32卡固于导热板4的侧环围40(如图3及4),即可将导热板4与灯杯3充分固设于结合;前述导热板4设槽41,于槽底壁设有位凸柱42,得与电路板5的定位孔50结合,及前述导热板4的槽底壁设栓设孔43,得为栓设组件430栓设,即可将电路板5与导热板4充分固定。The
于前述导热板4的上方设有电路板5,利用前述电路板5以为LED发光二极管51设置,以发出光源。或如图6所示,得将前述导热板与电路板制成一体,而省略部分组件,亦可节省成本,但该导热板4A需为绝缘材料所制成,以为LED发光二极管51设置其中。A circuit board 5 is arranged above the
于前述灯杯3的开口设灯罩6,前述灯罩6设内延伸环围60,于前述内延伸环围60的内侧再设下延伸环围61,如图3,得利用前述内延伸环围60及下延伸环围61以为黏着剂8黏着,即可将灯罩6与灯杯3固设。或如图4及5,于前述下延伸环围61的外侧形成钩合部62,得利用前述钩合部62与前述灯杯3的结合环围36结合,亦可将灯罩与灯杯结合成一体。A
综上,本发明将灯杯、灯罩与散热结构加以改变,除了可以节省大量成本支出外,更可维持LED灯泡应有的使用寿命,让LED灯泡更被消费大众所接受,降低二氧化碳的排放量,节省能源,符合绿色环保的实用价值。To sum up, the present invention changes the lamp cup, lampshade and heat dissipation structure. In addition to saving a lot of cost, it can also maintain the expected service life of LED bulbs, make LED bulbs more acceptable to consumers, and reduce carbon dioxide emissions. , save energy, and meet the practical value of green environmental protection.
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102818132A (en) * | 2011-06-07 | 2012-12-12 | 黄振隆 | LED light bulb cooling structure |
CN103527942B (en) * | 2012-07-04 | 2016-03-30 | 康舒科技股份有限公司 | LED Bulb |
TWI603034B (en) * | 2011-12-31 | 2017-10-21 | Tsung-Hsien Huang | Stretch forming LED lamp holder method |
-
2011
- 2011-06-07 CN CN2011201886990U patent/CN202125757U/en not_active Expired - Fee Related
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102818132A (en) * | 2011-06-07 | 2012-12-12 | 黄振隆 | LED light bulb cooling structure |
TWI603034B (en) * | 2011-12-31 | 2017-10-21 | Tsung-Hsien Huang | Stretch forming LED lamp holder method |
CN103527942B (en) * | 2012-07-04 | 2016-03-30 | 康舒科技股份有限公司 | LED Bulb |
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