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CN202118939U - Air preheater - Google Patents

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Publication number
CN202118939U
CN202118939U CN2011201972483U CN201120197248U CN202118939U CN 202118939 U CN202118939 U CN 202118939U CN 2011201972483 U CN2011201972483 U CN 2011201972483U CN 201120197248 U CN201120197248 U CN 201120197248U CN 202118939 U CN202118939 U CN 202118939U
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air
heat exchange
heat
partition
partitions
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CN2011201972483U
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倪加明
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E20/00Combustion technologies with mitigation potential
    • Y02E20/34Indirect CO2mitigation, i.e. by acting on non CO2directly related matters of the process, e.g. pre-heating or heat recovery

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Abstract

本实用新型涉及到一种利用罩式炉的废热气体对空气进行预热的空气预热器,包括含有保温材料的壳体,壳体的上下分别设置有烟气进口和出口,壳体内有两块隔板,两块隔板之间均匀地安装有若干根换热管,壳体的一侧上下设置有空气出口和进口,烟气在两块隔板之间流通,在靠近空气进口和出口一侧的隔板的中间有另一块隔板,将空气进口和出口隔开。由于采用了一般的无缝钢管为换热管,无需焊接,使空气预热器结构简单、安装方便,降低了生产成本,提高了使用寿命。换热管内带有螺旋耐热钢片,使空气充分沿着管壁行走,最大限度地吸收热量,使其温度升高。或在管壁外侧焊有螺旋翅片,增大传热面积,充分提高换热效果。

The utility model relates to an air preheater which uses the waste heat gas of a bell furnace to preheat the air. A number of heat exchange tubes are evenly installed between the two partitions. Air outlets and inlets are arranged on one side of the shell. The flue gas circulates between the two partitions. There is another partition in the middle of the partition on one side, separating the air inlet and outlet. Since the general seamless steel pipe is used as the heat exchange pipe, no welding is required, the structure of the air preheater is simple, the installation is convenient, the production cost is reduced, and the service life is improved. There are spiral heat-resistant steel sheets inside the heat exchange tubes, so that the air can fully walk along the tube walls, absorb heat to the maximum extent, and raise its temperature. Or there are spiral fins welded on the outside of the tube wall to increase the heat transfer area and fully improve the heat transfer effect.

Description

空气预热器Air preheater

技术领域: Technical field:

本实用新型涉及到一种空气加热器,尤其是涉及到一种利用罩式炉的废热气体对空气进行预热的装置。 The utility model relates to an air heater, in particular to a device for preheating air by utilizing waste heat gas of a bell furnace.

背景技术: Background technique:

近几年来,随着市场对黑色金属和有色金属光亮退火的板材、带材需求量的不断增加,而这些板材、带材在生产工序中常以成卷的形式传递,其热处理长期以来主要依赖燃气罩式炉,罩式炉采用的高速烧嘴在燃烧时,是通过空气和煤气比例调节系统将过剩的空气与煤气混合,一般混合气中氧含量(体积分数)控制在3%-5%,实现完全燃烧。如送入的空气温度越高,煤气的燃烧效率,烧嘴的燃烧强度则越好,煤气燃烧则越安全,目前罩式炉的空气加热方法大都采用罩式炉在加热过程中所产生的高温烟气通过热传递来进行加热,这种加热方式符合国家所提倡的建设节约型社会的产业政策,同时避免罩式炉中大量的高温烟气直接排放到空气中,产生温室效应污染环境。如中国实用新型专利CN 2432221Y公开了一种罩式退火炉助燃空气预热器,它包含有带有烟气进出口和空气进出口的壳体,壳体内有内外套管;内外套管之间的环形通道构成空气通道,其上下端分别连通空气进出口;内套管内腔和外套管与壳体之间的环形腔构成烟气通道,其下端和上端分别连通烟气进出口;内外套管两者中的一者为圆形管,而另一者为翅片管,或两者均为翅片管。该技术虽然能在有限的壳体内腔中进行热交换,但是由于内外套管均为翅片管,为了使内腔中具有较大的热交换面积,必须将若干根翅片管焊接在一起,存在结构复杂、加工繁琐和加热不均匀的缺点。  In recent years, with the increasing market demand for bright annealed ferrous and non-ferrous metal plates and strips, these plates and strips are often delivered in the form of coils in the production process, and their heat treatment has long been mainly dependent on gas Bell furnace, when the high-speed burner used in the bell furnace is burned, the excess air and gas are mixed through the air and gas ratio adjustment system. Generally, the oxygen content (volume fraction) in the mixed gas is controlled at 3%-5%. achieve complete combustion. If the temperature of the fed air is higher, the combustion efficiency of the gas and the combustion intensity of the burner will be better, and the combustion of the gas will be safer. At present, the air heating method of the bell furnace mostly adopts the high temperature generated by the bell furnace during the heating process. The flue gas is heated by heat transfer. This heating method is in line with the industrial policy of building a conservation-minded society advocated by the country, and at the same time avoids a large amount of high-temperature flue gas in the bell furnace being directly discharged into the air, causing greenhouse effect and polluting the environment. For example, the Chinese utility model patent CN 2432221Y discloses a combustion-supporting air preheater for bell annealing furnaces, which includes a shell with flue gas inlet and outlet and air inlet and outlet. The annular channel of the air channel constitutes an air channel, and its upper and lower ends are respectively connected to the air inlet and outlet; the inner cavity of the inner sleeve and the annular cavity between the outer sleeve and the shell form a smoke channel, and its lower and upper ends are respectively connected to the inlet and outlet of the smoke; the inner and outer sleeves One of the two is a round tube and the other is a finned tube, or both are finned tubes. Although this technology can perform heat exchange in a limited shell cavity, since the inner and outer tubes are all finned tubes, in order to make the inner cavity have a larger heat exchange area, several finned tubes must be welded together. It has the disadvantages of complex structure, cumbersome processing and uneven heating. the

实用新型内容: Utility model content:

本实用新型的目的就是提供一种结构简单、安装方便的新型空气预热器。 The purpose of the utility model is to provide a novel air preheater with simple structure and convenient installation.

本实用新型是这样实现的,一种空气预热器,包括换热管、隔板和含有保温材料的壳体,在所述壳体的上下分别设置有烟气进口和出口,其特征在于:在所述壳体内有两块隔板,在所述两块隔板之间均匀地安装有若干根换热管,在所述壳体的一侧上下设置有空气出口和进口,烟气在所述两块隔板之间流通,在靠近空气进口和出口一侧的隔板的中间有另一块隔板,将所述空气进口和出口隔开。 The utility model is achieved in this way. An air preheater includes a heat exchange tube, a partition and a shell containing heat-insulating materials. The upper and lower sides of the shell are respectively provided with flue gas inlets and outlets. It is characterized in that: There are two baffles inside the shell, several heat exchange tubes are evenly installed between the two baffles, air outlets and inlets are arranged up and down on one side of the shell, and the flue gas There is another partition in the middle of the partition near the air inlet and outlet to separate the air inlet and outlet.

本实用新型与现有技术相比具有如下优点:     Compared with the prior art, the utility model has the following advantages:

1.由于采用了一般的耐热薄壁为换热管,结构简单、安装方便,降低了生产成本,提高了使用寿命。 1. Due to the use of general heat-resistant thin-walled heat exchange tubes, the structure is simple, the installation is convenient, the production cost is reduced, and the service life is improved.

2.换热管内带有螺旋耐热钢片,使空气在行走过程中,充分沿着管壁行走,最大限度地吸收热量,使其温度升高。或在管壁外侧焊有螺旋翅片,增大传热面积,使管内空气温度最大限度地升高,使烟气温度最大限度地降低,充分达到换热效果。 2. There are spiral heat-resistant steel sheets in the heat exchange tube, so that the air can fully walk along the tube wall during the walking process, absorb heat to the maximum extent, and make its temperature rise. Or there are spiral fins welded on the outside of the tube wall to increase the heat transfer area, so that the temperature of the air inside the tube can be raised to the maximum, the temperature of the flue gas can be reduced to the maximum, and the heat exchange effect can be fully achieved.

附图说明: Description of drawings:

图1为本实用新型所述空气预热器的结构示意图 Fig. 1 is the structural representation of air preheater described in the utility model

⒈壳体  ⒉烟气进口  3.保温材料  ⒋隔板  ⒌换热管  ⒍空气出口⒎隔板A  ⒏空气进口  ⒐烟气出口 1. Shell 2. Flue gas inlet 3. Insulation material 4. Partition 5. Heat exchange tube 6. Air outlet 7. Partition A ⒏ Air inlet ⒐ Flue gas outlet

具体实施方式: Detailed ways:

以下实施例用于说明本实用新型,但不用来限制本实用新型的范围,所有等同的技术方案也属于本实用新型的范畴,本实用新型的专利保护范围应由各项权利要求限定。 The following examples are used to illustrate the utility model, but are not used to limit the scope of the utility model, and all equivalent technical solutions also belong to the category of the utility model, and the patent protection scope of the utility model should be limited by each claim.

从图1可以看出,一种空气预热器,包括换热管5、隔板4和含有保温材料3的壳体1,在所述壳体1的上下分别设置有烟气进口2和出口9,其特征在于:在所述壳体1内有两块所述隔板4,在所述两块隔板4之间均匀地安装有若干根换热管5,在所述壳体1的一侧上下设置有空气出口6和进口8,烟气在所述两块隔板4之间流通,在靠近空气进口6和出口8一侧的隔板4的中间有另一块隔板A7,将所述空气进口6和出口8隔开。 It can be seen from Fig. 1 that an air preheater includes a heat exchange tube 5, a separator 4 and a shell 1 containing an insulating material 3, and a flue gas inlet 2 and an outlet are respectively arranged on the upper and lower sides of the shell 1. 9. It is characterized in that there are two baffles 4 inside the shell 1, and several heat exchange tubes 5 are evenly installed between the two baffles 4. An air outlet 6 and an inlet 8 are arranged up and down on one side, and the flue gas circulates between the two partitions 4, and there is another partition A7 in the middle of the partition 4 on the side close to the air inlet 6 and the outlet 8. The air inlet 6 and outlet 8 are separated.

在所述空气出口6处换热管5的内壁有螺旋片。 There are spiral fins on the inner wall of the heat exchange tube 5 at the air outlet 6 .

在所述空气出口6处换热管5的外侧均匀地焊有螺旋翅片。 Spiral fins are evenly welded on the outside of the heat exchange tube 5 at the air outlet 6 .

Claims (3)

1.一种空气预热器,包括换热管⑸、隔板⑷和含有保温材料⑶的壳体⑴,在所述壳体⑴的上下分别设置有烟气进口⑵和出口⑼,其特征在于:在所述壳体⑴内有两块所述隔板⑷,在所述两块隔板⑷之间均匀地安装有若干根换热管⑸,在所述壳体⑴的一侧上下设置有空气出口⑹和进口⑻,烟气在所述两块隔板⑷之间流通,在靠近空气进口⑹和进口⑻一侧的隔板⑷的中间有另一块隔板A⑺,将所述空气进口⑹和进口⑻隔开。 1. An air preheater, comprising a heat exchange tube (5), a partition (4) and a shell (1) containing an insulating material (3), above and below the shell (1) respectively provided with a flue gas inlet (2) and an outlet (9), characterized in that : There are two partitions (4) in the housing (1), a number of heat exchange tubes (5) are evenly installed between the two partitions (4), and one side of the housing (1) is arranged up and down The air outlet ⑹ and the inlet ⑻, the flue gas circulates between the two partitions ⑷, there is another partition A⑺ in the middle of the partition ⑷ on the side near the air inlet ⑹ and the inlet ⑻, and the air inlet ⑻ Separated from import ⑻. 2.根据权利要求1所述的一种空气预热器,其特征在于:在所述空气出口⑹处换热管⑸的内壁有螺旋片。 2. An air preheater according to claim 1, characterized in that there are spiral fins on the inner wall of the heat exchange tube (5) at the air outlet (6). 3.根据权利要求1或2所述的一种空气预热器,其特征在于:在所述空气出口⑹处换热管⑸的外侧均匀地焊有螺旋翅片。 3. An air preheater according to claim 1 or 2, characterized in that spiral fins are evenly welded on the outside of the heat exchange tube (5) at the air outlet (6).
CN2011201972483U 2011-06-13 2011-06-13 Air preheater Expired - Fee Related CN202118939U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2011201972483U CN202118939U (en) 2011-06-13 2011-06-13 Air preheater

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CN2011201972483U CN202118939U (en) 2011-06-13 2011-06-13 Air preheater

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102304615A (en) * 2011-07-11 2012-01-04 艾伯纳工业炉(太仓)有限公司 Central heat exchanger for bright annealing bell type furnace
CN103575117A (en) * 2012-08-07 2014-02-12 随州市灵龙铜业有限公司 Chimney heat waste gas reutilization furnace body for vertical alloy smelting furnace
CN110398157A (en) * 2019-08-28 2019-11-01 谢文最 High-efficiency recovery equipment for tail gas heat energy of a rotary furnace and its application method

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102304615A (en) * 2011-07-11 2012-01-04 艾伯纳工业炉(太仓)有限公司 Central heat exchanger for bright annealing bell type furnace
CN103575117A (en) * 2012-08-07 2014-02-12 随州市灵龙铜业有限公司 Chimney heat waste gas reutilization furnace body for vertical alloy smelting furnace
CN110398157A (en) * 2019-08-28 2019-11-01 谢文最 High-efficiency recovery equipment for tail gas heat energy of a rotary furnace and its application method

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C14 Grant of patent or utility model
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20120118

Termination date: 20170613