CN202110294U - Online tracking and positioning system for pipeline cleaner - Google Patents
Online tracking and positioning system for pipeline cleaner Download PDFInfo
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- CN202110294U CN202110294U CN2010202155254U CN201020215525U CN202110294U CN 202110294 U CN202110294 U CN 202110294U CN 2010202155254 U CN2010202155254 U CN 2010202155254U CN 201020215525 U CN201020215525 U CN 201020215525U CN 202110294 U CN202110294 U CN 202110294U
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Abstract
The utility model relates to a pipeline cleaner is tracking positioning system on line. Relates to the technical field of measuring magnetic variables, measuring mechanical vibration and pipeline systems. The system consists of a plurality of pipe cleaner tracking and positioning receivers, a mobile communication network, a data management center and a GPS timing module; a plurality of pipe cleaner tracking and positioning receivers arranged on a buried pipeline are connected with a data management center through a mobile communication network, and a GPS time correction module connected with a GPS satellite is connected with the data management center. The utility model discloses whole day, unmanned on duty, reliable and stable, be suitable for extensively.
Description
Technical field
The utility model is a kind of pipeline cleaner on-line tracing positioning system.Relate to and measure magnetic variable, mechanical vibration measurement and piping system technical field.
Background technology
Pigging operation is before the petroleum gas long distance pipeline is gone into operation or an operating important process, guarantees the normal operation and the transfer efficiency of pipeline.For newly-built pipeline, the fundamental purpose of pigging is the various foreign material of removing in the pipeline; To the pipeline of the operation of going into operation, purpose is wax removal, scale removal, dewater, dedusting.In recent years, intelligent pigging (interior detection) technical development was rapid, and its result is that pipeline integrity evaluation, pipeline modification provide strong theoretical foundation.
Rabbit is the visual plant of pigging operation, prevents that its card from blocking up is extremely important.The stifled major measure of anti-sticking is to formulate suitable pigging operation scheme according to the pipeline basic condition at present, comprises the type selecting of rabbit and the selection of the magnitude of interference etc., though can reduce stifled card accident, can not fundamentally avoid stifled card accident.In case the stifled accident of card takes place, if can't in time find, and fast, accurately the stifled position of locator card can prolong row's Downtime, with the normal conveying that influence oil gas, in the time of seriously even the safety of entail dangers to whole piece pipeline.
The pig tracing location is to ensure one of gordian technique that pigging operation is accomplished smoothly.At present, pig tracing both domestic and external location product mainly adopts based on principles such as acoustics, machinery, radioactivity, electromagnetism and permanent magnetism, can be divided into three types of indicators, steady arm, tracker according to applicable situation and method of application.Investigation is found: because radioactivity has harm to human body, relevant device has limited use; The mechanical type tracking equipment directly contacts with rabbit, need perforate on pipeline, because the installation and maintenance difficulty, usually only as the indicator that passes through on the station; Acoustic equipment has coverage advantage far away, but bearing accuracy is relatively poor, and the rabbit that card is blocked is invalid; Electromagnetism and magneto track and localization equipment and technology are ripe, have the high advantage of bearing accuracy, but receive the interference of peripheral electromagnetic field easily.The equipment of above-mentioned principle all is confined to a kind of principle of work, and its application has certain limitation, has a lot of problems to solve.
The tracking of rabbit mainly relies on manual work, and site operation personnel's technical merit and working attitude are the very important factors that causes rabbit to lose; For the pipeline of frequent pigging, the artificial tracking expended great human and material resources, financial resources; The realization of artificial tracking be unable to do without manpower, and weather conditions such as rain, snow, wind are brought a lot of difficulties to execute-in-place, and the traffic problems of burst also can hinder artificial carrying out smoothly of following the tracks of; And the exceedingly odious weather such as heavy rain, severe snow, high wind and thunder and lightning of burst, not only influence the operate as normal of equipment, and jeopardize field staff's life security.Need a kind of unmanned receiver of reliable operation for this reason badly, reduce the cost of track and localization on the frequent pigging operation pipeline, eliminate the influence of objective condition such as environment, weather, traffic.
The utility model content
The purpose of the utility model is design a kind of all-weather, unmanned, reliable and stable, widely applicable rabbit on-line tracing positioning system.
Be subject to objective condition influences such as surrounding environment is disturbed, Principles of Acoustics equipment bearing accuracy is poor, manually-operated is subject to weather to existing magnetic-field measurement; The utility model proposes a kind of dual sensor structure based on magnetic field induction coil and sound vibrating sensing, and the rabbit that possesses telecommunication capabilities simultaneously passes through surveillance.
The utility model is made up of a plurality of pig tracing location receivers, control data corporation, and utilizes mobile communications network and gps satellite positioning system to realize; On by the pipeline of pigging; According to concrete actual conditions, and be foundation, a plurality of pig tracing location receivers are installed on whole pipe with the complete investigation data; The rabbit that the pig tracing location receivers is obtained passes through information; Be sent to control data corporation through mobile communications network, in conjunction with the positioning signal of gps satellite positioning system, control data corporation is determined the position data of rabbit.
The method that said pig tracing location receivers is installed is as shown in Figure 1; It is directly installed on the pipeline that buries ground; First mounting points should be located at the rabbit starting station or apart from 1～2km place, the rabbit starting station, and the last mounting points should be arranged on rabbit receiving station or apart from rabbit receiving station 1～2km place; At pipeline intermediate valve chamber, branch line, wear leap, turning, difference of elevation and put generally significantly mounting points should be set; In addition, the distance between two mounting points is unsuitable excessive, should be in 3～5km scope;
The positioning signal of said gps satellite positioning system is to obtain temporal information from gps satellite, according to the requirement of time precision, calibrates the time of rabbit through the pig tracing location receivers at set intervals;
The mobile communications network of described control data corporation and pig tracing location receivers is selected GPRS network, in addition can also be GSM, CDMA, EDGE and 3G network.
Module was formed when this rabbit passed through surveillance by a plurality of pig tracing location receivers, mobile communications network, control data corporation, GPS school; The a plurality of pig tracing location receivers that are installed on the buried pipeline are got in touch through mobile communications network and control data corporation, and module connects the track and localization receiver during GPS school got in touch with gps satellite.
The control data corporation of the utility model comprises mobile radio networks interfacing equipment and the computing machine that possesses Ethernet interface, in-service pipeline rabbit on-line tracing positioning system software on the computing machine.
Pig tracing location receivers theory diagram such as Fig. 2 of the utility model are made up of data processing and man-machine interface two parts, and data processing is connected with man-machine interface through serial line interface.Data processing division is divided into core, realizes the collection and the Intelligent treatment of data; Auxiliary man-machine interaction and Data Post function are partly accomplished in man-machine interface; The split design is adopted in data acquisition and man-machine interface, relies on the serial communication module swap data; Its pair CPU designs, and has guaranteed the real-time and the integrality of data processing.
Data processing section mainly is made up of following 10 parts: module, mobile communication interface, nonvolatile memory, segmentation LCDs, serial line interface when magnetic field induction coil and voltage signal processing circuit thereof, acoustical vibration sensor and charge signal treatment circuit thereof, MSP430 low-power consumption microprocessor, GPS school.
The output of magnetic field induction coil connects voltage signal processing circuit, and voltage signal processing circuit output connects the low-power consumption microprocessor, and the low-power consumption microprocessor has output to connect the voltage signal processing circuit input; The output of acoustical vibration sensor connects the charge signal treatment circuit, and the output of charge signal treatment circuit connects the low-power consumption microprocessor, and the low-power consumption microprocessor has output to connect the charge signal treatment circuit; The input of module, mobile communication interface, nonvolatile memory during the GPS school, output are connected with output, the input of low-power consumption microprocessor; Segmentation LCDs, serial line interface are connected with the low-power consumption microprocessor.
The magnetic field induction coil after voltage signal processing circuit is to simulating signal filtering, amplification and analog to digital conversion, is defeated by the low-power consumption microprocessor with the field signal that measures; Acoustical vibration sensor acquisition rabbit through the time and pipe friction, the sound vibration signal that produced of bump, after the charge signal treatment circuit is with electric charge-voltage transformation, filtering, amplification and analog to digital conversion, be defeated by the low-power consumption microprocessor; The mobile communications network interface provides the remote radio communication ability; During the GPS school module through synchronous pulse per second (PPS) and serial line interface to the microprocessor output time information; Nonvolatile memory provides enough storage spaces, and record reaches thousands of record rabbits and passes through data.
Wherein:
The low-power consumption microprocessor is the control core that rabbit passes through indicator, coordinates each several part work and accomplishes signal Recognition Algorithm;
The magnetic field induction coil is used to measure the magnetic field of the magnetic field transmitter that rabbit carries, and the function of its voltage signal processing circuit is the filtering of simulating signal, amplification and analog to digital conversion;
The acoustical vibration sensor, be used to gather rabbit through the time and the sound vibration signal that produced of pipe friction, bump, the function of its charge signal treatment circuit is electric charge-voltage transformation, filtering, amplification and analog to digital conversion;
The mobile communications network interface provides the remote radio communication ability;
Module during the GPS school, to the microprocessor output time information, rabbit passes through the time to obtain accurately through synchronous pulse per second (PPS) and serial line interface;
Nonvolatile memory provides enough storage spaces to write down to reach thousands of record rabbits and passes through data.
The segmentation LCDs is used for the duty of video data processing section; Serial line interface partly makes it have with man-machine interface part and Other related equipment to carry out data interchange capacity.
The man-machine interface part mainly is made up of following 10 parts: arm processor, keyboard, LCDs, SD card, audio output interface, printer parallel interface, USB interface, Ethernet interface, switching value interface.The input of arm processor, output are connected with keyboard, LCDs, SD card, audio output interface, printer parallel interface, USB interface, Ethernet interface, the output of switching value interface, input respectively.
Arm processor is the core of man-machine interface part, coordinates other part work and accomplishes human-computer interaction function; Keyboard is used for parameter setting and operation of equipment; LCDs can show related data with forms such as form, images; High capacity SD card is used to store field data, and can use card reader with the data importing computing machine; Audio output interface provides wired output of rattle information; Printer interface outputs to printer with data with forms such as form, images, forms relevant documentation; Usb segment comprises a HOST interface and a DEVICE interface, and the HOST interface can insert the USB memory device, and the DEVICE interface is used to connect computing machine; Ethernet interface makes equipment can be linked into the SCADA system; The switching value interface is linked into the digital input port of relevant PLC, and then enters into the SCADA system.
Electric principle such as Fig. 3 of data processing section, the positive-negative output end Vo+ of iron-core coil, Vo-meet positive-negative input end V+, the V-of signal conditioner 1 respectively.The input end Qi of the output terminal Q termination charge amplifier of acoustical vibration sensor, the charge amplifier output end vo meets the input anode V+ of signal conditioner 2, and another input end V-of signal conditioner 2 connects public ground.The JTAG debugging interface is used for debugging and downloads applications into hardware, connects TLCK, TCK, TMS, TDI, the TDO port of microprocessor respectively.Microprocessor MSP430F5438A is through two output ports and two SPI mouth control signal conditioners 1 and signal conditioner 2; Wherein P2.0 and P2.1 meet the sheet choosing end CS_N of signal conditioner 1,2 respectively, and USCB1 is connected with SDI, SDO, the SCLK of signal conditioner 1,2 respectively with UCSB2.The output port P1.4 of microprocessor meets the sheet choosing end/S of nonvolatile memory FM25V10, and SPI interface UCB0 connects C, D, the Q end of FM25V10.The UART port UCA0 of microprocessor and output port P1.0, P1.1 connect RXD0, TXD0, IGT, the PowerDown port of mobile communications network module MC39i respectively.The UART port UCA1 of microprocessor and output port P1.2, P1.3 connect RXD0, TXD0, PPS, the STANDBY port of GPS module SKG16 respectively.System is by the 20AH/7.2V lithium battery power supply, and cathode of lithium battery ground connection anodally is transformed into analog telephone 3.3VA and digital power 3.3VD through two DC/DC LM2574.
Wherein:
The circuit of charge amplifier constitutes like Fig. 7, is made up of amplifier circuit, and its reference circuits is as shown in Figure 6, and it is made up of operational amplifier;
The circuit part component parameter of BPF. indicates among Fig. 9, and other component parameter is different in signal conditioner 1 and signal conditioner 2, sees table 1, and parameter 1, parameter 2 are respectively the parameter of components and parts in signal conditioner 1 and signal conditioner 2.
Table 1
The circuit of analog to digital converter constitutes as shown in Figure 9, and it is made up of a two-way operational amplifier U5 and analog to digital converter U4; The two-way amplifier of two-way operational amplifier U5 is respectively U5A, U5B; MFB connects "+" input end 3 of operational amplifier U5A, and "-" input end 2 of operational amplifier U5A links to each other with output terminal 1,4 end ground connection, and 8 termination powers+3.3V, and 8 termination capacitor C17 are to ground; Connect 2 ends of analog to digital converter U4 behind the operational amplifier U5A output terminal 1 connecting resistance R31; V
MidConnect "+" input end 5 of operational amplifier U5B, "-" input end 6 links to each other with output terminal 7, connects 3 ends of analog to digital converter U4 behind the output terminal 7 connecting resistance R32; To ground, also arrive ground behind the 3 termination capacitor C11 behind the 2 termination capacitor C10 of analog to digital converter U4, and connect capacitor C 12 between 2,3 ends; 1 end one tunnel of analog to digital converter U4 connects capacitor C 29 backs to ground, and another road meets V through resistance R 10
Mid5 ends, 6 ends, 7 ends meet CSN, SDO, SCLK after connecting resistance R35, resistance R 34, the resistance R 33 respectively; 8 ends meet power supply+3.3V through resistance R 11, and arrive ground through the electric capacity 19 of parallel connection with capacitor C 30.
The electric principle of man-machine interface part is as shown in Figure 4.This part is a core with arm processor LPC2478FBD208, provides man-machine interface required most function.Need the part of extra interpolation have Ethernet physical interface transceiver part (KSZ8041NLI, HR601680), DAB codec chip (UDA1341TS), LCDs (TG320 * 240).
Data processing section and man-machine interface partly have the serial interface module of identical function, are used for accomplishing multimode data transmission between the two.This module is made up of 4 sub-module: SPI plate level interface, RS232 interface, low-consumption wireless interface, blue tooth interface.Wherein, the SPI interface is used for two parts and directly connects, and the RS232 interface is a wired connection, and the low-power consumption interface provides remote wireless connections, and blue tooth interface provides standardized wireless connections.
Serial interface module electricity principle is as shown in Figure 5, and related port indicates this module respectively in data processing section and man-machine interface different connected modes partly among MSP430F5438A and the LPC2478FBD208.Wherein the RS232 interface is realized by the MAX3232 chip, and DB9 is provided interface; The low-consumption wireless interface has the CC1100 chip to realize, work and 433MHz frequency range provide wave point; Blue tooth interface is realized that by B1ueCore 02 integrated package work and 2.5GHz support complete Bluetooth communication protocol.
Its principle of work is following: when rabbit in the pipeline passed through the position of pig tracing location receivers, the acoustical vibration sensor acquisition produced sound vibration signal to the friction and the bump of rabbit and tube wall, is translated into charge signal; Simultaneously, if rabbit has carried electromagnetic signal source, effective penetrating metal pipeline of the magnetic field energy of being launched and soil rock on every side thereof produce induced voltage at magnetic field induction coil two ends; Two kinds of signals are handled the laggard microprocessor of going into through electric charge, voltage signal; Microprocessor judges according to the data fusion method of magnetic field and acoustics whether rabbit passes through; And raw data and result of calculation stored in the nonvolatile memory, simultaneously result of calculation will be sent to administrative center through mobile radio networks; Indicator does not need on-the-spot manually-operated, and its running parameter is by administrative center's Long-distance Control; In addition, the use of module has improved the system time precision during GPS school, the temporal information of GPS output is attached in the deal with data, can satisfy the intelligent pigging occasion to having relatively high expectations synchronously.
The utlity model has outstanding advantage:
1. designed the dual sensor structure of magnetic field induction coil and sound vibrating sensing, adopted the data fusion method of magnetic field and acoustics pair principles, overcome the magnetic field induction coil and be subject to disturb the shortcoming with Principles of Acoustics bearing accuracy difference; Not only can survey rabbit and carry electromagnetic launcher and alnico magnets, even can detect the rabbit that does not carry the field signal source;
2. utilize existing mobile radio networks, designed the remote communicating function of indicator and administrative center; Indicator is transferred to administrative center with the data in real time of obtaining, and administrative center also can control the duty of indicator; Administrative center's operated from a distance replaces on-the-spot manually-operated, has realized the unmanned mode of operation;
3. the indicator power consumption is extremely low, can satisfy on-the-spot battery powered demand, can continuous working more than 2 years; Be not only applicable to field, station and RTU valve chamber, and be applicable to the non-RTU valve chamber of no power supply, even can work in the harsher rugged surroundings in field.
The utility model is applied widely, not only can satisfy the requirement of pig tracing location, owing to adopt the transmission basis of radio network technique as data, meets the general direction of pipeline automation development.Along with technology rapid development such as electrotechnical, electronic, networks, low-power consumption, high integrated, networked components and parts are also very ripe, have possessed the technical conditions of creating the utility model.
Description of drawings
A kind of pipeline cleaner of Fig. 1 is through the surveillance synoptic diagram
Fig. 2 pipeline cleaner track and localization receiver theory diagram
Fig. 3 data processing section electrical schematic diagram
Fig. 4 man-machine interface part electrical schematic diagram
Fig. 5 serial interface module electrical schematic diagram
Fig. 6 reference circuits figure
Fig. 7 charge amplifier circuit schematic diagram
Fig. 8 programme-controlled gain amplification circuit diagram
Fig. 9 band pass filter circuit figure
Figure 10 analog-digital converter circuit figure
Figure 11 model machine industrial test system schematic
Embodiment
Embodiment. this example is an industrial model machine, is the intercropping test at the station of certain pipeline 30km.This rabbit is made up of a plurality of pig tracing location receivers, control data corporation through surveillance, and utilizes mobile communications network and gps satellite positioning system to realize; The a plurality of pig tracing location receivers that are installed on the buried pipeline are got in touch through mobile communications network and control data corporation, and module connects the track and localization receiver during GPS school got in touch with gps satellite
Model machine industrial test system such as Figure 11, respectively at the rabbit starting station, receiving station, RTU valve chamber, non-RTU valve chamber and the open-air 5 cover model machines of installing.Model machine obtains temporal information from gps satellite, according to the requirement of time precision, calibrates the model machine time at set intervals.The control data corporation here and the mobile communications network of model machine are selected GPRS network, in addition can also be GSM, CDMA, EDGE and 3G network.
Pig tracing location receivers theory diagram such as Fig. 2 of the utility model are made up of data processing and man-machine interface two parts, and data processing is connected with man-machine interface through serial line interface.Data processing division is divided into core, realizes the collection and the Intelligent treatment of data, and the independent use of part of data acquisition promptly is that rabbit passes through indicator; Auxiliary man-machine interaction and Data Post function are partly accomplished in man-machine interface; The split design is adopted in data acquisition and man-machine interface, relies on the serial communication module swap data; Its pair CPU designs, and has guaranteed the real-time and the integrality of data processing.
Data processing section mainly is made up of following 10 parts: module, mobile communication interface, nonvolatile memory, segmentation LCDs, serial line interface when magnetic field induction coil and voltage signal processing circuit thereof, acoustical vibration sensor and charge signal treatment circuit thereof, MSP430 low-power consumption microprocessor, GPS school.
The output of magnetic field induction coil connects voltage signal processing circuit, and voltage signal processing circuit output connects the low-power consumption microprocessor, and the low-power consumption microprocessor has output to connect the voltage signal processing circuit input; The output of acoustical vibration sensor connects the charge signal treatment circuit, and the output of charge signal treatment circuit connects the low-power consumption microprocessor, and the low-power consumption microprocessor has output to connect the charge signal treatment circuit; The input of module, mobile communication interface, nonvolatile memory during the GPS school, output are connected with output, the input of low-power consumption microprocessor; Segmentation LCDs, serial line interface are connected with the low-power consumption microprocessor.
The man-machine interface part mainly is made up of following 10 parts: arm processor, keyboard, LCDs, SD card, audio output interface, printer parallel interface, USB interface, Ethernet interface, switching value interface.The input of arm processor, output are connected with keyboard, LCDs, SD card, audio output interface, printer parallel interface, USB interface, Ethernet interface, the output of switching value interface, input respectively.
Electric principle such as Fig. 3 of data processing section, the positive-negative output end Vo+ of iron-core coil, Vo-meet positive-negative input end V+, the V-of signal conditioner 1 respectively.The input end Qi of the output terminal Q termination charge amplifier of acoustical vibration sensor, the charge amplifier output end vo meets the input anode V+ of signal conditioner 2, and another input end V-of signal conditioner 2 connects public ground.The JTAG debugging interface is used for debugging and downloads applications into hardware, connects TLCK, TCK, TMS, TDI, the TDO port of microprocessor respectively.Microprocessor MSP430F5438A is through two output ports and two SPI mouth control signal conditioners 1 and signal conditioner 2; Wherein P2.0 and P2.1 meet the sheet choosing end CS_N of signal conditioner 1,2 respectively, and USCB1 is connected with SDI, SDO, the SCLK of signal conditioner 1,2 respectively with UCSB2.The output port P1.4 of microprocessor meets the sheet choosing end/S of nonvolatile memory FM25V10, and SPI interface UCB0 connects C, D, the Q end of FM25V10.The UART port UCA0 of microprocessor and output port P1.0, P1.1 connect RXD0, TXD0, IGT, the PowerDown port of mobile communications network module MC39i respectively.The UART port UCA1 of microprocessor and output port P1.2, P1.3 connect RXD0, TXD0, PPS, the STANDBY port of GPS module SKG16 respectively.System is by the 20AH/7.2V lithium battery power supply, and cathode of lithium battery ground connection anodally is transformed into analog telephone 3.3VA and digital power 3.3VD through two DC/DC LM2574.
Wherein:
The circuit of charge amplifier constitutes like Fig. 7, is made up of amplifier circuit, and its reference circuits is as shown in Figure 6, and it is made up of operational amplifier; Reference circuits is made up of U2REF3212,1,2 end ground connection, 3,4 ends meet power supply+3.3V through resistance 5.1 Ω, 5,6 ends through resistance R 8 to V
Mid, while V
MidThrough capacitor C
14Ground connection; Amplifier is made up of operational amplifier U1 TL061; The Qi end connects capacitor C 9 and capacitor C 13 after resistance R 14; The two ends of capacitor C 9 and capacitor C 13 other terminating resistor R17; Connect 2 ("-" input ends) end of operational amplifier TL061 after capacitor C 13 is connected termination parallel connection with resistance R 17 capacitor C 20 and the resistance R 19, capacitor C 9 is connected 6 ends of termination operational amplifier TL061 with resistance R 17, and this 6 end arrives output terminal V through resistance R 16
0The Si end connects 3 ("+" input ends) end of operational amplifier TL061 after resistance R 15 connects parallelly connected capacitor C 15 and resistance R 18, the Si end is gone back connecting resistance R9 to V after resistance R 15 simultaneously
Mid, connect capacitor C 28 to ground; The 4 end ground connection of operational amplifier TL061,7 termination powers+3.3V;
The circuit of programme-controlled gain amplifying circuit constitutes as shown in Figure 8, and it is made up of operational amplifier U3 AD623, and the Vin+ of U3 and Vin-end meet the V+ and the V-of programme-controlled gain amplifying circuit respectively; The Vout of Vout termination programme-controlled gain amplifying circuit; Rg-, Rg+ termination parallel resistor R20, resistance R 21 and resistance R 20, resistance R 21 respectively connect normal open switch S3, the S4 of Cain2, Cain1; The V+ of U3 meets power supply+3.3V, V-ground connection; Ref to ground, arrives V through resistance R 13 through capacitor C 8
Mid
The circuit of BPF. constitutes as shown in Figure 9, and it is the Butterworth bandwidth-limited circuit that is made up of 1 two-way operational amplifier, and the two-way amplifier of two-way operational amplifier U6 is respectively U6A, U6B; Vout divides three tunnel: one road connecting resistance R23 to connect the input end 2 of U6A operational amplifier through capacitor C 24 to ground the second tunnel after resistance R 22; Third Road connects operational amplifier U6A output terminal 1 again after joining with the resistance R 27 of another termination operational amplifier U6A input end 2 after the capacitor C 23; The 4 end ground connection of U6A, 8 termination powers+3.3V, and 8 termination capacitor C21 are to ground; Also divide connect the input end 6 that capacitor C 27 after meet U6B at three the tunnel: the one tunnel behind the output terminal 1 connecting resistance R28 of U6A; The second the tunnel connects operational amplifier U6A output terminal 7 again after joining with the resistance R 30 of another termination operational amplifier U6B input end 6 after the capacitor C 25; Third Road arrives ground through resistance R 29; The input end 5 of U6B meets V
MidAnd through capacitor C 22 to ground; U6A output terminal 7 meets MFB;
The circuit of analog to digital converter constitutes shown in figure 10, and it is made up of 2 operational amplifier U5A, U5B and analog to digital converter U4; MFB connects "+" input end 3 of operational amplifier U5A, and "-" input end 2 of operational amplifier U5A links to each other with output terminal 1,4 end ground connection, and 8 termination powers+3.3V, and 8 termination capacitor C17 are to ground; Connect 2 ends of analog to digital converter U4 behind the operational amplifier U5A output terminal 1 connecting resistance R31; V
MidConnect "+" input end 5 of operational amplifier U5B, "-" input end 6 links to each other with output terminal 7, connects 3 ends of analog to digital converter U4 behind the output terminal 7 connecting resistance R32; To ground, also arrive ground behind the 3 termination capacitor C11 behind the 2 termination capacitor C10 of analog to digital converter U4, and connect capacitor C 12 between 2,3 ends; 1 end one tunnel of analog to digital converter U4 connects capacitor C 29 backs to ground, and another road meets V through resistance R 10
Mid5 ends, 6 ends, 7 ends meet CSN, SDO, SCLK after connecting resistance R35, resistance R 34, the resistance R 33 respectively; 8 ends meet power supply+3.3V through resistance R 11, and arrive ground through the electric capacity 19 of parallel connection with capacitor C 30.
Wherein:
U1 selects TL061;
U2 selects REF3212;
U3 selects AD623;
U4 selects ADS8325;
U5 selects SGMB58;
U6 selects SGMB58;
Resistance R 8 is selected 10 Ω;
Resistance R 9 is selected 10 Ω;
Resistance R 13 is selected 5.1 Ω;
Resistance R 15 is selected 22 Ω;
Resistance R 16 is selected 22 Ω;
Resistance R 17 is selected 100M Ω;
Resistance R 18 is selected 100M Ω;
Resistance R 19 is selected 2.2k Ω;
Resistance R 20 is selected 1k Ω;
Resistance R 21 is selected 11k Ω;
Resistance R 31 is selected 1k Ω;
Resistance R 32 is selected 1k Ω;
Resistance R 34 is selected 33 Ω;
Resistance R 35 is selected 33 Ω;
Capacitor C 8 is selected 1 μ f;
Capacitor C 9 is selected 1pf;
Capacitor C 11 is selected 1 μ f;
Capacitor C 13 is selected 0.1 μ f
Capacitor C 15 is selected 0.1 μ f;
Capacitor C 16 is selected 0.1 μ f;
Capacitor C 17 is selected 0.1 μ f;
Capacitor C 18 is selected 0.1 μ f;
Capacitor C 19 is selected 0.1 μ f;
Capacitor C 20 is selected 22pf;
Capacitor C 21 is selected 0.1 μ f;
Capacitor C 28 is selected 10 μ f;
Capacitor C 29 is selected 22 μ f;
Capacitor C 30 is selected 10 μ f;
Except that the above-mentioned part component parameter of having indicated; Other component parameter is different in first signal conditioner 1 and secondary signal conditioner 2; See table 1, parameter 1, parameter 2 are respectively the parameter of components and parts in first signal conditioner 1 and secondary signal conditioner 2.
Table 1
The electric principle of man-machine interface part is as shown in Figure 4.This part is a core with arm processor LPC2478FBD208, and it has resource on the abundant sheet, provides man-machine interface required most function.Need the part of extra interpolation have Ethernet physical interface transceiver part (KSZ8041NLI, HR601680), DAB codec chip (UDA1341TS), LCDs (TG320 * 240).
Data processing section and man-machine interface partly have the serial interface module of identical function, are used for accomplishing multimode data transmission between the two.This module is made up of 4 sub-module: SPI plate level interface, RS232 interface, low-consumption wireless interface, blue tooth interface.Wherein, the SPI interface is used for two parts and directly connects, and the RS232 interface is a wired connection, and the low-power consumption interface provides remote wireless connections, and blue tooth interface provides standardized wireless connections.
Serial interface module electricity principle is as shown in Figure 5, and related port indicates this module respectively in data processing section and man-machine interface different connected modes partly among MSP430F5438A and the LPC2478FBD208.Wherein the RS232 interface is realized by the MAX3232 chip, and DB9 is provided interface; The low-consumption wireless interface has the CC1100 chip to realize, work and 433MHz frequency range provide wave point; Blue tooth interface is realized that by BlueCore 02 integrated package work and 2.5GHz support complete Bluetooth communication protocol.
This example was through 3 months repeatedly test, and following functional test is normal:
Control data corporation operated from a distance pig tracing location receivers is provided with pig tracing location receivers running parameter, and inquiry refers to its duty;
When three kinds of rabbits that transmitter, installation electromagnetic launcher and installation permanent magnetism transmitter are not installed passed through each receiver model machine, indicator is correctly identification all;
The pig tracing location receivers can send to control data corporation through data with rabbit, and is stored in the nonvolatile memory; When communication abnormality, the pig tracing location receivers can be by setting-up time alignment time at interval, and temporal information is joined rabbit through in the data.
Be installed on open-air pig tracing location receivers and adopt design with burying, its intensity and water resistance can tolerate wet environment and boisterous invasion and attack.
Claims (11)
1. pipeline cleaner on-line tracing positioning system, module is formed when it is characterized in that it by a plurality of pig tracing location receivers, mobile communications network, control data corporation, GPS school; The a plurality of pig tracing location receivers that are installed on the buried pipeline are got in touch through mobile communications network and control data corporation, and module connects control data corporation during the GPS school got in touch with gps satellite.
2. a kind of pipeline cleaner on-line tracing positioning system according to claim 1 is characterized in that said control data corporation is made up of data processing and man-machine interface two parts, and data processing is connected with man-machine interface through serial line interface; Data processing section comprises the collection and the Intelligent treatment of data; Man-machine interface partly comprises auxiliary man-machine interaction and Data Post; The dual-cpu structure of split is adopted in data acquisition and man-machine interface, relies on the serial communication module swap data.
3. a kind of pipeline cleaner on-line tracing positioning system according to claim 2, module, mobile communication interface, nonvolatile memory, segmentation LCDs, serial line interface are formed when it is characterized in that said data processing section mainly by magnetic field induction coil and voltage signal processing circuit, acoustical vibration sensor and charge signal treatment circuit thereof, MSP430 low-power consumption microprocessor, GPS school;
The output of magnetic field induction coil connects voltage signal processing circuit, and voltage signal processing circuit output connects the low-power consumption microprocessor, and the low-power consumption microprocessor has output to connect the voltage signal processing circuit input; The output of acoustical vibration sensor connects the charge signal treatment circuit, and the output of charge signal treatment circuit connects the low-power consumption microprocessor, and the low-power consumption microprocessor has output to connect the charge signal treatment circuit; The input of module, mobile communication interface, nonvolatile memory during the GPS school, output are connected with output, the input of low-power consumption microprocessor; Segmentation LCDs, serial line interface are connected with the low-power consumption microprocessor;
The magnetic field induction coil after voltage signal processing circuit is to simulating signal filtering, amplification and analog to digital conversion, is defeated by the low-power consumption microprocessor with the field signal that measures; Acoustical vibration sensor acquisition rabbit through the time and pipe friction, the sound vibration signal that produced of bump, after the charge signal treatment circuit is with electric charge-voltage transformation, filtering, amplification and analog to digital conversion, be defeated by the low-power consumption microprocessor; The mobile communications network interface provides the remote radio communication ability; During the GPS school module through synchronous pulse per second (PPS) and serial line interface to the microprocessor output time information; Nonvolatile memory provides enough storage spaces, and record reaches thousands of record rabbits and passes through data.
4. a kind of pipeline cleaner on-line tracing positioning system according to claim 2 is characterized in that said man-machine interface part mainly is made up of arm processor, keyboard, LCDs, SD card, audio output interface, printer parallel interface, USB interface, Ethernet interface, switching value interface; The input of arm processor, output are connected with keyboard, LCDs, SD card, audio output interface, printer parallel interface, USB interface, Ethernet interface, the output of switching value interface, input respectively.
5. a kind of pipeline cleaner on-line tracing positioning system according to claim 2, it is characterized in that the electric principle of said data processing section is: the positive-negative output end Vo+ of iron-core coil, Vo-meet positive-negative input end V+, the V-of first signal conditioner (1) respectively; The input end Qi of the output terminal Q termination charge amplifier of acoustical vibration sensor, the charge amplifier output end vo meets the input anode V+ of secondary signal conditioner (2), and another input end V-of secondary signal conditioner (2) connects public ground; JTAG is used to debug and downloads applications into TLCK, TCK, TMS, TDI, the TDO port that the hardware debug interface is connected microprocessor respectively; Microprocessor MSP430F5438A controls first signal conditioner (1) and secondary signal conditioner (2) through two output ports and two SPI mouths; Wherein P2.0 and P2.1 meet the sheet choosing end CS_N of first signal conditioner (1), secondary signal conditioner (2) respectively, and USCB1 is connected with SDI, SDO, the SCLK of first signal conditioner (1), secondary signal conditioner (2) respectively with UCSB2; The output port P1.4 of microprocessor meets the sheet choosing end/S of nonvolatile memory FM25V10, and SPI interface UCB0 connects C, D, the Q end of FM25V10; The UART of microprocessor, UCA0 port and output port P1.0, P1.1 connect RXD0, TXD0, IGT, the PowerDown port of mobile communications network module MC39i respectively; The UART of microprocessor, UCA1 port and output port P1.2, P1.3 connect RXD0, TXD0, PPS, the STANDBY port of GPS module SKG16 respectively; Data processing section is by the 20AH/7.2V lithium battery power supply, and cathode of lithium battery ground connection anodally is transformed into analog telephone 3.3VA and digital power 3.3VD through two DC/DC LM2574.
6. a kind of pipeline cleaner on-line tracing positioning system according to claim 5 is characterized in that said charge amplifier is made up of amplifier and reference circuits, and charge amplifier is made up of operational amplifier.
7. a kind of pipeline cleaner on-line tracing positioning system according to claim 5 is characterized in that said first signal conditioner (1) and secondary signal conditioner (2) circuit are made up of programme-controlled gain amplifying circuit, BPF., analog to digital converter; The input of said programme-controlled gain amplifying circuit output tape splicing bandpass filter, the output of BPF. connects the input of analog to digital converter; Said programme-controlled gain amplifying circuit is made up of operational amplifier; Said BPF. is the Butterworth filtering circuit that is made up of 2 operational amplifiers.
8. a kind of pipeline cleaner on-line tracing positioning system according to claim 7 is characterized in that said analog to digital converter is made up of 2 operational amplifier U5A, U5B and analog to digital converter U4; MFB connects "+" input end 3 of operational amplifier U5A, and "-" input end 2 of operational amplifier U5A links to each other with output terminal 1,4 end ground connection, and 8 termination powers+3.3V, and 8 termination capacitor C17 are to ground; Connect 2 ends of analog to digital converter U4 behind the operational amplifier U5A output terminal 1 connecting resistance R31; V
MidConnect "+" input end 5 of operational amplifier U5B, "-" input end 6 links to each other with output terminal 7, connects 3 ends of analog to digital converter U4 behind the output terminal 7 connecting resistance R32; To ground, also arrive ground behind the 3 termination capacitor C11 behind the 2 termination capacitor C10 of analog to digital converter U4, and connect capacitor C 12 between 2,3 ends; 1 end one tunnel of analog to digital converter U4 connects capacitor C 29 backs to ground, and another road meets V through resistance R 10
Mid5 ends, 6 ends, 7 ends meet CSN, SDO, SCLK after connecting resistance R35, resistance R 34, the resistance R 33 respectively; 8 ends meet power supply+3.3V through resistance R 11, and arrive ground through the capacitor C 19 of parallel connection with capacitor C 30.
9. a kind of pipeline cleaner on-line tracing positioning system according to claim 2; The electric principle that it is characterized in that said man-machine interface part is to be core with arm processor LPC2478FBD208, is added with Ethernet physical interface transceiver part KSZ8041NLI and HR601680, DAB codec chip UDA1341TS, LCDs TG320 * 240.
10. a kind of pipeline cleaner on-line tracing positioning system according to claim 2 is characterized in that the serial interface module that has identical function in said data processing section and the man-machine interface part is made up of 4 sub-module: be used for RS232 interface that two parts directly are connected SPI plate level interface, wired connection, the low-consumption wireless interface that remote-wireless connects, the blue tooth interface that the standardization wireless connections are provided are provided;
Said serial interface module electricity principle is: related port indicates this module respectively in data processing section and man-machine interface different connected modes partly among MSP430F5438A and the LPC2478FBD208; Wherein the RS232 interface selects the MAX3232 chip, and DB9 is provided interface; The low-consumption wireless interface selects the CC1100 chip, works in the 433MHz frequency range, and wave point is provided; Blue tooth interface selects BlueCore 02 integrated package, works in the 2.5GHz frequency range, supports complete Bluetooth communication protocol.
11. a kind of pipeline cleaner on-line tracing positioning system according to claim 1; It is characterized in that said first mounting points of pig tracing location receivers is located at the rabbit starting station or apart from 1～2km place, the rabbit starting station, the last mounting points is arranged on rabbit receiving station or apart from rabbit receiving station 1～2km place; At pipeline intermediate valve chamber, branch line, wear leap, turning, difference of elevation and put significantly mounting points is set; Distance between two mounting points is in 3～5 kilometer range.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010202155254U CN202110294U (en) | 2010-06-04 | 2010-06-04 | Online tracking and positioning system for pipeline cleaner |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010202155254U CN202110294U (en) | 2010-06-04 | 2010-06-04 | Online tracking and positioning system for pipeline cleaner |
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| CN202110294U true CN202110294U (en) | 2012-01-11 |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102269825A (en) * | 2010-06-04 | 2011-12-07 | 中国石油天然气股份有限公司 | Online tracking and positioning system for pipeline cleaner |
| US9172406B2 (en) | 2013-05-03 | 2015-10-27 | Control Devices, Inc. | Pressure resistant housing device for protecting an electromagnetic transmitter |
| US9535039B2 (en) | 2014-04-30 | 2017-01-03 | Control Devices, Inc. | Acoustic transmitter and method for underwater pipeline inspection gauges |
| CN111854931A (en) * | 2020-07-21 | 2020-10-30 | 北京锦鑫科技发展有限公司 | Intelligent ball-following monitoring pile and monitor for detection in buried pressure pipeline |
| RU2751271C1 (en) * | 2020-06-18 | 2021-07-12 | Общество с ограниченной ответственностью "Научно-производственное предприятие "Техносфера-МЛ" | Method for detecting unsanctioned tie-ins in a pipeline and apparatus for implementation thereof |
-
2010
- 2010-06-04 CN CN2010202155254U patent/CN202110294U/en not_active Expired - Lifetime
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102269825A (en) * | 2010-06-04 | 2011-12-07 | 中国石油天然气股份有限公司 | Online tracking and positioning system for pipeline cleaner |
| US9172406B2 (en) | 2013-05-03 | 2015-10-27 | Control Devices, Inc. | Pressure resistant housing device for protecting an electromagnetic transmitter |
| US9535039B2 (en) | 2014-04-30 | 2017-01-03 | Control Devices, Inc. | Acoustic transmitter and method for underwater pipeline inspection gauges |
| RU2751271C1 (en) * | 2020-06-18 | 2021-07-12 | Общество с ограниченной ответственностью "Научно-производственное предприятие "Техносфера-МЛ" | Method for detecting unsanctioned tie-ins in a pipeline and apparatus for implementation thereof |
| CN111854931A (en) * | 2020-07-21 | 2020-10-30 | 北京锦鑫科技发展有限公司 | Intelligent ball-following monitoring pile and monitor for detection in buried pressure pipeline |
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