CN202105652U - Novel multi-phase stirring reactor - Google Patents
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Abstract
本实用新型涉及一种新型多相搅拌反应器,包括筒体,上封头和下封头,筒体中心设有搅拌轴,传动机构设于上封头的上部且与搅拌轴相连接,支撑机构设于下封头的下部且与搅拌轴相连接,其特点是:所述搅拌轴上设有主搅拌器和副搅拌器,所述筒体内设有多个换热板片组成的换热器组,筒体外壁上设有换热介质入口和物料出口,上封头外壁上设有物料入口和换热介质出口,下封头外壁上设有排料口和气体入口。该反应器使反应物轴向流和径向流同时存在,能更好地使物料快速混合均匀,换热板片以一定角度辐射状方式均布在筒体的中心轴周围,保证了反应器中温度均衡,具有结构简单,强化传热的特点。
The utility model relates to a novel multiphase stirring reactor, which comprises a cylinder body, an upper seal head and a lower seal head. A stirring shaft is arranged in the center of the cylinder body. The mechanism is located at the lower part of the lower head and is connected with the stirring shaft. Its characteristics are: the stirring shaft is equipped with a main stirrer and a secondary stirrer, and the cylinder is equipped with a heat exchange plate composed of multiple heat exchange plates. The outer wall of the cylinder is provided with a heat exchange medium inlet and a material outlet, the outer wall of the upper head is provided with a material inlet and a heat exchange medium outlet, and the outer wall of the lower head is provided with a discharge port and a gas inlet. The reactor enables the axial flow and radial flow of reactants to exist at the same time, which can better mix the materials quickly and evenly. The heat exchange plates are evenly distributed around the central axis of the cylinder at a certain angle in a radial manner, ensuring that the reactor Medium temperature balance, simple structure and enhanced heat transfer.
Description
技术领域 technical field
本实用新型涉及一种化工设备,特别涉及一种应用于化工领域中具有放热或吸热化学反应的多相反应器。The utility model relates to chemical equipment, in particular to a multi-phase reactor with exothermic or endothermic chemical reactions applied in the chemical industry.
背景技术 Background technique
在化工反应中,具有放热或吸热的多相反应比较常见,为了更好的控制反应温度,对于具有放热或吸热的多相反应器的热交换技术的开发一直在为人们所关注。比如纯粹径向流等温反应器或者纯粹轴向流等温反应器的开发与应用。在具有放热或吸热反应的多相反应器中,流体的流动状态对反应器中的各相混合的快慢与程度影响极大,从而制约了多相反应的反应速率的进一步提高,这也是纯粹径向流等温反应器或者纯粹轴向流等温反应器的不足之处;同时,由于反应过程中存在放热或吸热现象,还应及时把反应过程中的多余热移走或补充热量,由此出现的板壳式等温反应器得到了应用,相对于反应器内盘管换热器而言,取得了更好的效果。目前在板壳式等温反应器中用到的换热板片往往为实心的,或以某种方式固定在实心板上。以实心的换热板片为换热单元开发的多相反应器虽然换热效率大为提高,但也正因为所用的换热板片为实心的,也制约了反应器中流体的流动方向,要么径向流动,要么轴向流动,限制了各相之间的混合速度及混合程度,不利于此类反应器发挥其更大作用。In chemical reactions, heterogeneous reactions with exothermic or endothermic are more common. In order to better control the reaction temperature, the development of heat exchange technology for heterogeneous reactors with exothermic or endothermic has been attracting attention. . For example, the development and application of pure radial flow isothermal reactor or pure axial flow isothermal reactor. In a multiphase reactor with exothermic or endothermic reactions, the flow state of the fluid has a great influence on the speed and degree of mixing of the various phases in the reactor, thus restricting the further improvement of the reaction rate of the multiphase reaction, which is also The shortcomings of pure radial flow isothermal reactors or pure axial flow isothermal reactors; at the same time, due to the exothermic or endothermic phenomena in the reaction process, the excess heat in the reaction process should be removed or supplemented in time. The resulting plate-shell isothermal reactor has been applied, and has achieved better results than the coil heat exchanger inside the reactor. At present, the heat exchange plates used in the plate-shell isothermal reactor are often solid, or fixed on the solid plate in some way. Although the heat exchange efficiency of the multiphase reactor developed with solid heat exchange plates as the heat exchange unit is greatly improved, it also restricts the flow direction of the fluid in the reactor because the heat exchange plates used are solid. Either radial flow or axial flow limits the mixing speed and degree of mixing between the phases, which is not conducive to this type of reactor to play its greater role.
发明内容 Contents of the invention
本实用新型的目的在于针对目前多相等温反应器结构不良而造成存在流体流动受限制,从而出现不均匀温区的问题,提供一种适用于伴随放热或吸热反应既能更好地使物料快速混合,混合均匀,且更好的保证反应器中温度均匀分布的多相搅拌反应器。The purpose of this utility model is to solve the problem that fluid flow is restricted due to poor structure of current multi-phase thermal reactors, resulting in uneven temperature zones, and to provide a method suitable for exothermic or endothermic reactions that can better use The material is mixed quickly and evenly, and it is a multi-phase stirred reactor that can better ensure the uniform temperature distribution in the reactor.
为达到上述目的,本实用新型采用的技术方案是:一种新型多相搅拌反应器,包括筒体(6),上封头(3)和下封头(8)分别通过法兰与筒体(6)连接,筒体(6)中心设有搅拌轴(19),传动机构(1)设于上封头(3)的上部且与搅拌轴(19)相连接,支撑机构(11)设于下封头(8)的下部且与搅拌轴(19)相连接,其特征在于;所述搅拌轴(19)上设有至少两个搅拌器,即主搅拌器(9)和副搅拌器(15),所述筒体(6)内设有多个换热板片(5)组成的换热器组、换热介质入口环形管(16)和换热介质出口环形管(18),换热介质入口环形管(16)通过入口连接通道(4a)与换热板片(5)相连通,换热介质出口环形管(18)通过出口连接通道(20a)与换热板片(5)相连通,筒体(6)外壁上设有换热介质入口(4)和物料出口(17),上封头(3)外壁上设有物料入口(2)和换热介质出口(20),下封头(8)外壁上设有排料口(10)和气体入口(12),设于主搅拌器(9)之下的气体分布器(13)与气体入口(12)相连通。In order to achieve the above-mentioned purpose, the technical solution adopted by the utility model is: a novel multiphase stirred reactor, including a cylinder (6), an upper head (3) and a lower head (8) through the flange and the cylinder respectively. (6) connection, a stirring shaft (19) is provided at the center of the cylinder body (6), the transmission mechanism (1) is located on the upper part of the upper head (3) and is connected with the stirring shaft (19), and the supporting mechanism (11) is provided with The lower part of the lower head (8) is connected to the stirring shaft (19), and is characterized in that the stirring shaft (19) is provided with at least two stirrers, namely the main stirrer (9) and the auxiliary stirrer (15), the cylinder (6) is provided with a heat exchanger group composed of a plurality of heat exchange plates (5), a heat exchange medium inlet annular pipe (16) and a heat exchange medium outlet annular pipe (18), The heat exchange medium inlet annular pipe (16) communicates with the heat exchange plate (5) through the inlet connection channel (4a), and the heat exchange medium outlet annular pipe (18) communicates with the heat exchange plate (5) through the outlet connection channel (20a). ) are connected, the outer wall of the cylinder (6) is provided with a heat exchange medium inlet (4) and a material outlet (17), and the outer wall of the upper head (3) is provided with a material inlet (2) and a heat exchange medium outlet (20) , the outer wall of the lower head (8) is provided with a discharge port (10) and a gas inlet (12), and the gas distributor (13) located under the main agitator (9) communicates with the gas inlet (12).
所述的换热板片(5)的形状具有特定的曲率半径,换热板片(5)以一定角度α、辐射状方式均布在筒体(6)的中心轴周围。The shape of the heat exchange plates (5) has a specific radius of curvature, and the heat exchange plates (5) are evenly distributed around the central axis of the cylinder (6) in a radial manner at a certain angle α.
所述的换热板片(5)分布角度α为20°~60°。The distribution angle α of the heat exchange plates (5) is 20°-60°.
所述的换热板片(5)设有至少两组换热介质通道组(25),每个换热介质通道组(25)中设有2-3个换热介质通道(24)。The heat exchange plate (5) is provided with at least two sets of heat exchange medium channel groups (25), and each heat exchange medium channel group (25) is provided with 2-3 heat exchange medium channels (24).
所述的换热介质通道(24)的截面为菱形。The cross-section of the heat exchange medium channel (24) is rhombus.
所述换热介质通道组(25)之间设有空隙(23)。Gaps (23) are provided between the heat exchange medium channel groups (25).
本实用新型的有益效果是:由于设有主搅拌器和副搅拌器,使反应物轴向流和径向流同时存在,能更好地使物料快速混合均匀;换热板片以一定角度辐射状方式均布在筒体的中心轴周围,保证了反应器中温度均衡,具有结构简单,强化传热的特点。The beneficial effects of the utility model are: due to the main agitator and the auxiliary agitator, the axial flow and the radial flow of the reactants exist at the same time, and the materials can be mixed quickly and evenly; the heat exchange plate radiates at a certain angle The shape is evenly distributed around the central axis of the cylinder, which ensures the temperature balance in the reactor, and has the characteristics of simple structure and enhanced heat transfer.
附图说明 Description of drawings
图1是本实用新型结构示意图;Fig. 1 is a structural representation of the utility model;
图2是本实用新型换热板片布置方式示意图之一;Fig. 2 is one of the schematic diagrams of the layout of the heat exchange plates of the present invention;
图3是本实用新型换热板片布置方式示意图之二;Figure 3 is the second schematic diagram of the layout of the heat exchange plates of the present invention;
图4是本实用新型换热板片的正面示意图;Fig. 4 is a schematic front view of the heat exchange plate of the present invention;
图5是图4的A向示意图;Fig. 5 is a schematic diagram of A direction of Fig. 4;
图6是图4的B-B剖面图。Fig. 6 is a B-B sectional view of Fig. 4 .
具体实施方式 Detailed ways
下面结合附图对本实用新型作进一步详细说明。Below in conjunction with accompanying drawing, the utility model is described in further detail.
实施例1:见图1,2、3,一种新型多相搅拌反应器,包括筒体6,上封头3和下封头8分别通过法兰与筒体6连接,筒体6中心设有搅拌轴19,传动机构1设于上封头3的上部且与搅拌轴19相连接,支撑机构11设于下封头8的下部且与搅拌轴19相连接,其特点是:所述搅拌轴19上设有两个搅拌器,即主搅拌器9和副搅拌器15,所述筒体6内设有多个换热板片5组成的换热器组、换热介质入口环形管16和换热介质出口环形管18,换热介质入口环形管16通过入口连接通道4a与换热板片5相连通,换热介质出口环形管18通过出口连接通道20a与换热板片5相连通,筒体6外壁上设有换热介质入口4和物料出口17,上封头3外壁上设有物料入口2和换热介质出口20,下封头8外壁上设有排料口10和气体入口12,设于主搅拌器9之下的气体分布器13与气体入口12相连通。Embodiment 1: See Fig. 1, 2, 3, a kind of novel heterogeneous stirring reactor, comprises
所述的换热板片5的形状具有特定的曲率半径,换热板片5以一定角度α、辐射状方式均布在筒体6的中心轴周围。The shape of the
所述的换热板片5分布角度α为20°~60°。The distribution angle α of the
所述的换热板片5设有两组换热介质通道组25,每个换热介质通道组25中设有2个换热介质通道24。The
所述的换热介质通道24的截面为菱形。The cross-section of the heat exchange medium channel 24 is rhombus.
所述的换热介质通道组25之间设有空隙23。
主搅拌器9的作用是使流体沿着筒体6径向流动,形成径向流;而副搅拌器15沿着筒体6轴线向下流动,形成轴向流。换热介质通过换热介质入口4进入筒体6中的换热介质入口环形管16,并进一步被分配到各个换热板片5中,换热介质在各自的换热板片5中沿着筒体6轴线向下流动,并在换热板片5的底部径向折流又沿着筒体6轴向方向向上流动,在换热板片5的上方进入换热介质出口环形管18,进而由换热介质出口20流出反应器。The function of the
换热板片5在筒体6中的固定方式,其上端由两部分来固定,其一为换热介质入口环形管16和换热介质出口环形管18作为固定方式;其二为换热板片5以筒体径向而言,其外缘通过固定件14固定在筒体6内壁上的换热板片外缘固定圈22来进行固定,其内缘由位于换热板片内缘固定圈21来进行固定。换热板片5的下端的固定是以上所述的“其二”方法来进行固定,且在其下端换热板片内缘固定圈21通过筋板7与换热板片外缘固定圈22相连接。换热板片5的这种固定方式,可增强其强度,更好地满足搅拌器存在而造成的流体的强烈径向和轴向流动。The fixing method of the
在筒体6的下封头8处设计了气体入口12,气体可由气体入口12进入位于反应器下部的且在主搅拌器9之下的气体分布器13,从而进入反应器内。A
见图2、3,换热板片5在反应器筒体6中的径向布置方式,换热板片5的内缘与内缘固定圈21接触,通过该接触点的换热板片5之上的切线与通过该接触点的筒体6直径间呈α角度,角度α可以在20°~60°之间调整;角度α的方向与筒体6内的流体径向流动方向一致。See Figures 2 and 3, the radial arrangement of the
见图4,换热介质由入口连接通道4a进入换热板片5,并由出口连接通道20a流出,图中表示了换热介质在换热板片5中一种流动方式(U形)及其流向。As shown in Figure 4, the heat exchange medium enters the
见图5、6,换热板片5设有两组换热介质通道组25,每个换热介质通道组25中含有两个换热介质通道24,且换热介质通道24的截面为菱形。换热板片5在两个换热介质通道组25之间留有一定的空隙23,目的是使反应器内的物料通过,减小反应器筒体6内流动阻力,并有助于筒体6内各相物料的快速与充分混合。As shown in Figures 5 and 6, the
实施例2:同实施例1,只是所述搅拌轴19上设有3个搅拌器,所述的换热板片5设有3组换热介质通道组25,每个换热介质通道组25中设有3个通道24。Embodiment 2: Same as
以上所述仅为本实用新型的较佳实施例,并不用以限制本实用新型,凡在本实用新型的精神和原则之内所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。The above descriptions are only preferred embodiments of the present utility model, and are not intended to limit the present utility model. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present utility model shall be included in the present utility model. within the scope of the new protection.
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
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CN102247792A (en) * | 2011-04-30 | 2011-11-23 | 甘肃银光聚银化工有限公司 | Novel polyphase stirred reactor |
CN104226228A (en) * | 2014-09-30 | 2014-12-24 | 山东瑞丰高分子材料股份有限公司 | MBS (Methyl methacrylate-Butadiene-Styrene) emulsion polymerization reaction kettle |
CN114377613A (en) * | 2022-02-21 | 2022-04-22 | 一重集团大连工程建设有限公司 | A high-efficiency polymerization kettle with a thin-walled inner cylinder |
CN116406728A (en) * | 2021-12-29 | 2023-07-11 | 内蒙古蒙牛乳业(集团)股份有限公司 | Material liquid temperature control device and ice cream production line |
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2011
- 2011-04-30 CN CN2011201365014U patent/CN202105652U/en not_active Expired - Fee Related
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
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CN102247792A (en) * | 2011-04-30 | 2011-11-23 | 甘肃银光聚银化工有限公司 | Novel polyphase stirred reactor |
CN104226228A (en) * | 2014-09-30 | 2014-12-24 | 山东瑞丰高分子材料股份有限公司 | MBS (Methyl methacrylate-Butadiene-Styrene) emulsion polymerization reaction kettle |
CN104226228B (en) * | 2014-09-30 | 2016-06-22 | 山东瑞丰高分子材料股份有限公司 | MBS emulsion polymerization still |
CN116406728A (en) * | 2021-12-29 | 2023-07-11 | 内蒙古蒙牛乳业(集团)股份有限公司 | Material liquid temperature control device and ice cream production line |
CN114377613A (en) * | 2022-02-21 | 2022-04-22 | 一重集团大连工程建设有限公司 | A high-efficiency polymerization kettle with a thin-walled inner cylinder |
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