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CN202094788U - Novel eddy current brake - Google Patents

Novel eddy current brake Download PDF

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Publication number
CN202094788U
CN202094788U CN2011201328532U CN201120132853U CN202094788U CN 202094788 U CN202094788 U CN 202094788U CN 2011201328532 U CN2011201328532 U CN 2011201328532U CN 201120132853 U CN201120132853 U CN 201120132853U CN 202094788 U CN202094788 U CN 202094788U
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retarder
stator
coil
rotor disc
eddy current
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CN2011201328532U
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盖力古·阿岚
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Telma Vehicle Braking System Shanghai Co Ltd
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Telma Vehicle Braking System Shanghai Co Ltd
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    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/60Other road transportation technologies with climate change mitigation effect
    • Y02T10/64Electric machine technologies in electromobility

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Abstract

一种新型电涡流缓速器,包括前转子盘和后转子盘,前转子盘和后转子盘分别与传动轴相连接,前转子盘和后转子盘之间设置有定子,定子固定在底盘上,定子上设置有线圈绕组,线圈绕组中各线圈的极性正负交替设置,所述线圈设置有10个,在定子上按圆形阵列均匀排布。这种新型电涡流缓速器改变了传统的缓速器设计理念,将常规缓速器8个线圈结构调整为10个,这样线圈的布置圆可以增大,并且可以增加缓速器线圈的空间占有率,同时保证了缓速器内部的内孔加大。

Figure 201120132853

A new type of eddy current retarder, including a front rotor disc and a rear rotor disc, the front rotor disc and the rear rotor disc are respectively connected to the transmission shaft, a stator is arranged between the front rotor disc and the rear rotor disc, and the stator is fixed on the chassis , the stator is provided with a coil winding, and the polarity of each coil in the coil winding is alternately arranged to be positive and negative, and there are 10 coils, which are evenly arranged in a circular array on the stator. This new type of eddy current retarder changes the traditional retarder design concept, and adjusts the conventional retarder's 8 coil structure to 10, so that the layout circle of the coil can be enlarged, and the space of the retarder coil can be increased Occupancy, while ensuring that the inner hole inside the retarder is enlarged.

Figure 201120132853

Description

一种新型电涡流缓速器A new type of eddy current retarder

技术领域 technical field

本实用新型涉及一种新型电涡流缓速器。The utility model relates to a novel eddy current retarder.

背景技术 Background technique

电涡流缓速器是一种汽车辅助制动装置,该装置安装在汽车驱动桥与变速箱之间,通过电磁感应原理实现无接触制动,是制动系统的一个必要补充,但不能取代主制动系统。电涡流缓速器一般由定子、转子及固定支架组成。缓速器工作时,定子线圈内通电产生磁场,而转子随传动轴一起旋转。转子切割定子产生的磁力线,从而在转子盘内部产生涡旋状的感应电流。这样,定子就会向转子施加一个阻碍转子旋转的电磁力,从而产生制动力矩。同时,涡流在具有一定电阻的转子盘内部流通,由于电阻的热效应会把电能转化为热能,这样,车辆行驶的动能就通过电磁感应和电阻发热最终转化为热能散发。在汽车正常行驶时,尽管转子随传动轴高速旋转,但由于此时线圈不通电,铁芯没有磁场,故不产生制动力矩,若线圈通激磁电流,数个铁芯便产生数个磁场,通过铁芯的部分磁通量增加,离开铁芯的部分磁通量减少,从而使转子盘中产生电涡流,载流的转子盘在磁场中受到力的作用,其作用方向与转子盘的旋转方向相反,阻碍转子盘的转动,从而使电涡流缓速器产生制动力矩。电涡流缓速器所产生的制动力矩,可由激磁电流控制装置来调节,通过线圈的激磁电流越大,磁场越强,制动力矩就越大。The eddy current retarder is an auxiliary braking device for automobiles. The device is installed between the drive axle and the gearbox. It realizes non-contact braking through the principle of electromagnetic induction. It is a necessary supplement to the braking system, but it cannot replace the main Braking System. The eddy current retarder is generally composed of a stator, a rotor and a fixed bracket. When the retarder is working, the stator coil is energized to generate a magnetic field, and the rotor rotates with the transmission shaft. The rotor cuts the magnetic field lines generated by the stator, thereby generating a vortex-shaped induced current inside the rotor disk. In this way, the stator will apply an electromagnetic force to the rotor that hinders the rotation of the rotor, thereby generating a braking torque. At the same time, the eddy current circulates inside the rotor disk with a certain resistance, and the thermal effect of the resistance will convert the electric energy into heat energy. In this way, the kinetic energy of the vehicle will be converted into heat energy and dissipated through electromagnetic induction and resistance heating. When the car is running normally, although the rotor rotates with the transmission shaft at a high speed, since the coil is not energized at this time, the iron core has no magnetic field, so no braking torque is generated. If the coil passes the excitation current, several iron cores will generate several magnetic fields. Part of the magnetic flux passing through the iron core increases, and part of the magnetic flux leaving the iron core decreases, so that eddy currents are generated in the rotor disk, and the current-carrying rotor disk is subjected to force in the magnetic field, and its acting direction is opposite to the rotation direction of the rotor disk. The rotation of the rotor disk makes the eddy current retarder generate braking torque. The braking torque generated by the eddy current retarder can be adjusted by the excitation current control device. The greater the excitation current passing through the coil, the stronger the magnetic field, and the greater the braking torque.

中国市场上9米以下的客车对电涡流缓速器的要求有如下特点:总量要求轻、工作电流要求小、体积要求小,同时缓速器的内孔布置要求大,这样可以满足不同的应用需求。The requirements for eddy current retarders for passenger cars under 9 meters in the Chinese market have the following characteristics: light weight requirements, small operating current requirements, and small volume requirements. Application requirements.

实用新型内容 Utility model content

为了解决上述问题,本实用新型提供一种新型电涡流缓速器。In order to solve the above problems, the utility model provides a novel eddy current retarder.

本实用新型为解决其技术问题所采用的技术方案是,The technical scheme that the utility model adopts for solving its technical problem is,

一种新型电涡流缓速器,包括前转子盘和后转子盘,前转子盘和后转子盘分别与传动轴相连接,前转子盘和后转子盘之间设置有定子,定子固定在底盘上,定子上设置有线圈绕组,线圈绕组中各线圈的极性正负交替设置,所述线圈设置有10个,在定子上按圆形阵列均匀排布。A new type of eddy current retarder, including a front rotor disc and a rear rotor disc, the front rotor disc and the rear rotor disc are respectively connected to the transmission shaft, a stator is arranged between the front rotor disc and the rear rotor disc, and the stator is fixed on the chassis , the stator is provided with a coil winding, and the polarity of each coil in the coil winding is alternately arranged to be positive and negative, and there are 10 coils, which are uniformly arranged in a circular array on the stator.

定子上相邻两个线圈的极性设置为相反,当线圈接通直流电流时,各线圈产生磁场,转子总成随车辆传动部分高速旋转切割磁力线,产生反向力矩,产生的阻力通过差速器平均分配到两个后轮上,从而达到使车辆减速的目的。The polarities of the two adjacent coils on the stator are set to be opposite. When the coils are connected with DC current, each coil generates a magnetic field, and the rotor assembly rotates at high speed with the transmission part of the vehicle to cut the magnetic force lines, generating reverse torque, and the generated resistance passes through the differential speed. The brakes are evenly distributed to the two rear wheels, so as to achieve the purpose of slowing down the vehicle.

本实用新型的有益效果是,这种新型电涡流缓速器改变了传统的缓速器设计理念,将常规缓速器8个线圈结构调整为10个,这样线圈的布置圆可以增大,并且可以增加缓速器线圈的空间占有率,同时保证了缓速器内部的内孔加大。The beneficial effect of the utility model is that the new eddy current retarder changes the traditional retarder design concept, and adjusts the conventional retarder from 8 coil structures to 10, so that the layout circle of the coils can be enlarged, and The space occupancy rate of the retarder coil can be increased, and at the same time, the inner hole inside the retarder is ensured to be enlarged.

附图说明 Description of drawings

图1是常规电涡流缓速器的结构示意图;Fig. 1 is the structural representation of conventional eddy current retarder;

图2是本实用新型提出的电涡流缓速器的结构示意图。Fig. 2 is a structural schematic diagram of the eddy current retarder proposed by the utility model.

具体实施方式 Detailed ways

为了使本实用新型实现的技术手段、创作特征、达成目的与功效易于明白了解,下面结合图示与具体实施例,进一步阐述本实用新型。In order to make the technical means, creative features, goals and effects achieved by the utility model easy to understand, the utility model will be further elaborated below in combination with illustrations and specific embodiments.

如图2所示,本实用新型提出的新型电涡流缓速器包括前转子盘211和后转子盘212,前转子盘和后转子盘分别与传动轴相连接,前转子盘和后转子盘之间设置有定子220,定子220固定在底盘上,定子220上设置有线圈绕组,线圈绕组中线圈221的极性正负交替设置,所述线圈221设置有10个,在定子220上按圆形阵列均匀排布。As shown in Figure 2, the novel eddy current retarder proposed by the utility model includes a front rotor disc 211 and a rear rotor disc 212, the front rotor disc and the rear rotor disc are respectively connected with the drive shaft, and the front rotor disc and the rear rotor disc are connected to each other. The stator 220 is arranged between them, the stator 220 is fixed on the chassis, and the coil winding is arranged on the stator 220, and the polarity of the coil 221 in the coil winding is arranged alternately. The array is evenly spaced.

定子上相邻两个线圈的极性设置为相反,当线圈接通直流电流时,各线圈产生磁场,转子总成随车辆传动部分高速旋转切割磁力线,产生反向力矩,产生的阻力通过差速器平均分配到两个后轮上,从而达到使车辆减速的目的。The polarities of the two adjacent coils on the stator are set to be opposite. When the coils are connected with DC current, each coil generates a magnetic field, and the rotor assembly rotates at high speed with the transmission part of the vehicle to cut the magnetic force lines, generating reverse torque, and the generated resistance passes through the differential speed. The brakes are evenly distributed to the two rear wheels, so as to achieve the purpose of slowing down the vehicle.

如图1所示的常规电涡流缓速器,其前转子盘111和后转子盘112之间设置了定子120,定子120上设置的线圈121为8个。本实用新型提出的新型电涡流缓速器改变了传统的缓速器设计理念,将常规缓速器的8个线圈结构调整为10个,这样线圈的布置圆可以增大,并且可以增加缓速器线圈的空间占有率,同时保证了缓速器内部的内孔加大。In the conventional eddy current retarder shown in FIG. 1 , a stator 120 is arranged between the front rotor disk 111 and the rear rotor disk 112 , and eight coils 121 are arranged on the stator 120 . The new eddy current retarder proposed by the utility model changes the traditional retarder design concept, and adjusts the 8 coil structures of the conventional retarder to 10, so that the layout circle of the coils can be enlarged, and the retarder can be increased The space occupancy rate of the retarder coil is improved, and at the same time, the inner hole inside the retarder is ensured to be enlarged.

以上显示和描述了本实用新型的基本原理、主要特征和本实用新型的优点。本行业的技术人员应该了解,本实用新型不受上述实施例的限制,上述实施例和说明书中描述的只是说明本实用新型的原理,在不脱离本实用新型精神和范围的前提下本实用新型还会有各种变化和改进,这些变化和改进都落入要求保护的本实用新型范围内。本实用新型要求保护范围由所附的权利要求书及其等同物界定。The basic principles, main features and advantages of the present utility model have been shown and described above. Those skilled in the industry should understand that the utility model is not limited by the above-mentioned embodiments. The above-mentioned embodiments and descriptions only illustrate the principle of the utility model. The utility model does not depart from the spirit and scope of the utility model There will also be various changes and improvements, and these changes and improvements all fall within the scope of the claimed utility model. The scope of protection required by the utility model is defined by the appended claims and their equivalents.

Claims (1)

1. novel current vortex retarder, rotor disk and back rotor disk before comprising, preceding rotor disk is connected with power transmission shaft respectively with the back rotor disk, be provided with stator between preceding rotor disk and the back rotor disk, stator is fixed on the chassis, and stator is provided with coil windings, the polarity of each coil is positive and negative in the coil windings is arranged alternately, it is characterized in that described coil is provided with 10, evenly arranges by circular array on stator.
CN2011201328532U 2011-04-29 2011-04-29 Novel eddy current brake Expired - Lifetime CN202094788U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
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Application Number Priority Date Filing Date Title
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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103089857A (en) * 2012-12-17 2013-05-08 江苏大学 Brake integrating rotary barrel type eddy current retarder and drum brake
CN104993670A (en) * 2015-04-24 2015-10-21 中国人民解放军装甲兵工程学院 Vehicle eddy current brake
CN108775353A (en) * 2018-07-01 2018-11-09 北京工业大学 A kind of liquid that blade has current vortex function concurrently replies conjunction retarder by cable

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103089857A (en) * 2012-12-17 2013-05-08 江苏大学 Brake integrating rotary barrel type eddy current retarder and drum brake
CN104993670A (en) * 2015-04-24 2015-10-21 中国人民解放军装甲兵工程学院 Vehicle eddy current brake
CN104993670B (en) * 2015-04-24 2017-11-17 中国人民解放军装甲兵工程学院 A kind of vehicle electric eddy current brake
CN108775353A (en) * 2018-07-01 2018-11-09 北京工业大学 A kind of liquid that blade has current vortex function concurrently replies conjunction retarder by cable

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