CN202083574U - Tank Sampling Flexible Float Arm Tracking System - Google Patents
Tank Sampling Flexible Float Arm Tracking System Download PDFInfo
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- CN202083574U CN202083574U CN2011201925552U CN201120192555U CN202083574U CN 202083574 U CN202083574 U CN 202083574U CN 2011201925552 U CN2011201925552 U CN 2011201925552U CN 201120192555 U CN201120192555 U CN 201120192555U CN 202083574 U CN202083574 U CN 202083574U
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- 238000005070 sampling Methods 0.000 title claims abstract description 38
- 238000003860 storage Methods 0.000 claims abstract description 14
- 230000005484 gravity Effects 0.000 claims abstract description 4
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- 239000007788 liquid Substances 0.000 description 4
- 238000010586 diagram Methods 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 239000003208 petroleum Substances 0.000 description 2
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Abstract
Description
所属技术领域 Technical field
本实用新型设计的是一种石油、化工或其它领域中用于储罐采集液体样品的一种柔性浮臂跟踪系统,特别是一种用于比例采样和均匀采样的专用跟踪系统。The utility model designs a flexible floating arm tracking system for collecting liquid samples in storage tanks in petroleum, chemical industry or other fields, especially a special tracking system for proportional sampling and uniform sampling.
技术背景 technical background
在石油、化工或其它行业的生产过程中,生产原料、半成品及成品在储存时,需要不断采集其中具有代表性的样品进行化验分析。目前,储罐中最常用的是普通的刚性单臂和刚性折臂采样。刚性单臂采样主要应用于拱顶罐中,对于罐高较大的储罐因支撑臂都比较长,致使整个刚性浮臂重量过大,易弯曲折损,从而寿命减短,维修也比较麻烦,同时,它对于罐内有伴热管线等机构的设施也容易造成损伤。刚性折臂机构主要应用于浮顶罐中,它悬挂于浮盘之上,由于刚性折臂机构有一定的重量会对浮船产生了一种垂直拉力,而这种拉力在浮盘位置相对较低时会分解出较大的侧向拉力,当用力大于150KG时,浮船容易磨损甚至倾覆,同样也加大了维修人员的工作量。因此,这两种储罐采样装置寿命都比较短,从某种程度上也影响了取样的精确度。现在有一种储罐均质采样器(专利号:03239363),它是通过储罐下部一个类似人孔的法兰,将采样器主体带均质管的一端密封安装在储罐内,而带有采样接口阀门的一端置于储罐外,采样接口阀门通过内管与浮球及有多个进液口的均质管相通,该采样器主要解决了罐内的均匀采样而无法完成比例采样。In the production process of petroleum, chemical industry or other industries, when raw materials, semi-finished products and finished products are stored, it is necessary to continuously collect representative samples for laboratory analysis. At present, the most commonly used in storage tanks are ordinary rigid single arm and rigid folded arm sampling. Rigid single-arm sampling is mainly used in vaulted tanks. For tanks with large tank heights, the support arms are relatively long, resulting in the weight of the entire rigid floating arm being too heavy, which is easy to bend and break, thus shortening the service life and making maintenance more troublesome. , At the same time, it is also easy to cause damage to facilities with mechanisms such as heating pipelines in the tank. The rigid folding arm mechanism is mainly used in floating roof tanks. It is suspended on the floating plate. Due to the certain weight of the rigid folding arm mechanism, a vertical pulling force will be generated on the floating ship, and this pulling force is relatively low at the position of the floating plate. When the force is greater than 150KG, the pontoon is easy to wear or even capsize, which also increases the workload of the maintenance personnel. Therefore, the service life of these two storage tank sampling devices is relatively short, which also affects the accuracy of sampling to some extent. Now there is a storage tank homogeneous sampler (patent number: 03239363), which is through a flange similar to a manhole in the lower part of the storage tank, and the end of the sampler main body with a homogeneous tube is sealed and installed in the storage tank, and with One end of the sampling interface valve is placed outside the storage tank, and the sampling interface valve communicates with the floating ball and the homogeneous tube with multiple liquid inlets through the inner tube. This sampler mainly solves the problem of uniform sampling in the tank but cannot complete proportional sampling.
发明内容 Contents of the invention
为克服现有储罐采样器在使用寿命和安全性等问题上的缺陷,本实用新型提出一种储罐采样柔性浮臂跟踪系统。柔性浮臂跟踪系统的原理是这样的:罐内的支臂为柔性结构,同时在储罐充入介质时,该支臂的浮力近似于它自身的重力。并且在充入介质时,该支臂能够保持直线状态。这种浮臂不仅保证了采集样品的精确度,同时,这种浮臂在储罐中呈现“失重”状态,对浮船不产生任何作用力,保证了浮船的使用寿命。另外由于其柔性结构,在罐内没有介质时可以绕过罐内各种组件(如搅拌器等),不对其造成损伤。In order to overcome the defects of the existing storage tank sampler in terms of service life and safety, the utility model proposes a flexible floating arm tracking system for storage tank sampling. The principle of the flexible floating arm tracking system is as follows: the support arm in the tank is a flexible structure, and when the storage tank is filled with medium, the buoyancy of the support arm is similar to its own gravity. And when the medium is filled, the support arm can maintain a straight state. This kind of floating arm not only ensures the accuracy of sample collection, but at the same time, this kind of floating arm presents a "weightless" state in the storage tank and does not produce any force on the floating boat, which ensures the service life of the floating boat. In addition, due to its flexible structure, when there is no medium in the tank, various components (such as agitators, etc.) in the tank can be bypassed without causing damage to it.
为了实现上述目的,本实用新型的技术方案如下:柔性浮臂由多个中空直臂组成,中空直臂为中空结构,多个中空直臂之间通过弹簧相连,形成一套柔性机构,并且制作的中空直臂在介质中的总浮力近似于该机构的总重力,因此,在介质中该机构为直线机构。在支臂上设有特定的采样点,通过柔性采样管与罐外采样接口相连,从而达到按一定比例采样的目的。该柔性机构在罐内介质剧烈扰动的情况下,可以分散应力减少损坏罐内附件的几率,同时浮船或浮球上升或下降的过程中,若遇到障碍物,则灵敏地溃退或者绕道而行,从而保护了罐内机构的相对安全。In order to achieve the above object, the technical scheme of the utility model is as follows: the flexible floating arm is composed of multiple hollow straight arms, the hollow straight arms are hollow structures, and the multiple hollow straight arms are connected by springs to form a set of flexible mechanisms, and the The total buoyancy of the hollow straight arm in the medium is similar to the total gravity of the mechanism, so the mechanism is a linear mechanism in the medium. There are specific sampling points on the support arm, which are connected to the sampling interface outside the tank through flexible sampling tubes, so as to achieve the purpose of sampling at a certain ratio. The flexible mechanism can disperse the stress and reduce the chance of damage to the accessories in the tank when the medium in the tank is violently disturbed. At the same time, when the pontoon or the floating ball encounters an obstacle during the process of ascending or descending, it will retreat sensitively or make a detour. , thus protecting the relative safety of the mechanism in the tank.
本实用新型设计合理,使用方便可靠,适用于任何浮顶罐和拱顶罐,特别是该实用新型采用了零重力柔性跟踪机构,对罐内构件损伤甚小。因此,使用寿命大大延长。The utility model is reasonable in design, convenient and reliable in use, and is suitable for any floating roof tank and vault roof tank. In particular, the utility model adopts a zero-gravity flexible tracking mechanism, which causes little damage to the internal components of the tank. Therefore, the service life is greatly extended.
附图说明 Description of drawings
下面结合附图和实施例对本实用新型进一步说明。Below in conjunction with accompanying drawing and embodiment the utility model is further described.
图1是本实用新型中浮顶罐的柔性浮臂跟踪系统原理图。Fig. 1 is a schematic diagram of the flexible floating arm tracking system of the floating roof tank in the utility model.
图2是本实用新型中拱顶罐的柔性浮臂跟踪系统原理图。Fig. 2 is a principle diagram of the flexible floating arm tracking system of the vaulted tank in the utility model.
图中1、浮盘,2、浮球,3、中空直臂,4、弹性元件,5、吊耳,6、采样阀,7、铰接,8、采样管,9、浮顶罐,10、拱顶罐In the figure 1, floating plate, 2, floating ball, 3, hollow straight arm, 4, elastic element, 5, lifting lug, 6, sampling valve, 7, hinge, 8, sampling pipe, 9, floating roof tank, 10, vault tank
具体实施方式 Detailed ways
结合附图,给出本实用新型的实施例如下:In conjunction with accompanying drawing, provide the embodiment of the present utility model as follows:
如图1所示,本实施例主要由中空直臂(3)、弹性元件(4)、吊耳(5)、采样阀(6)、铰接(7)、采样管(8)组成。中空直臂(3)与弹性元件(4)相互连接成上支臂和下支臂,上下支臂之间通过铰接(7)组成折臂机构,折臂机构下部通过铰接(7)固定于浮顶罐(9)底部,上部通过吊耳(5)固定于浮盘(1)之上。在折臂上根据用户要求的位置固定有柔性采样管(8),采样管(8)引到罐外与采样阀(6)连接。这样当浮顶罐(9)中介质液位改变时,浮盘(1)也随之升降,浮盘(1)带动折臂机构运动,采样点的位置也达到了等比例的移动,打开罐外采样阀(6)即可采到相应位置的样品。As shown in Figure 1, this embodiment is mainly composed of a hollow straight arm (3), an elastic element (4), a lifting lug (5), a sampling valve (6), a hinge (7), and a sampling tube (8). The hollow straight arm (3) and the elastic element (4) are connected to each other to form an upper arm and a lower arm, and the upper and lower arms are hinged (7) to form a folding arm mechanism, and the lower part of the folding arm mechanism is fixed to the floating The top tank (9) bottom and top are fixed on the floating plate (1) by lifting lugs (5). A flexible sampling tube (8) is fixed on the folding arm according to the position required by the user, and the sampling tube (8) is led out of the tank to connect with the sampling valve (6). In this way, when the liquid level of the medium in the floating roof tank (9) changes, the floating plate (1) also rises and falls, and the floating plate (1) drives the folding arm mechanism to move, and the position of the sampling point also moves proportionally, opening the tank The sample at the corresponding position can be collected by the external sampling valve (6).
如图2所示,本实施例主要由中空直臂(3)、弹性元件(4)、吊耳(5)、采样阀(6)、铰接(7)、采样管(8)组成。中空直臂(3)与弹性元件(4)相互连接成柔性支臂结构,柔性支臂机构下部通过铰接(7)固定于拱顶罐(10)底部,上部通过吊耳(5)固定于浮球(2)之上。在折臂上根据用户要求的位置固定有柔性采样管(8),采样管(8)引到罐外与采样阀(6)连接。这样当拱顶罐(10)中介质液位改变时,浮球(2)也随之升降,浮球(2)带动柔性支臂机构运动,采样点的位置也达到了等比例的移动,打开罐外采样阀(6)即可采到相应位置的样品。As shown in Figure 2, this embodiment is mainly composed of a hollow straight arm (3), an elastic element (4), a lifting lug (5), a sampling valve (6), a hinge (7), and a sampling tube (8). The hollow straight arm (3) and the elastic element (4) are connected to each other to form a flexible support arm structure. The lower part of the flexible support arm mechanism is fixed to the bottom of the vault tank (10) through the hinge (7), and the upper part is fixed to the floating structure through the lifting lug (5). over the ball (2). A flexible sampling tube (8) is fixed on the folding arm according to the position required by the user, and the sampling tube (8) is led out of the tank to connect with the sampling valve (6). In this way, when the liquid level of the medium in the vault tank (10) changes, the floating ball (2) also rises and falls, and the floating ball (2) drives the flexible arm mechanism to move, and the position of the sampling point also moves proportionally, opening the The sample at the corresponding position can be collected by the sampling valve (6) outside the tank.
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CN2011201925552U CN202083574U (en) | 2011-06-03 | 2011-06-03 | Tank Sampling Flexible Float Arm Tracking System |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103482270A (en) * | 2013-09-23 | 2014-01-01 | 南通大学 | Operation control method of fireproof liquid storage tank |
CN104390814B (en) * | 2014-11-25 | 2016-09-21 | 中国环境科学研究院 | A kind of oil product monitors automobile-used sampling volume controllable type oiling sampling apparatus in real time |
CN110274789A (en) * | 2019-06-25 | 2019-09-24 | 海南汉地阳光石油化工有限公司 | A kind of oil storage tank oil sampling device |
RU2763023C1 (en) * | 2020-12-15 | 2021-12-24 | Публичное акционерное общество "Транснефть" (ПАО "Транснефть") | Sectional lowered sampler for reservoirs with floating roof (pontoon) |
-
2011
- 2011-06-03 CN CN2011201925552U patent/CN202083574U/en not_active Expired - Lifetime
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103482270A (en) * | 2013-09-23 | 2014-01-01 | 南通大学 | Operation control method of fireproof liquid storage tank |
CN103482270B (en) * | 2013-09-23 | 2015-06-03 | 南通大学 | Operation control method of fireproof liquid storage tank |
CN104390814B (en) * | 2014-11-25 | 2016-09-21 | 中国环境科学研究院 | A kind of oil product monitors automobile-used sampling volume controllable type oiling sampling apparatus in real time |
CN110274789A (en) * | 2019-06-25 | 2019-09-24 | 海南汉地阳光石油化工有限公司 | A kind of oil storage tank oil sampling device |
CN110274789B (en) * | 2019-06-25 | 2021-10-22 | 海南汉地阳光石油化工有限公司 | An oil storage tank sampling device |
RU2763023C1 (en) * | 2020-12-15 | 2021-12-24 | Публичное акционерное общество "Транснефть" (ПАО "Транснефть") | Sectional lowered sampler for reservoirs with floating roof (pontoon) |
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
EE01 | Entry into force of recordation of patent licensing contract |
Assignee: Luoyang doust automation equipment Technology Co. Ltd. Assignor: Feng Yongsheng Contract record no.: 2013410000040 Denomination of utility model: Flexible float arm tracking system for storage tank sampling Granted publication date: 20111221 License type: Exclusive License Record date: 20130507 |
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Granted publication date: 20111221 |