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CN202076863U - Rotor assembly - Google Patents

Rotor assembly Download PDF

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Publication number
CN202076863U
CN202076863U CN2011201836667U CN201120183666U CN202076863U CN 202076863 U CN202076863 U CN 202076863U CN 2011201836667 U CN2011201836667 U CN 2011201836667U CN 201120183666 U CN201120183666 U CN 201120183666U CN 202076863 U CN202076863 U CN 202076863U
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CN
China
Prior art keywords
permanent magnet
rotor assembly
protective cover
arc
permanent magnets
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
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CN2011201836667U
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Chinese (zh)
Inventor
唐松发
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Zhongshan Broad Ocean Motor Manufacturing Co Ltd
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Zhongshan Broad Ocean Motor Manufacturing Co Ltd
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Publication date
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Priority to CN2011201836667U priority Critical patent/CN202076863U/en
Application granted granted Critical
Publication of CN202076863U publication Critical patent/CN202076863U/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Abstract

The utility model discloses a rotor subassembly, including pivot (1), rotor core (2) and install a plurality of permanent magnet (3) at rotor core (2) lateral surface, nested protection casing (4) in permanent magnet (3) outside, protection casing (4) include a plurality of arcs (41) and a plurality of straight board (42), and arc (41) inside wall face pastes tight permanent magnet (3) lateral surface, and two adjacent arcs (41) pass through straight board (42) and pass through, the utility model discloses a change the protection casing shape, make protection casing and permanent magnet be face contact, the gap is little, and increase cohesion, the manufacturability is good, guarantees that the protection casing is difficult for droing in the motor operation.

Description

一种转子组件A rotor assembly

技术领域:Technical field:

本实用新型涉及一种转子组件,属于无刷电机领域。The utility model relates to a rotor assembly, which belongs to the field of brushless motors.

背景技术:Background technique:

传统的无刷电机的转子组件,如图1所示,包括转轴1、转子铁芯2、永磁体3,为防止永磁体3表面生锈或脱落,在永磁体3圆周上压入防护罩4,当永磁体3为偏心永磁体时,防护罩4与永磁体3为线接触,接触面积小,防护罩4与永磁体3之间缝隙大,结合力完全取决于永磁体3与防护罩4配合松紧度,工艺性无法保证,防护罩4容易在旋转过程中脱落,失去保护永磁体3作用。The rotor assembly of a traditional brushless motor, as shown in Figure 1, includes a rotating shaft 1, a rotor core 2, and a permanent magnet 3. In order to prevent the surface of the permanent magnet 3 from rusting or falling off, a protective cover 4 is pressed into the circumference of the permanent magnet 3 , when the permanent magnet 3 is an eccentric permanent magnet, the protective cover 4 and the permanent magnet 3 are in line contact, the contact area is small, the gap between the protective cover 4 and the permanent magnet 3 is large, and the bonding force depends entirely on the permanent magnet 3 and the protective cover 4 Cooperating with the tightness, the manufacturability cannot be guaranteed, and the protective cover 4 is easy to fall off during the rotation process, losing the function of protecting the permanent magnet 3 .

发明内容:Invention content:

本实用新型的目的是提供一种转子组件,通过改变防护罩形状,使防护罩与永磁体为面接触,缝隙小,增大结合力,工艺性好,保证防护罩在电机运转中不易脱落。The purpose of this utility model is to provide a rotor assembly. By changing the shape of the protective cover, the protective cover is in surface contact with the permanent magnet, the gap is small, the bonding force is increased, the manufacturability is good, and the protective cover is not easy to fall off during the operation of the motor.

本实用新型的目的是通过以下的技术方案予以实现的。The purpose of this utility model is achieved through the following technical solutions.

一种转子组件,包括转轴、转子铁芯和安装在转子铁芯外侧面的若干永磁体,永磁体外侧嵌套防护罩,防护罩包括若干弧形板和若干直板,弧形板内侧壁面贴紧永磁体外侧面,相邻两块弧形板间通过直板过渡。A rotor assembly, including a rotating shaft, a rotor core, and a number of permanent magnets installed on the outer surface of the rotor core. A protective cover is nested outside the permanent magnet. The protective cover includes a number of arc-shaped plates and a number of straight plates. On the outer side of the permanent magnet, the transition between two adjacent arc-shaped plates is through a straight plate.

上述所述的直板与相邻两块永磁体的外侧壁面相切。The straight plate mentioned above is tangent to the outer wall surfaces of two adjacent permanent magnets.

上述所述的在防护罩的底部向内折出翻边,翻边与永磁体底部形成空腔。As mentioned above, the flanging is folded inward at the bottom of the protective cover, and the flanging and the bottom of the permanent magnet form a cavity.

上述所述的转子铁芯上设有若干定位凸台,若干定位凸台均匀周向分布在定子铁芯外侧面并将相邻的两永磁体间隔开来。The above-mentioned rotor core is provided with several positioning bosses, which are evenly distributed on the outer surface of the stator iron core in the circumferential direction and separate two adjacent permanent magnets.

上述所述的弧形板和永磁体的数量相等。The above-mentioned curved plates and permanent magnets have the same quantity.

上述所述的直板和永磁体的数量相等。The quantity of above-mentioned straight plate and permanent magnet is equal.

上述所述的弧形板和直板的数量相等。The quantity of above-mentioned curved plate and straight plate is equal.

上述所述的弧形板、直板和翻边是一体铸造成型。The above-mentioned curved plate, straight plate and flange are integrally cast.

本实用新型与现有技术相比的有益效果是:1)防护罩包括若干弧形板和若干直板,弧形板内侧壁面贴紧永磁体外侧面,相邻两块弧形板间通过直板过渡,该结构使防护罩与永磁体为面接触,缝隙小,增大结合力,工艺性好,保证防护罩在电机运转中不易脱落;2)直板与相邻两块永磁体的外侧壁面相切,防护罩与永磁体接触面积最大,紧固效果好;3)防护罩的底部向内折出翻边,翻边与永磁体底部形成空腔,空腔用于放置平衡胶泥,胶泥校正转子动平衡;4)转子铁芯上设有若干定位凸台,若干定位凸台均匀周向分布在定子铁芯外侧面并将相邻的两永磁体间隔开来,永磁体安装方便,定位准确;5)弧形板、直板和翻边是一体铸造成型,适用批量生产,生产效率高。Compared with the prior art, the utility model has the beneficial effects as follows: 1) the protective cover includes several arc-shaped plates and some straight plates, the inner wall surface of the arc-shaped plates is close to the outer surface of the permanent magnet, and the transition between two adjacent arc-shaped plates is through the straight plates , the structure makes the protective cover and the permanent magnet in surface contact, the gap is small, the bonding force is increased, the manufacturability is good, and the protective cover is not easy to fall off during the operation of the motor; 2) The straight plate is tangent to the outer wall of the two adjacent permanent magnets , the contact area between the protective cover and the permanent magnet is the largest, and the fastening effect is good; 3) The bottom of the protective cover is folded inward and the flanging is formed, and the flanging and the bottom of the permanent magnet form a cavity. Balance; 4) There are several positioning bosses on the rotor core, which are evenly distributed on the outer surface of the stator core and separate the two adjacent permanent magnets. The permanent magnets are easy to install and accurate in positioning; 5 ) Curved plate, straight plate and flanging are integrally cast, suitable for mass production and high production efficiency.

附图说明:Description of drawings:

图1是现有技术转子组件结构示意图;Fig. 1 is a structural schematic diagram of a rotor assembly in the prior art;

图2是本实用新型的结构示意图;Fig. 2 is a structural representation of the utility model;

图3是图2的A-A局部放大图;Fig. 3 is a partial enlarged view of A-A of Fig. 2;

图4是本实用新型的立体图;Fig. 4 is a perspective view of the utility model;

图5是本实用新型的剖视图。Fig. 5 is a sectional view of the utility model.

具体实施方式:Detailed ways:

下面通过具体实施例并结合附图对本实用新型作进一步详细的描述。The utility model will be described in further detail below through specific embodiments in conjunction with the accompanying drawings.

如图2、图3、图4和图5所示,本实用新型的一种转子组件,包括转轴1、转子铁芯2和安装在转子铁芯2外侧面的若干永磁体3,永磁体3外侧嵌套防护罩4,防护罩4包括若干弧形板41和若干直板42,弧形板41内侧壁面贴紧永磁体3外侧面,相邻两块弧形板41通过直板42过渡;直板42与相邻两块永磁体3的外侧壁面相切;在防护罩4的底部向内折出翻边43,翻边43与永磁体3底部形成空腔5;转子铁芯2上设有若干定位凸台21,若干定位凸台21均匀周向分布在定子铁芯2外侧面并将相邻的两永磁体3间隔开来;弧形板41和永磁体3的数量相等;直板42和永磁体3的数量相等;弧形板41和直板42的数量相等;弧形板41、直板42和翻边43是一体铸造成型。本实用新型的转子包括转轴1、转子铁芯2和安装在转子铁芯2外侧面的若干永磁体3,永磁体3外侧嵌套防护罩4,防护罩4包括若干弧形板41和若干直板42,弧形板41内侧壁面贴紧永磁体3外侧面,相邻两块弧形板41通过直板42过渡,防护罩4设计形状与转子永磁体3外轮廓形状相同,使防护罩4与永磁体3为面接触,结合力增大,防护罩4设计在相邻两块永磁体3之间形状用直板42连接,使防护罩4形状为方形或多边形,由于形状是方形或多边形,电机运转过程中防护罩4不会脱落,有效保护永磁体3。As shown in Figure 2, Figure 3, Figure 4 and Figure 5, a rotor assembly of the present invention includes a rotating shaft 1, a rotor core 2 and a number of permanent magnets 3 installed on the outer surface of the rotor core 2, the permanent magnets 3 The protective cover 4 is nested outside, and the protective cover 4 includes some arc-shaped plates 41 and some straight plates 42. The inner wall surface of the arc-shaped plates 41 is close to the outer surface of the permanent magnet 3, and two adjacent arc-shaped plates 41 pass through the straight plate 42; the straight plate 42 It is tangent to the outer wall surfaces of two adjacent permanent magnets 3; the flange 43 is folded inward at the bottom of the protective cover 4, and the flange 43 and the bottom of the permanent magnet 3 form a cavity 5; the rotor core 2 is provided with a number of positioning Boss 21, a number of positioning bosses 21 are evenly distributed on the outer surface of stator core 2 and spaced apart two adjacent permanent magnets 3; the number of arc-shaped plates 41 and permanent magnets 3 is equal; straight plate 42 and permanent magnets The number of 3 is equal; the number of the curved plate 41 and the straight plate 42 is equal; the curved plate 41, the straight plate 42 and the flange 43 are integrally cast. The rotor of the present utility model comprises a rotating shaft 1, a rotor iron core 2 and a number of permanent magnets 3 installed on the outer surface of the rotor iron core 2. The outer side of the permanent magnet 3 is nested with a protective cover 4, and the protective cover 4 includes a plurality of arc-shaped plates 41 and a plurality of straight plates. 42. The inner wall surface of the arc-shaped plate 41 is close to the outer surface of the permanent magnet 3, and two adjacent arc-shaped plates 41 are transitioned through the straight plate 42. The design shape of the protective cover 4 is the same as the outer contour shape of the rotor permanent magnet 3, so that the protective cover 4 and the permanent magnet 3 are in the same shape. The magnet 3 is in surface contact, and the bonding force is increased. The protective cover 4 is designed to be connected with a straight plate 42 between two adjacent permanent magnets 3, so that the protective cover 4 is square or polygonal in shape. Since the shape is square or polygonal, the motor runs During the process, the protective cover 4 will not fall off, effectively protecting the permanent magnet 3 .

Claims (8)

1.一种转子组件,包括转轴(1)、转子铁芯(2)和安装在转子铁芯(2)外侧面的若干永磁体(3),其特征在于:永磁体(3)外侧嵌套防护罩(4),防护罩(4)包括若干弧形板(41)和若干直板(42),弧形板(41)内侧壁面贴紧永磁体(3)外侧面,相邻两块弧形板(41)通过直板(42)过渡。1. A rotor assembly, comprising a rotating shaft (1), a rotor core (2) and several permanent magnets (3) installed on the outer surface of the rotor core (2), characterized in that: the permanent magnets (3) are nested outside Protective cover (4), protective cover (4) comprises some arc-shaped plates (41) and some straight plates (42), and the inner wall surface of arc-shaped plate (41) is close to the outer surface of permanent magnet (3), and two adjacent arc-shaped The plates (41) transition through straight plates (42). 2.根据权利要求1所述的一种转子组件,其特征在于:直板(42)与相邻两块永磁体(3)的外侧壁面相切。2. A rotor assembly according to claim 1, characterized in that the straight plate (42) is tangent to the outer wall surfaces of two adjacent permanent magnets (3). 3.根据权利要求1或2所述的一种转子组件,其特征在于:在防护罩(4)的底部向内折出翻边(43),翻边(43)与永磁体(3)底部形成空腔(5)。3. A rotor assembly according to claim 1 or 2, characterized in that: the flange (43) is folded inward at the bottom of the protective cover (4), and the flange (43) is connected to the bottom of the permanent magnet (3) A cavity (5) is formed. 4.根据权利要求1或2所述的一种转子组件,其特征在于:转子铁芯(2)上设有若干定位凸台(21),若干定位凸台(21)均匀周向分布在定子铁芯(2)外侧面并将相邻的两永磁体(3)间隔开来。4. A rotor assembly according to claim 1 or 2, characterized in that: the rotor core (2) is provided with a number of positioning bosses (21), and the number of positioning bosses (21) are evenly distributed around the stator The outer surface of the iron core (2) separates two adjacent permanent magnets (3). 5.根据权利要求1或2所述的一种转子组件,其特征在于:弧形板(41)和永磁体(3)的数量相等。5. A rotor assembly according to claim 1 or 2, characterized in that the numbers of arc-shaped plates (41) and permanent magnets (3) are equal. 6.根据权利要求1或2所述的一种转子组件,其特征在于:直板(42)和永磁体(3)的数量相等。6. A rotor assembly according to claim 1 or 2, characterized in that the numbers of straight plates (42) and permanent magnets (3) are equal. 7.根据权利要求1或2所述的一种转子组件,其特征在于:弧形板(41)和直板(42)的数量相等。7. A rotor assembly according to claim 1 or 2, characterized in that the number of arc-shaped plates (41) and straight plates (42) is equal. 8.根据权利要求3所述的一种转子组件,其特征在于:弧形板(41)、直板(42)和翻边(43)是一体铸造成型。8. A rotor assembly according to claim 3, characterized in that: the curved plate (41), the straight plate (42) and the flange (43) are integrally cast.
CN2011201836667U 2011-06-02 2011-06-02 Rotor assembly Expired - Lifetime CN202076863U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2011201836667U CN202076863U (en) 2011-06-02 2011-06-02 Rotor assembly

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN2011201836667U CN202076863U (en) 2011-06-02 2011-06-02 Rotor assembly

Publications (1)

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CN202076863U true CN202076863U (en) 2011-12-14

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103516081A (en) * 2012-06-20 2014-01-15 株式会社电装 Rotor, dynamo-electric machine having rotor and rotor manufacturing method
CN108462265A (en) * 2018-04-08 2018-08-28 重庆奥兴嘉科技有限公司 A kind of motor with stator safeguard function
CN117589368A (en) * 2024-01-16 2024-02-23 莫安迪(苏州)电机技术有限公司 Rotor quality detection device and detection method thereof

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103516081A (en) * 2012-06-20 2014-01-15 株式会社电装 Rotor, dynamo-electric machine having rotor and rotor manufacturing method
CN103516081B (en) * 2012-06-20 2015-08-12 株式会社电装 Rotor, the electric generator-motor with rotor and method for manufacturing rotor
CN108462265A (en) * 2018-04-08 2018-08-28 重庆奥兴嘉科技有限公司 A kind of motor with stator safeguard function
CN108462265B (en) * 2018-04-08 2023-07-21 重庆奥兴嘉科技有限公司 Motor with stator protection function
CN117589368A (en) * 2024-01-16 2024-02-23 莫安迪(苏州)电机技术有限公司 Rotor quality detection device and detection method thereof
CN117589368B (en) * 2024-01-16 2024-04-09 莫安迪(苏州)电机技术有限公司 Rotor quality detection device and detection method thereof

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Granted publication date: 20111214

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