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CN202074239U - Pipeline Leakage Detection Device - Google Patents

Pipeline Leakage Detection Device Download PDF

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Publication number
CN202074239U
CN202074239U CN2011200527223U CN201120052722U CN202074239U CN 202074239 U CN202074239 U CN 202074239U CN 2011200527223 U CN2011200527223 U CN 2011200527223U CN 201120052722 U CN201120052722 U CN 201120052722U CN 202074239 U CN202074239 U CN 202074239U
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pipeline
light
sensitive film
detecting device
sleeve pipe
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谢寿镛
张盛淇
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Lijing Jicheng Electronic Manufacturing Co Ltd
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Powerchip Technology Corp
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Abstract

本实用新型公开一种管路漏液侦测装置,其用以侦测管路的漏液,且包括套管、反射镜、感湿薄膜、光源及光侦测器。套管环绕管路,套管的下部与管路密合,且位于下部上方的套管与管路之间形成盛液空间。反射镜设置于套管的外壁上。感湿薄膜覆盖反射镜,其中感湿薄膜在干燥时具有第一光穿透率,且与漏液接触后具有第二光穿透率,且第二光穿透率大于第一光穿透率。光源用以照射感湿薄膜。光侦测器用以接收来自反射镜的反射光。

Figure 201120052722

The utility model discloses a pipeline leakage detection device, which is used to detect pipeline leakage and includes a sleeve, a reflector, a moisture-sensitive film, a light source and a light detector. The casing surrounds the pipeline, the lower part of the casing is closely connected to the pipeline, and a liquid-holding space is formed between the casing and the pipeline located above the lower part. The reflector is arranged on the outer wall of the casing. The moisture-sensitive film covers the reflector, wherein the moisture-sensitive film has a first light transmittance when dry, and has a second light transmittance after contact with the leakage, and the second light transmittance is greater than the first light transmittance . The light source is used to illuminate the moisture-sensitive film. The light detector is used to receive the reflected light from the reflector.

Figure 201120052722

Description

管路漏液侦测装置Pipeline Leakage Detection Device

技术领域 technical field

本实用新型涉及一种侦测系统,且特别是涉及一种管路漏液侦测装置。The utility model relates to a detection system, in particular to a pipeline liquid leakage detection device.

背景技术 Background technique

目前半导体厂为了产量效能的提升,其设备安置的设计多采高密度的安排。因此,输送各式各样化学液体的管路及各种设备交错设置,若输送液体的管路不慎泄漏液体至半导体机台中,对半导体的生产会造成相当严重的影响。At present, in order to improve production efficiency, semiconductor factories adopt high-density arrangements in their equipment placement design. Therefore, pipelines and various equipment for transporting various chemical liquids are arranged in a staggered manner. If the pipelines for transporting liquids accidentally leak liquid into the semiconductor machine, it will have a very serious impact on the production of semiconductors.

举例来说,光阻(光致抗蚀剂)涂布机的光阻输送管需包覆用以控温的循环水管,当管路老化耗损后发生破裂、渗漏,常造成芯片缺陷及良率损失。然而,由于光阻涂布机的内部环境必须避免电气接触易燃液体(如光阻),故对管路漏液的侦测形成限制。For example, the photoresist delivery pipe of a photoresist (photoresist) coating machine needs to be coated with a circulating water pipe for temperature control. When the pipe is aged and worn out, it will crack and leak, often causing chip defects and good rate loss. However, since the internal environment of the photoresist coating machine must avoid electrical contact with flammable liquids (such as photoresist), the detection of pipeline leakage is limited.

实用新型内容 Utility model content

本实用新型的目的在于提供一种管路漏液侦测装置,其可即时进行管路的漏液侦测及监控。The purpose of the utility model is to provide a pipeline liquid leakage detection device, which can detect and monitor the pipeline liquid leakage in real time.

本实用新型的目的在于提供另一种管路漏液侦测装置,其可有效地防止工安问题的产生。The purpose of the utility model is to provide another pipeline liquid leakage detection device, which can effectively prevent the occurrence of industrial safety problems.

为达上述目的,本实用新型提出一种管路漏液侦测装置,其用以侦测管路的漏液,且包括套管、反射镜、感湿薄膜、光源及光侦测器。套管环绕管路,套管的下部与管路密合,且位于下部上方的套管与管路之间形成盛液空间。反射镜设置于套管的外壁上。感湿薄膜覆盖反射镜,其中感湿薄膜在干燥时具有第一光穿透率,且与漏液接触后具有第二光穿透率,且第二光穿透率大于第一光穿透率。光源用以照射感湿薄膜。光侦测器用以接收来自反射镜的反射光。In order to achieve the above purpose, the utility model proposes a pipeline leakage detection device, which is used to detect pipeline leakage, and includes a sleeve, a reflector, a moisture-sensitive film, a light source and a light detector. The casing surrounds the pipeline, and the lower part of the casing is closely connected to the pipeline, and a liquid storage space is formed between the casing above the lower part and the pipeline. The reflection mirror is arranged on the outer wall of the casing. The moisture-sensitive film covers the reflector, wherein the moisture-sensitive film has a first light transmittance when dry, and has a second light transmittance after being in contact with the leakage liquid, and the second light transmittance is greater than the first light transmittance . The light source is used to illuminate the moisture-sensitive film. The light detector is used for receiving the reflected light from the mirror.

依照本实用新型的一实施例所述,在上述的管路漏液侦测装置中,套管上例如是具有缺口,且缺口位于感湿薄膜上方。According to an embodiment of the present invention, in the above pipeline leakage detection device, for example, there is a notch on the sleeve, and the notch is located above the moisture-sensitive film.

依照本实用新型的一实施例所述,在上述的管路漏液侦测装置中,套管例如是一体成型或由多个部件组成。According to an embodiment of the present invention, in the above pipeline liquid leakage detection device, the sleeve is, for example, integrally formed or composed of multiple parts.

依照本实用新型的一实施例所述,在上述的管路漏液侦测装置中,当套管由多个部件组成时,套管还包括结合装置,用以组合部件。According to an embodiment of the present invention, in the above pipeline leakage detection device, when the sleeve is composed of multiple parts, the sleeve further includes a coupling device for assembling the parts.

依照本实用新型的一实施例所述,在上述的管路漏液侦测装置中,套管例如是设置于管路的末端,此末端位于该管路的低位处。According to an embodiment of the present invention, in the above pipeline leakage detection device, the sleeve is, for example, arranged at the end of the pipeline, and the end is located at a low position of the pipeline.

依照本实用新型的一实施例所述,在上述的管路漏液侦测装置中,光源与光侦测器例如是一体成型或为互相分离的装置。According to an embodiment of the present invention, in the above pipeline liquid leakage detection device, the light source and the light detector are, for example, integrally formed or separated from each other.

依照本实用新型的一实施例所述,在上述的管路漏液侦测装置中,还包括警报器,耦接于光侦测器,用于反射光的强度增加时警报器发出警报信号。According to an embodiment of the present invention, the above pipeline liquid leakage detection device further includes an alarm coupled to the light detector, and the alarm is used to send out an alarm signal when the intensity of the reflected light increases.

依照本实用新型的一实施例所述,在上述的管路漏液侦测装置中,警报器例如是光警报器、声音警报器或上述警报器的组合。According to an embodiment of the present invention, in the above pipeline liquid leakage detection device, the alarm is, for example, a light alarm, an audio alarm or a combination of the above alarms.

依照本实用新型的一实施例所述,在上述的管路漏液侦测装置中,管路例如是用以包覆光阻输送管的控温管。According to an embodiment of the present invention, in the above pipeline liquid leakage detection device, the pipeline is, for example, a temperature control tube used to cover the photoresist delivery tube.

本实用新型提出另一种管路漏液侦测装置,其用以侦测管路的漏液,且包括套管、感湿薄膜、光源及光侦测器。套管环绕管路,套管的下部与管路密合,且位于下部上方的套管与管路之间形成盛液空间。感湿薄膜设置于套管的外壁上,其中感湿薄膜在干燥时具有第一光穿透率,且与漏液接触后具有第二光穿透率,且第二光穿透率大于第一光穿透率。光源用以照射感湿薄膜。光侦测器用以接收穿透感湿薄膜的穿透光。The utility model proposes another detection device for pipeline liquid leakage, which is used for detecting pipeline liquid leakage, and includes a sleeve, a moisture-sensitive film, a light source and a light detector. The casing surrounds the pipeline, and the lower part of the casing is closely connected to the pipeline, and a liquid storage space is formed between the casing above the lower part and the pipeline. The moisture-sensitive film is arranged on the outer wall of the sleeve, wherein the moisture-sensitive film has a first light transmittance when dry, and has a second light transmittance after being in contact with the leakage liquid, and the second light transmittance is greater than the first light transmittance. Light penetration. The light source is used to illuminate the moisture-sensitive film. The light detector is used for receiving the penetrating light penetrating the moisture-sensitive film.

依照本实用新型的另一实施例所述,在上述的管路漏液侦测装置中,套管上例如是具有缺口,且缺口位于感湿薄膜上方。According to another embodiment of the present invention, in the above pipeline leakage detection device, for example, there is a notch on the sleeve, and the notch is located above the moisture-sensitive film.

依照本实用新型的另一实施例所述,在上述的管路漏液侦测装置中,还包括警报器,耦接于光侦测器,用于穿透光的强度增加时警报器发出警报信号。According to another embodiment of the present utility model, in the above pipeline liquid leakage detection device, an alarm is also included, coupled to the light detector, and the alarm is used to give an alarm when the intensity of the penetrating light increases. Signal.

本实用新型的优点在于,基于上述,在使用本实用新型所提出的管路漏液侦测装置时,当管路产生漏液时,漏液会流入由盛液空间中。由盛液空间中流出的漏液会润湿感湿薄膜,而使感湿薄膜的光穿透率增加,所以由光侦测器所侦测到的反射光或穿透光的强度增加。通过光侦测器侦测到反射光或穿透光的强度增加,可得知管路发生漏液的情况,因此可即时进行管路的漏液侦测及监控。The advantage of the present invention is that, based on the above, when using the pipeline liquid leakage detection device proposed by the present invention, when the pipeline leaks, the leaked liquid will flow into the liquid storage space. The leakage liquid flowing out of the liquid storage space will wet the moisture-sensitive film, and increase the light transmittance of the moisture-sensitive film, so the intensity of reflected light or transmitted light detected by the photodetector increases. By detecting the increase in the intensity of reflected light or transmitted light by the light detector, the leakage of the pipeline can be known, so the leakage detection and monitoring of the pipeline can be carried out in real time.

为让本实用新型的上述和其他目的、特征和优点能更明显易懂,下文特举实施例,并配合所附附图,作详细说明如下。In order to make the above and other objects, features and advantages of the present invention more comprehensible, the following specific examples are given together with the accompanying drawings and described in detail as follows.

附图说明 Description of drawings

图1为本实用新型的一实施例的管路漏液侦测装置在未产生漏液时的示意图;FIG. 1 is a schematic diagram of a pipeline liquid leakage detection device according to an embodiment of the present invention when no liquid leakage occurs;

图2为本实用新型的一实施例的管路漏液侦测装置在产生漏液时的示意图;Fig. 2 is a schematic diagram of a pipeline liquid leakage detection device according to an embodiment of the present invention when a liquid leakage occurs;

图3为本实用新型的另一实施例的套管的示意图;Fig. 3 is the schematic diagram of the sleeve pipe of another embodiment of the present invention;

图4为本实用新型的一实施例的管路漏液侦测装置应用于光阻涂布机的示意图;4 is a schematic diagram of a pipeline liquid leakage detection device applied to a photoresist coating machine according to an embodiment of the present invention;

图5为本实用新型的第二实施例的管路漏液侦测装置在未产生漏液时的示意图;Fig. 5 is a schematic diagram of the pipeline liquid leakage detection device according to the second embodiment of the present invention when no liquid leakage occurs;

图6为图5中的感湿薄膜与光侦测器的放大示意图;FIG. 6 is an enlarged schematic view of the moisture-sensitive film and the photodetector in FIG. 5;

图7为本实用新型的第二实施例的管路漏液侦测装置在产生漏液时的示意图;Fig. 7 is a schematic diagram of the pipeline liquid leakage detection device according to the second embodiment of the present invention when liquid leakage occurs;

图8为图7中的感湿薄膜与光侦测器的放大示意图。FIG. 8 is an enlarged schematic view of the moisture-sensitive film and the photodetector in FIG. 7 .

主要元件符号说明Description of main component symbols

100、600:管路漏液侦测装置       126:警报器100, 600: Pipeline leakage detection device 126: Alarm

102:套管                        128:穿透光102: Sleeve 128: Penetrating light

102a:下部                       200:管路102a: Lower part 200: Pipeline

104:反射镜                      202:末端104: Mirror 202: End

106:感湿薄膜                    300:漏液106: Moisture-sensitive film 300: Leakage

108:光源                        400:光阻管路108: Light source 400: Photoresist pipeline

110、110′:光侦测器             402:光阻输送管110, 110′: photodetector 402: photoresist delivery tube

112:盛液空间                    404:控温管112: Liquid storage space 404: Temperature control tube

114:缺口                        406:转接环114: Notch 406: Adapter ring

116、118:部件                   500:光阻涂布机116, 118: Components 500: Photoresist coating machine

120:结合装置                    502:机械手臂120: Combined device 502: Mechanical arm

122:光线                        504:喷嘴122: Light 504: Nozzle

124:反射光124: reflected light

具体实施方式 Detailed ways

图1所绘示为本实用新型的第一实施例的管路漏液侦测装置在未产生漏液时的示意图。图2所绘示为本实用新型的第一实施例的管路漏液侦测装置在产生漏液时的示意图。图3所绘示为本实用新型的另一实施例的套管的示意图。图4所绘示为本实用新型的第一实施例的管路漏液侦测装置的监控流程图。FIG. 1 is a schematic diagram of the pipeline liquid leakage detection device according to the first embodiment of the present invention when no liquid leakage occurs. FIG. 2 is a schematic diagram of the pipeline liquid leakage detection device according to the first embodiment of the present invention when liquid leakage occurs. FIG. 3 is a schematic diagram of a casing according to another embodiment of the present invention. FIG. 4 is a flowchart showing the monitoring flow of the pipeline liquid leakage detection device according to the first embodiment of the present invention.

请同时参照图1及图2,管路漏液侦测装置100用以侦测管路200的漏液300。管路漏液侦测装置100包括套管102、反射镜104、感湿薄膜106、光源108及光侦测器110。管路200例如是液体输送管。Please refer to FIG. 1 and FIG. 2 at the same time, the pipeline leakage detection device 100 is used to detect the leakage 300 of the pipeline 200 . The pipeline leakage detection device 100 includes a sleeve 102 , a mirror 104 , a moisture-sensitive film 106 , a light source 108 and a light detector 110 . The pipeline 200 is, for example, a liquid delivery tube.

套管102环绕管路200,套管102的下部102a与管路200密合,且位于下部102a上方的套管102与管路200之间形成盛液空间112,用以盛装管路200所产生的漏液300。套管102的材料例如是耐腐蚀材料,如聚乙烯(polyethylene,PE)、高密度聚乙烯(high-density polyethylene,HDPE)、聚丙烯(polypropylene,PP)、聚氯乙烯(polyvinylchloride,PVC)或高聚合度聚氯乙烯(high polymerization degree of polyvinylchloride,HPVC)。套管102的材料可依据所要盛装的漏液300的成份而进行材料的选择。套管102例如是设置于管路200的末端202,此末端202位于该管路200的低位处,以使得漏液300可通过重力沿着管路200的外壁流入盛液空间112中。此外,在套管102延伸方向上的高度可依据实际需求进行调整,以控制盛液空间112的高度。The sleeve 102 surrounds the pipeline 200, and the lower part 102a of the sleeve 102 is closely connected to the pipeline 200, and a liquid holding space 112 is formed between the sleeve 102 above the lower part 102a and the pipeline 200, which is used to contain the liquid produced by the pipeline 200. The leakage liquid 300. The material of the casing 102 is, for example, a corrosion-resistant material, such as polyethylene (polyethylene, PE), high-density polyethylene (high-density polyethylene, HDPE), polypropylene (polypropylene, PP), polyvinyl chloride (polyvinylchloride, PVC) or High polymerization degree of polyvinylchloride (HPVC). The material of the sleeve 102 can be selected according to the composition of the leakage liquid 300 to be contained. The bushing 102 is, for example, disposed at the end 202 of the pipeline 200 , and the end 202 is located at a lower position of the pipeline 200 so that the leakage liquid 300 can flow into the liquid storage space 112 along the outer wall of the pipeline 200 by gravity. In addition, the height in the extending direction of the casing 102 can be adjusted according to actual needs, so as to control the height of the liquid containing space 112 .

套管102上例如是具有缺口114,且缺口114位于感湿薄膜106上方。缺口114有助于漏液300更快速地流出盛液空间112,且具有导引漏液300流向感湿薄膜106的功能。For example, the sleeve 102 has a notch 114 , and the notch 114 is located above the moisture-sensitive film 106 . The notch 114 helps the leakage liquid 300 to flow out of the liquid storage space 112 more quickly, and has the function of guiding the leakage liquid 300 to flow to the moisture-sensitive film 106 .

套管102例如是一体成型或由多个部件组成。在此实施例中,套管102是以一体成型为例进行说明。在其他实施例中,套管102也可由多个部件组成。以图3为例,套管102例如是由两个部件116、118组成,但本实用新型并不以此为限,套管102更可由三个以上的部件所组成。此外,套管102还包括结合装置120,用以组合部件116、118。在此实施例中,结合装置120例如是螺丝组,但本实用新型并不以此为限。The sleeve 102 is, for example, integrally formed or composed of multiple parts. In this embodiment, the sleeve 102 is described by taking integral molding as an example. In other embodiments, the cannula 102 can also be composed of multiple parts. Taking FIG. 3 as an example, the bushing 102 is composed of two parts 116 and 118 , but the present invention is not limited thereto, and the bushing 102 can be composed of more than three parts. In addition, the bushing 102 also includes joining means 120 for combining the components 116 , 118 . In this embodiment, the coupling device 120 is, for example, a screw set, but the present invention is not limited thereto.

请继续参照图1及图2,反射镜104设置于套管102的外壁上,用以反射光源108所产生的光线122。反射镜104的材料例如是金属或镀有反射膜的玻璃或平板。Please continue to refer to FIG. 1 and FIG. 2 , the mirror 104 is disposed on the outer wall of the sleeve 102 for reflecting the light 122 generated by the light source 108 . The material of the mirror 104 is, for example, metal or glass coated with a reflective film or a flat plate.

感湿薄膜106覆盖反射镜104,其中感湿薄膜106在干燥时具有第一光穿透率,且与漏液300接触后具有第二光穿透率,且第二光穿透率大于第一光穿透率。感湿薄膜106的材料例如是遇液体可改变透光状态的材料。第一光穿透率例如是小于50%。第二光穿透率例如是大于或等于50%。举例来说,当感湿薄膜106在干燥时的第一光穿透率为0%时,感湿薄膜106例如是不透光薄膜或有色薄膜(在图1中,以感湿薄膜106加上剖面线表示″不透光″或″有色″的状态)光线122无法穿透感湿薄膜106。当感湿薄膜106与漏液300接触后的第二光穿透率约为100%时,感湿薄膜106为可透光薄膜(在图2中,以感湿薄膜106不加上剖面线表示″可透光″的状态),光线122几乎可完全穿透感湿薄膜106。The moisture-sensitive film 106 covers the reflector 104, wherein the moisture-sensitive film 106 has a first light transmittance when dry, and has a second light transmittance after being in contact with the leakage liquid 300, and the second light transmittance is greater than the first light transmittance. Light penetration. The material of the moisture-sensitive film 106 is, for example, a material that can change a light-transmitting state when exposed to liquid. The first light transmittance is, for example, less than 50%. The second light transmittance is, for example, greater than or equal to 50%. For example, when the moisture-sensitive film 106 has a first light transmittance of 0% when dry, the moisture-sensitive film 106 is, for example, an opaque film or a colored film (in FIG. The hatching indicates the state of “opaque” or “colored”) light 122 cannot penetrate the moisture-sensitive film 106 . When the second light transmittance after the moisture-sensitive film 106 contacts with the leakage liquid 300 is about 100%, the moisture-sensitive film 106 is a light-permeable film (in FIG. “light-transmissive” state), the light 122 can almost completely pass through the moisture-sensitive film 106 .

此外,在此实施例中,是以感湿薄膜106完全覆盖反射镜104为例来进行说明。然而,在其他实施例中,感湿薄膜106也可仅覆盖部分反射镜104,只要反射镜104在感湿薄膜106在干燥状态及湿润状态所产生的反射光强度不同即可。In addition, in this embodiment, the moisture-sensitive film 106 completely covers the mirror 104 is taken as an example for illustration. However, in other embodiments, the moisture-sensitive film 106 may only cover part of the reflector 104 , as long as the reflective light intensity of the reflector 104 is different when the moisture-sensitive film 106 is in a dry state and a wet state.

光源108例如是面向反射镜104进行设置,用以发出光线122来照射感湿薄膜106。光源108例如是激光光源或红外线等可供侦测的光源,但本实用新型并不以此为限。The light source 108 is, for example, disposed facing the reflector 104 for emitting light 122 to illuminate the moisture-sensitive film 106 . The light source 108 is, for example, a laser light source or an infrared light source that can be detected, but the present invention is not limited thereto.

光侦测器110例如是面向反射镜104进行设置,用以接收来自反射镜104的反射光124。光源108与光侦测器110例如是一体成型或为互相分离的装置。在此实施例中,是以光源108与光侦测器110为一体成型进行说明,但本实用新型并不以此为限。The light detector 110 is, for example, disposed facing the reflector 104 for receiving the reflected light 124 from the reflector 104 . The light source 108 and the light detector 110 are, for example, integrally formed or separate devices. In this embodiment, the light source 108 and the light detector 110 are integrally formed for illustration, but the present invention is not limited thereto.

此外,管路漏液侦测装置100还可选择性地包括警报器126,耦接于光侦测器110。当反射光124的强度增加时,警报器126会发出警报信号。警报器126例如是光警报器、声音警报器或上述警报器的组合。In addition, the pipeline liquid leakage detection device 100 can also optionally include an alarm 126 coupled to the light detector 110 . When the intensity of the reflected light 124 increases, the alarm 126 will send out an alarm signal. The alarm 126 is, for example, a light alarm, an audio alarm, or a combination of the above alarms.

以下,举例说明管路漏液侦测装置100的监控方法。Hereinafter, the monitoring method of the pipeline leakage detection device 100 will be described with an example.

请同时参照图1及图2,首先,进行步骤S100,以光源108所产生的光线122照射感湿薄膜106。在此实施例中,感湿薄膜106在干燥时的第一光穿透率是以0%为例,所以覆盖在反射镜104上的感湿薄膜106为不透光且可遮蔽光源108所发出的光线122,亦即光线122无法照射到反射镜104,所以不会产生反射光124(如图1所示)。Please refer to FIG. 1 and FIG. 2 at the same time. First, step S100 is performed to irradiate the moisture-sensitive film 106 with the light 122 generated by the light source 108 . In this embodiment, the first light transmittance of the moisture-sensitive film 106 when dry is 0% as an example, so the moisture-sensitive film 106 covered on the reflector 104 is opaque and can shield the light emitted by the light source 108. The light 122 , that is, the light 122 cannot irradiate the reflector 104 , so no reflected light 124 (as shown in FIG. 1 ) will be generated.

接着,进行步骤S102,利用光侦测器110侦测反射光124。当发生管路200产生漏液300时,感湿薄膜106与漏液300接触后的第二光穿透率大于第一光穿透率。在此实施例中,第二光穿透率是以约100%为例,所以感湿薄膜106会转变成可透光薄膜。因此,光线122会穿过感湿薄膜106而照射到反射镜104,进而产生反射光124,而使得光侦测器110侦测到反射光124(如图2所示)。Next, proceed to step S102 , using the light detector 110 to detect the reflected light 124 . When the leakage 300 occurs in the pipeline 200 , the second light transmittance of the moisture-sensitive film 106 after contacting the leak 300 is greater than the first light transmittance. In this embodiment, the second light transmittance is about 100% as an example, so the moisture-sensitive film 106 will be transformed into a light-permeable film. Therefore, the light 122 passes through the moisture-sensitive film 106 and irradiates the reflector 104 , thereby generating reflected light 124 , so that the light detector 110 detects the reflected light 124 (as shown in FIG. 2 ).

然后,进行步骤S104,当光侦测器110侦测到反射光124的强度增加时,将机台锁定(lock),停止机台的运作。在此实施例中,是以感湿薄膜106在干燥状态及湿润状态时分别为「不透光」及「完全透光」为例来进行说明。亦即,此处反射光124的强度增加的情况是指从「无」反射光124到「有」反射光124的情况,但本实用新型并不限于此。Then, proceed to step S104 , when the light detector 110 detects that the intensity of the reflected light 124 increases, the machine is locked (locked), and the operation of the machine is stopped. In this embodiment, the moisture-sensitive film 106 is "opaque" and "completely transparent" in a dry state and a wet state respectively for illustration. That is, the situation where the intensity of the reflected light 124 increases refers to the situation from “no” reflected light 124 to “present” reflected light 124 , but the present invention is not limited thereto.

在其他实施例中,感湿薄膜106例如是在干燥状态及湿润状态时均可透光的薄膜,且利用感湿薄膜106由干燥状态变成湿润状态时的光穿透率增加的特性,可造成反射光124的强度增加。亦即,此处反射光124的强度增加的情况是指从「弱」反射光124到「强」反射光124的情况。In other embodiments, the moisture-sensitive film 106 is, for example, a film that can transmit light in both a dry state and a wet state, and the light transmittance of the moisture-sensitive film 106 increases when it changes from a dry state to a wet state. This results in an increase in the intensity of reflected light 124 . That is, the situation where the intensity of the reflected light 124 increases here refers to the situation from the “weak” reflected light 124 to the “strong” reflected light 124 .

此外,还可选择性地进行步骤S106,当光侦测器110侦测到反射光124的强度增加时,由警报器126发出警报信号。警报器126例如是发出光信号、声音信号或上述信号的组合,以引起操作人员的注意。其中,步骤S106与步骤S104并无特定顺序,步骤S106可在步骤S104之前或之后进行、或与步骤S104同时进行。In addition, step S106 can also be optionally performed. When the light detector 110 detects that the intensity of the reflected light 124 increases, the alarm 126 sends out an alarm signal. The alarm 126, for example, emits a light signal, a sound signal or a combination of the above signals to attract the attention of the operator. Wherein, there is no specific order between step S106 and step S104, and step S106 may be performed before or after step S104, or performed simultaneously with step S104.

基于上述实施例可知,在利用管路漏液侦测装置100进行管路漏液监控时,当管路200产生漏液300时,漏液300会流入由盛液空间112中。由盛液空间112中流出的漏液300会润湿感湿薄膜106,而使感湿薄膜106的光穿透率增加,进而使得由光侦测器110所侦测到的反射光124的强度增加。通过光侦测器110侦测到反射光124的强度增加,可得知管路200产生漏液300,因此可即时进行管路200的漏液侦测及监控。Based on the above-mentioned embodiments, it can be known that when the pipeline leakage detection device 100 is used to monitor the pipeline leakage, when the pipeline 200 produces the leakage 300 , the leakage 300 will flow into the liquid storage space 112 . The leakage liquid 300 flowing out from the liquid storage space 112 will wet the moisture-sensitive film 106, and increase the light transmittance of the moisture-sensitive film 106, thereby making the intensity of the reflected light 124 detected by the light detector 110 Increase. Through the increase of the intensity of the reflected light 124 detected by the light detector 110 , it can be known that the pipeline 200 has a liquid leakage 300 , so the leakage detection and monitoring of the pipeline 200 can be performed in real time.

此外,由于管路漏液侦测装置100所进行的漏液侦测为非接触式侦测方式,因此可防止电气接触易燃液体所产生的工安问题。In addition, because the liquid leakage detection performed by the pipeline liquid leakage detection device 100 is a non-contact detection method, it can prevent industrial safety problems caused by electrical contact with flammable liquids.

图4所绘示为本实用新型的一实施例的管路漏液侦测装置应用于光阻涂布机的示意图。FIG. 4 is a schematic diagram of a pipeline liquid leakage detection device applied to a photoresist coating machine according to an embodiment of the present invention.

请参照图4,管路漏液侦测装置100设置于光阻涂布机500中,用以侦测光阻管路400的漏液。光阻管路400包括光阻输送管402、控温管404及转接环406。控温管404用以包覆光阻输送管402,可作为循环水管。控温管404例如是蛇管。转接环406将光阻输送管402连接至光阻涂布机500中位于机械手臂502上的喷嘴504。Referring to FIG. 4 , the pipe leakage detection device 100 is installed in the photoresist coating machine 500 for detecting the leakage of the photoresist pipe 400 . The photoresist pipeline 400 includes a photoresist delivery tube 402 , a temperature control tube 404 and an adapter ring 406 . The temperature control pipe 404 is used to cover the photoresist delivery pipe 402 and can be used as a circulating water pipe. The temperature control tube 404 is, for example, a snake tube. The adapter ring 406 connects the photoresist delivery tube 402 to the nozzle 504 on the robot arm 502 of the photoresist coater 500 .

在此实施例中,管路漏液侦测装置100中的套管102环绕光阻管路400,套管102的下部102a与控温管404及转接环406密合,且位于下部102a上方的套管102与光阻管路400之间形成盛液空间112,用以盛装光阻管路400所产生的漏液。此外,管路漏液侦测装置100中的其他构件的材料、配置方式及功能已于上文中的实施例进行详尽地说明,故在此不再赘述。In this embodiment, the sleeve 102 in the pipeline leakage detection device 100 surrounds the photoresist pipeline 400, and the lower part 102a of the sleeve 102 is in close contact with the temperature control tube 404 and the adapter ring 406, and is located above the lower part 102a. A liquid containing space 112 is formed between the sleeve tube 102 and the photoresist pipeline 400 for containing the leakage liquid generated by the photoresist pipeline 400 . In addition, the materials, configurations and functions of other components in the pipeline liquid leakage detection device 100 have been described in detail in the above-mentioned embodiments, and thus will not be repeated here.

由上述实施例可知,在利用管路漏液侦测装置100进行管路漏液监控时,会以光源108产生的光线122照射感湿薄膜106。当光阻管路400产生漏液时,利用感湿薄膜106由干燥状态转变为湿润状态所产生的光穿透率增加的特性,而使得由光侦测器110所侦测到的反射光124的强度增加。通过光侦测器110侦测到反射光124的强度增加,可得知光阻管路400产生漏液,因此可即时进行光阻管路400的漏液侦测及监控。It can be known from the above embodiments that when the pipeline leakage detection device 100 is used to monitor the pipeline leakage, the light 122 generated by the light source 108 will illuminate the moisture-sensitive film 106 . When the photoresist pipeline 400 leaks, the reflected light 124 detected by the photodetector 110 will be detected by utilizing the property of the light transmittance increase caused by the moisture-sensitive film 106 changing from a dry state to a wet state. increased strength. The light detector 110 detects that the intensity of the reflected light 124 increases, and it can be known that the photoresist pipeline 400 is leaking, so the leakage detection and monitoring of the photoresist pipeline 400 can be performed in real time.

此外,由于管路漏液侦测装置100所进行的漏液侦测为非接触式侦测方式,因此可避免电气接触光阻漏液所造成的火灾。In addition, since the liquid leakage detection performed by the pipeline liquid leakage detection device 100 is a non-contact detection method, fires caused by electrical contact with photoresist leakage can be avoided.

虽然,上述实施例中的管路漏液侦测装置100是以应用于光阻管路,然而本实用新型并不限于此。在其他实施例中,管路漏液侦测装置100对于各种不同类型管路皆可进行客制化设计及安装。Although the pipeline leakage detection device 100 in the above embodiment is applied to a photoresist pipeline, the present invention is not limited thereto. In other embodiments, the pipeline leakage detection device 100 can be customized and installed for various types of pipelines.

图5所绘示为本实用新型的第二实施例的管路漏液侦测装置在未产生漏液时的示意图。图6所绘示为图5中的感湿薄膜与光侦测器的放大示意图。图7所绘示为本实用新型的第二实施例的管路漏液侦测装置在产生漏液时的示意图。图8所绘示为图7中的感湿薄膜与光侦测器的放大示意图。FIG. 5 is a schematic diagram of the pipeline liquid leakage detection device according to the second embodiment of the present invention when no liquid leakage occurs. FIG. 6 is an enlarged schematic diagram of the moisture-sensitive film and the photodetector in FIG. 5 . FIG. 7 is a schematic diagram of the pipeline liquid leakage detection device according to the second embodiment of the present invention when liquid leakage occurs. FIG. 8 is an enlarged schematic diagram of the moisture-sensitive film and the photodetector in FIG. 7 .

请同时参照图1、图2及图5至图8,第二实施例的管路漏液侦测装置600与第一实施例的管路漏液侦测装置100的差异在于:管路漏液侦测装置600中的光侦测器110′是用以接收穿透感湿薄膜106的穿透光128,因此管路漏液侦测装置600可不需具有管路漏液侦测装置100中的反射镜104。光侦测器110′例如是设置于感湿薄膜106的光出射侧,如设置于感湿薄膜106与套管102之间。管路漏液侦测装置600与管路漏液侦测装置100相同的构件使用相同的标号表示,且这些构件的材料、配置方式及功能已于上文中的实施例进行详尽地说明,故在此不再赘述。Please refer to Fig. 1, Fig. 2 and Fig. 5 to Fig. 8 at the same time, the difference between the pipeline liquid leakage detection device 600 of the second embodiment and the pipeline liquid leakage detection device 100 of the first embodiment is: the pipeline liquid leakage The light detector 110' in the detection device 600 is used to receive the penetrating light 128 that penetrates the moisture-sensitive film 106, so the pipeline liquid leakage detection device 600 does not need to have the pipeline liquid leakage detection device 100 mirror 104 . The light detector 110 ′ is, for example, disposed on the light emitting side of the moisture-sensitive film 106 , such as disposed between the moisture-sensitive film 106 and the sleeve 102 . The same components of the pipeline liquid leakage detection device 600 and the pipeline liquid leakage detection device 100 are represented by the same symbols, and the materials, configurations and functions of these components have been described in detail in the above embodiments, so in This will not be repeated here.

以下,请同时参照图5至图8。在此实施例中,感湿薄膜106在干燥时的第一光穿透率是以0%为例,所以感湿薄膜106为不透光且可遮蔽光源108所发出的光线122,亦即光线122无法穿透感湿薄膜106,所以不会产生穿透光128。其中,以感湿薄膜106加上剖面线表示″不透光″或″有色″的状态。(请参照图5及图6)Hereinafter, please refer to FIG. 5 to FIG. 8 at the same time. In this embodiment, the first light transmittance of the moisture-sensitive film 106 when dry is 0% as an example, so the moisture-sensitive film 106 is opaque and can shield the light 122 emitted by the light source 108, that is, light 122 cannot penetrate the moisture-sensitive film 106, so the penetrating light 128 will not be generated. Wherein, the moisture-sensitive film 106 is hatched to indicate the state of "opaque" or "colored". (Please refer to Figure 5 and Figure 6)

当发生管路200产生漏液300时,感湿薄膜106与漏液300接触后的第二光穿透率大于第一光穿透率。在此实施例中,第二光穿透率是以约100%为例,所以感湿薄膜106会转变成可透光薄膜。因此,光线122会穿过感湿薄膜106产生穿透光128,而使得光侦测器110侦测到穿透光128。其中,以感湿薄膜106不加上剖面线表示″可透光″的状态。(请参照图7及图8)When the leakage 300 occurs in the pipeline 200 , the second light transmittance of the moisture-sensitive film 106 after contacting the leak 300 is greater than the first light transmittance. In this embodiment, the second light transmittance is about 100% as an example, so the moisture-sensitive film 106 will be transformed into a light-permeable film. Therefore, the light 122 passes through the moisture-sensitive film 106 to generate the transmitted light 128 , so that the light detector 110 detects the transmitted light 128 . Wherein, the moisture-sensitive film 106 is not hatched to represent the state of "transmitting light". (Please refer to Figure 7 and Figure 8)

当光侦测器110侦测到穿透光128的强度增加时,将机台锁定(lock),停止机台的运作。在此实施例中,是以感湿薄膜106在干燥状态及湿润状态时分别为「不透光」及「完全透光」为例来进行说明。亦即,此处穿透光128的强度增加的情况是指从「无」穿透光128到「有」穿透光128的情况,但本实用新型并不限于此。When the light detector 110 detects that the intensity of the transmitted light 128 increases, the machine is locked (locked) to stop the operation of the machine. In this embodiment, the moisture-sensitive film 106 is "opaque" and "completely transparent" in a dry state and a wet state respectively for illustration. That is, the situation where the intensity of the transmitted light 128 increases refers to the situation from “no” transmitted light 128 to “present” transmitted light 128 , but the present invention is not limited thereto.

在其他实施例中,感湿薄膜106例如是在干燥状态及湿润状态时均可透光的薄膜,且利用感湿薄膜106由干燥状态变成湿润状态时的光穿透率增加的特性,可造成穿透光128的强度增加。亦即,此处穿透光128的强度增加的情况是指从「弱」穿透光128到「强」穿透光128的情况。In other embodiments, the moisture-sensitive film 106 is, for example, a film that can transmit light in both a dry state and a wet state, and the light transmittance of the moisture-sensitive film 106 increases when it changes from a dry state to a wet state. This results in an increase in the intensity of transmitted light 128 . That is, the situation where the intensity of the transmitted light 128 increases here refers to the situation from “weak” transmitted light 128 to “strong” transmitted light 128 .

此外,当光侦测器110侦测到穿透光128的强度增加时,由警报器126发出警报信号。警报器126例如是发出光信号、声音信号或上述信号的组合,以引起操作人员的注意。其中,机台锁定的步骤与发出警报信号的步骤并无特定顺序,机台锁定的步骤可在发出警报信号的步骤之前或之后进行、或与发出警报信号的步骤同时进行。In addition, when the light detector 110 detects that the intensity of the transmitted light 128 increases, the alarm 126 sends out an alarm signal. The alarm 126, for example, emits a light signal, a sound signal or a combination of the above signals to attract the attention of the operator. Wherein, there is no specific order between the step of locking the machine and the step of sending the alarm signal, and the step of locking the machine can be performed before or after the step of sending the alarm signal, or can be carried out simultaneously with the step of sending the alarm signal.

基于上述实施例可知,在利用管路漏液侦测装置600进行管路漏液监控时,当管路200产生漏液300时,由盛液空间112中流出的漏液300会润湿感湿薄膜106,而使感湿薄膜106的光穿透率增加,进而使得由光侦测器110所侦测到的穿透光128的强度增加。通过光侦测器110侦测到穿透光128的强度增加,可得知管路200产生漏液300,因此可即时进行管路200的漏液侦测及监控。Based on the above-mentioned embodiments, it can be seen that when the pipeline leakage detection device 600 is used to monitor the pipeline leakage, when the pipeline 200 produces the leakage 300, the leakage 300 flowing out of the liquid storage space 112 will feel wet. The thin film 106 increases the light transmittance of the moisture-sensitive thin film 106 , thereby increasing the intensity of the transmitted light 128 detected by the light detector 110 . The light detector 110 detects that the intensity of the transmitted light 128 increases, and it can be known that the pipeline 200 has a liquid leakage 300 , so the leakage detection and monitoring of the pipeline 200 can be performed in real time.

综上所述,上述实施例至少具有下列优点:In summary, the above embodiment has at least the following advantages:

1.通过上述实施例的管路漏液侦测装置可即时进行管路的漏液侦测及监控。1. The liquid leakage detection device of the above embodiment can detect and monitor the liquid leakage of the pipeline in real time.

2.上述实施例的管路漏液侦测装置采用非接触式侦测方式,因此可防止电气接触易燃液体所产生的工安问题。2. The pipeline liquid leakage detection device in the above embodiment adopts a non-contact detection method, so it can prevent industrial safety problems caused by electrical contact with flammable liquids.

Claims (12)

1. pipeline leakage detecting device, it is characterized in that in order to detect a leakage of a pipeline, this pipeline leakage detecting device comprises: sleeve pipe, around this pipeline, a bottom of this sleeve pipe and this pipeline driving fit, and between this sleeve pipe above this bottom and this pipeline, form a liquid holding space; Reflector is arranged on the outer wall of this sleeve pipe; Humidity-sensitive film covers this reflector, and wherein this humidity-sensitive film has one first light transmittance when drying, and with have one second light transmittance after this leakage contacts, and this second light transmittance is greater than this first light transmittance; Light source is in order to shine this humidity-sensitive film; And optical detector, in order to receive a reflected light from this reflector.
2. pipeline leakage detecting device as claimed in claim 1 is characterized in that, has a breach on this sleeve pipe, and this breach is positioned at this humidity-sensitive film top.
3. pipeline leakage detecting device as claimed in claim 1 is characterized in that this sleeve pipe is formed in one or is made from multiple components.
4. pipeline leakage detecting device as claimed in claim 3 is characterized in that, when this sleeve pipe was made up of those parts, this sleeve pipe also comprised a combination apparatus, in order to make up those parts.
5. pipeline leakage detecting device as claimed in claim 1 is characterized in that this sleeve pipe is arranged at an end of this pipeline, and this end is positioned at the low level place of this pipeline.
6. pipeline leakage detecting device as claimed in claim 1 is characterized in that, this light source and this optical detector is formed in one or for device disconnected from each other.
7. pipeline leakage detecting device as claimed in claim 1 is characterized in that, this pipeline leakage detecting device also comprises an alarm buzzer, and it is coupled to this optical detector, and this alarm buzzer sends a warning sign when being used for this catoptrical intensity and increasing.
8. pipeline leakage detecting device as claimed in claim 1 is characterized in that this alarm buzzer comprises the combination of light alarm buzzer, audible alarm or above-mentioned alarm buzzer.
9. pipeline leakage detecting device as claimed in claim 1 is characterized in that, this pipeline comprises in order to coat a temperature-controlled tube of a photoresistance delivery pipe.
10. pipeline leakage detecting device, it is characterized in that in order to detect a leakage of a pipeline, this pipeline leakage detecting device comprises: sleeve pipe, around this pipeline, a bottom of this sleeve pipe and this pipeline driving fit, and between this sleeve pipe above this bottom and this pipeline, form a liquid holding space; Humidity-sensitive film is arranged on the outer wall of this sleeve pipe, and wherein this humidity-sensitive film has one first light transmittance when drying, and with have one second light transmittance after this leakage contacts, and this second light transmittance is greater than this first light transmittance; Light source is in order to shine this humidity-sensitive film; And optical detector, penetrate one of this humidity-sensitive film in order to reception and penetrate light.
11. pipeline leakage detecting device as claimed in claim 10 is characterized in that, has a breach on this sleeve pipe, and this breach is positioned at this humidity-sensitive film top.
12. pipeline leakage detecting device as claimed in claim 10 is characterized in that, this pipeline leakage detecting device also comprises an alarm buzzer, is coupled to this optical detector, be used for this penetrate light intensity when increasing this alarm buzzer send a warning sign.
CN2011200527223U 2011-01-26 2011-03-02 Pipeline Leakage Detection Device Expired - Lifetime CN202074239U (en)

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TW100201775 2011-01-26
TW100201775U TWM409344U (en) 2011-01-26 2011-01-26 Pipe line leakage liquid detecting system

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103644458A (en) * 2013-11-08 2014-03-19 上海华力微电子有限公司 Leaked liquid detection device
CN110875223A (en) * 2018-08-31 2020-03-10 台湾积体电路制造股份有限公司 Leak detection system, integration device, and leak detection method

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103644458A (en) * 2013-11-08 2014-03-19 上海华力微电子有限公司 Leaked liquid detection device
CN103644458B (en) * 2013-11-08 2016-01-27 上海华力微电子有限公司 Liquid leakage detection device
CN110875223A (en) * 2018-08-31 2020-03-10 台湾积体电路制造股份有限公司 Leak detection system, integration device, and leak detection method
US11199466B2 (en) 2018-08-31 2021-12-14 Taiwan Semiconductor Manufacturing Company, Ltd. System and method for liquid leak detection
US12025533B2 (en) 2018-08-31 2024-07-02 Taiwan Semiconductor Manufacturing Company, Ltd. System and method for liquid leak detection

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