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CN202073954U - Electrorheological automatic clutch for automobile - Google Patents

Electrorheological automatic clutch for automobile Download PDF

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Publication number
CN202073954U
CN202073954U CN2011201724799U CN201120172479U CN202073954U CN 202073954 U CN202073954 U CN 202073954U CN 2011201724799 U CN2011201724799 U CN 2011201724799U CN 201120172479 U CN201120172479 U CN 201120172479U CN 202073954 U CN202073954 U CN 202073954U
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same structure
end cover
left end
right end
electrorheological
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王建华
王云成
谢飞
刘杰
徐豪
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Jilin University
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Jilin University
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Abstract

本实用新型公开了汽车用电流变自动离合器,其包括右端盖、左端盖、中心轴、主动片、从动片、左绝缘套、右绝缘套、套筒与电流变液体。套装在主动片与1号隔套上的套筒安装在右端盖与左端盖之间,相邻两主动片之间放置1号隔套,主动片的隔套通孔上安装有1号绝缘片,用螺栓把右端盖、相间放置的主动片与1号隔套和左端盖固定连接,中心轴和从动片采用花键副连接,相邻两从动片之间放置2号隔套,从动片的周边安装有2号绝缘片,从动片与主动片相间设置。中心轴通过左绝缘套、右绝缘套、2号轴承与1号轴承安装在左端盖与右端盖上,在相邻的主动片和从动片之间形成的空腔内充满电流变液体,中心轴的小直径轴套装有导电环,连接板固定安装左端盖上。

Figure 201120172479

The utility model discloses an electrorheological automatic clutch for automobiles, which comprises a right end cover, a left end cover, a central shaft, a driving piece, a driven piece, a left insulating sleeve, a right insulating sleeve, a sleeve and an electrorheological liquid. The sleeve set on the active piece and the No. 1 spacer is installed between the right end cover and the left end cover, and the No. 1 spacer is placed between the two adjacent active pieces. The No. 1 insulating sheet is installed on the through hole of the spacer of the active piece. , use bolts to fix the right end cover, the active piece placed alternately with the No. 1 spacer and the left end cover, the central shaft and the driven piece are connected by splines, and the No. 2 spacer is placed between the two adjacent driven pieces. No. 2 insulating sheets are installed around the moving piece, and the driven piece and the driving piece are alternately arranged. The central shaft is installed on the left end cover and the right end cover through the left insulating sleeve, the right insulating sleeve, the No. 2 bearing and the No. 1 bearing. The small-diameter shaft sleeve of the shaft is provided with a conductive ring, and the connecting plate is fixedly installed on the left end cover.

Figure 201120172479

Description

汽车用电流变自动离合器Electrorheological automatic clutch for automobile

技术领域 technical field

本实用新型涉及一种属于汽车传动技术领域的离合器,更具体地说,本实用新型涉及一种汽车用电流变自动离合器。The utility model relates to a clutch belonging to the technical field of automobile transmission, more specifically, the utility model relates to an electrorheological automatic clutch for automobiles.

背景技术 Background technique

离合器是汽车传动系统中连接发动机与变速箱的部件,目前在汽车上使用的离合器大多数为摩擦式离合器,它利用主动盘和从动盘之间的接合与分离进行动力的传递与中断。这种离合器存在一些弊端,如长期使用时随着摩擦片的磨损压盘预紧力逐渐变小,从而使离合器所能传递的扭矩逐渐变小,最终使其打滑失效;另外,在汽车起步及换挡过程中,摩擦式离合器分离与接合的过程时间较长且不平稳,将引起起步及换挡冲击,影响驾驶舒适性及传动部件寿命。Clutch is the part that connects the engine and gearbox in the car transmission system. Most of the clutches used in cars are friction clutches, which use the engagement and separation between the driving disc and the driven disc to transmit and interrupt power. This kind of clutch has some disadvantages. For example, the pretightening force of the pressure plate gradually decreases with the wear of the friction plate during long-term use, so that the torque that the clutch can transmit gradually decreases, and finally makes it slip and fail; During the shifting process, the separation and engagement process of the friction clutch takes a long time and is not smooth, which will cause shocks at starting and shifting, and affect driving comfort and the life of transmission components.

电流变液(Electrorheological Fluids简称ER)在通常条件下是一种悬浮液,它在电场的作用下可瞬间发生液体-固体的转变。当外加电场强度大大低于某个临界值时,电流变液呈液态;当电场强度大大高于这个临界值时,它就变成固态;在电场强度的临界值附近,这种悬浮液的粘滞性随电场强度的增加而变大。利用电流变液的这种特性,可以研究一种新型离合器,即通过改变电场强度的大小来改变其粘滞性,从而改变传递扭矩的大小,实现动力的传递和中断。Oravsky等人对电流变离合器进行过相关的研究,但针对汽车用的电流变离合器目前还没有研究和应用。Electrorheological Fluids (Electrorheological Fluids, referred to as ER) is a suspension under normal conditions, which can undergo liquid-solid transition instantaneously under the action of an electric field. When the applied electric field strength is much lower than a certain critical value, the electrorheological fluid is liquid; when the electric field strength is much higher than this critical value, it becomes solid; near the critical value of the electric field strength, the viscosity of this suspension The hysteresis increases with increasing electric field strength. Using this characteristic of electrorheological fluid, a new type of clutch can be studied, that is, by changing the magnitude of the electric field strength to change its viscosity, thereby changing the magnitude of the transmitted torque, and realizing power transmission and interruption. Oravsky and others have conducted related research on electrorheological clutches, but there is no research and application on electrorheological clutches for automobiles.

发明内容 Contents of the invention

本实用新型所要解决的技术问题是克服了现有技术存在的问题,提供了一种利用电流变液的变化特性实现汽车发动机与变速箱之间动力传递及中断的汽车用电流变自动离合器。The technical problem to be solved by the utility model is to overcome the problems existing in the prior art, and provide an electrorheological automatic clutch for automobiles which utilizes the changing characteristics of the electrorheological fluid to realize power transmission and interruption between the automobile engine and the gearbox.

为解决上述技术问题,本实用新型是采用如下技术方案实现的:所述的汽车用电流变自动离合器包括右端盖、左端盖、中心轴、导电环、6片结构相同的主动片、5片结构相同的从动片、5个结构相同的1号隔套、左绝缘套、右绝缘套、4个结构相同的2号隔套、6片结构相同的1号绝缘片、连接板、5片结构相同的2号绝缘片、套筒、6个结构相同的螺栓与电流变液体。In order to solve the above-mentioned technical problems, the utility model is realized by adopting the following technical scheme: the electrorheological automatic clutch for automobiles includes a right end cover, a left end cover, a central shaft, a conductive ring, 6 active plates with the same structure, and a 5-plate structure The same driven plate, 5 No. 1 spacers with the same structure, left insulating sleeve, right insulating sleeve, 4 No. 2 spacers with the same structure, 6 No. 1 insulating plates with the same structure, connecting plate, and 5 pieces of structure The same No. 2 insulating sheet, sleeve, 6 bolts with the same structure and electrorheological fluid.

套筒安装在右端盖与左端盖之间成接触连接,并套装在6片结构相同的主动片与5个结构相同的1号隔套上成滑动连接。6片结构相同的主动片中相邻两者之间设置1个1号隔套,6片结构相同的主动片中心处的隔套通孔上分别安装有1号绝缘片,采用6个结构相同的螺栓把右端盖、相间放置的6片结构相同的主动片与5个结构相同的1号隔套和左端盖固定连接。中心轴和5片结构相同的从动片采用花键副连接,5片结构相同的从动片采用4个结构相同的2号隔套隔开,5片结构相同的从动片的周边分别安装有2号绝缘片,5片结构相同的从动片与6片结构相同的主动片相间设置。中心轴中等直径的中直径轴上装有左绝缘套与右绝缘套,左绝缘套与右绝缘套通过2号轴承与1号轴承安装在左端盖与右端盖中心处的通孔内成转动连接。在相邻的主动片和从动片之间形成的空腔内充满电流变液体。中心轴的输出端固定套装有导电环,连接板固定安装左端盖的左端面上。The sleeve is installed between the right end cover and the left end cover to form a contact connection, and is set on 6 active pieces with the same structure and 5 No. 1 spacers with the same structure to form a sliding connection. A No. 1 spacer is set between adjacent two of the 6 active plates with the same structure, and No. 1 insulating plates are respectively installed on the through holes of the spacers at the centers of the 6 active plates with the same structure. The bolts fixedly connect the right end cover, 6 active plates with the same structure placed alternately, and 5 No. 1 spacers with the same structure and the left end cover. The central shaft and the 5 driven pieces with the same structure are connected by spline pairs, and the 5 driven pieces with the same structure are separated by 4 No. 2 spacers with the same structure, and the periphery of the 5 driven pieces with the same structure are respectively installed There are No. 2 insulating sheets, 5 driven sheets with the same structure and 6 active sheets with the same structure arranged alternately. Left insulation sleeve and right insulation sleeve are housed on the middle diameter shaft of central shaft medium diameter, and left insulation sleeve and right insulation sleeve are installed in the through hole at the center of left end cover and right end cover through No. 2 bearing and No. 1 bearing to form rotation connection. The cavities formed between adjacent active plates and driven plates are filled with electrorheological fluid. The output end of the central shaft is fixedly sleeved with a conductive ring, and the connecting plate is fixedly installed on the left end surface of the left end cover.

技术方案中所述的安装在右绝缘套右端的1号轴承和固定安装在右端盖右端面上的轴承端盖接触连接,安装在左绝缘套左端的2号轴承和定位环右端面接触连接,定位环左端面和连接板的右端面接触连接;所述的中心轴的右端为安装导电环的通过联轴器和变速箱输入轴连接的小直径轴,中心轴中间处设置为和从动片配装的花键轴即大直径轴,大直径轴的两侧设置为安装左绝缘套与右绝缘套的等直径的中直径轴,即中心轴是由从右端至左端的小直径轴、右端的中直径轴、设置有花键的大直径轴与左端的中直径轴依次连成一体。小直径轴、右端的中直径轴、设置有花键的大直径轴与左端的中直径轴的回转轴线共线;所述的右端盖和左端盖是结构相同的圆盘类结构件,右端盖和左端盖的周边均布有6个用于穿过螺栓的通孔,右端盖和左端盖一侧的中心处设置有凸台,在凸台的中心处加工有安装右绝缘套与1号轴承和左绝缘套与2号轴承的通孔,在右端盖的左端面与左端盖的右端面上设置有安装有4号密封圈的4号密封槽;所述的主动片是圆环盘形结构件,主动片的周边均布6个用于安装螺栓的螺栓通孔,主动片的中心处设置一个用于套装在左绝缘套的右端、2号隔套或右绝缘套的左端的隔套通孔,在隔套通孔与6个用于安装螺栓的螺栓通孔之间均布4~6个用于灌注电流变液与连通空腔的主通孔。所述的从动片是圆环盘形结构件,从动片的中心处设置一个和中心轴中设置有花键的大直径轴配装的花键孔,花键孔的周围均布4~6个用于灌注电流变液与连通空腔的从通孔;所述的1号绝缘片与2号绝缘片是环形的横截面为U字形的尼龙材质的防止不同极性的主动片与从动片短路的结构件;所述的空腔的厚度h为0.5~2mm;所述的右端盖的左端面与套筒的右端面和套筒的左端面与左端盖的右端面之间分别安装有4号密圈;所述的螺栓两端分别设置有结构相同的3号环形密封槽,2个3号环形密封槽内分别安装有3号密封圈;所述的左绝缘套与左端盖中心处的通孔和右绝缘套与右端盖中心处的通孔之间分别安装有1号密圈。所述的左绝缘套与中心轴左端中直径轴和右绝缘套与中心轴右端中直径轴之间分别安装有2号密圈。The No. 1 bearing installed on the right end of the right insulating sleeve described in the technical proposal is connected in contact with the bearing end cover fixedly installed on the right end face of the right end cover, and the No. 2 bearing installed on the left end of the left insulating sleeve is in contact with the right end face of the positioning ring. The left end face of the positioning ring is in contact with the right end face of the connecting plate; the right end of the central shaft is a small-diameter shaft connected with the conductive ring through a coupling and the input shaft of the gearbox, and the middle part of the central shaft is set to be connected with the driven plate The fitted spline shaft is the large-diameter shaft. The two sides of the large-diameter shaft are set as middle-diameter shafts with equal diameters for the left and right insulating sleeves, that is, the central shaft is composed of a small-diameter shaft from the right end to the left end, and The middle-diameter shaft, the large-diameter shaft provided with splines and the middle-diameter shaft at the left end are sequentially integrated into one. The axis of rotation of the small diameter shaft, the middle diameter shaft at the right end, the large diameter shaft provided with splines, and the middle diameter shaft at the left end are collinear; the right end cover and the left end cover are disc-type structural parts with the same structure, and the right end cover There are 6 through holes evenly distributed around the periphery of the left end cover and the left end cover, and the center of the right end cover and the left end cover is provided with a boss, and the right insulating sleeve and the No. 1 bearing are processed at the center of the boss. And the through hole of the left insulating sleeve and the No. 2 bearing, the No. 4 sealing groove with the No. 4 sealing ring is installed on the left end face of the right end cover and the right end face of the left end cover; the active piece is a circular disc structure 6 bolt through holes for installing bolts are evenly distributed around the active piece, and a spacer through hole for fitting on the right end of the left insulating sleeve, No. 2 spacer or the left end of the right insulating sleeve is set at the center of the active piece. 4 to 6 main through holes for filling the electrorheological fluid and communicating with the cavity are evenly distributed between the through holes of the spacer sleeve and the 6 bolt through holes for installing bolts. The driven piece is a ring-shaped structural member, and a spline hole is arranged at the center of the driven piece to fit with a large-diameter shaft provided with a spline in the central shaft. 6 slave through holes for filling the electrorheological fluid and connecting the cavity; the No. 1 insulating sheet and the No. 2 insulating sheet are ring-shaped cross-sections of U-shaped nylon material to prevent different polarities from the active sheet and the slave Structural parts for short-circuiting of the moving piece; the thickness h of the cavity is 0.5-2mm; the left end surface of the right end cover and the right end surface of the sleeve are installed respectively There is a No. 4 sealing ring; the two ends of the bolts are respectively provided with No. 3 annular sealing grooves with the same structure, and No. 3 sealing rings are respectively installed in the two No. 3 annular sealing grooves; the left insulating sleeve and the center of the left end cover No. 1 sealing ring is respectively installed between the through hole at the center of the right insulating sleeve and the through hole at the center of the right end cover. No. 2 tight rings are respectively installed between the left insulating sleeve and the middle diameter shaft at the left end of the central shaft, and between the right insulating sleeve and the middle diameter shaft at the right end of the central shaft.

与现有技术相比本实用新型的有益效果是:Compared with the prior art, the beneficial effects of the utility model are:

1.本实用新型所述的汽车用电流变自动离合器可以通过改变外加电场来改变电流变液的粘滞性,从而改变离合器传递扭矩的大小。1. The electrorheological automatic clutch for automobiles described in the utility model can change the viscosity of the electrorheological fluid by changing the applied electric field, thereby changing the size of the torque transmitted by the clutch.

2.本实用新型所述的汽车用电流变自动离合器中所采用的电流变液从液体变成固体只需要千分之几秒,所以汽车用电流变自动离合器响应快。2. It only takes a few thousandths of a second for the electrorheological fluid used in the electrorheological automatic clutch for automobiles described in the utility model to change from liquid to solid, so the electrorheological automatic clutch for automobiles responds quickly.

3.本实用新型所述的汽车用电流变自动离合器的整个离合器的功率只有几瓦,所以汽车用电流变自动离合器能耗比较低。3. The power of the entire clutch of the electrorheological automatic clutch for automobiles described in the utility model is only a few watts, so the energy consumption of the electrorheological automatic clutch for automobiles is relatively low.

4.本实用新型所述的汽车用电流变自动离合器中的电流变液随着电压变化可以迅速地从液体变固体或者从固体变液体,所以具有连续可控性;由于电流变液的连续可控性,使得换挡平稳,因此可以通过合理控制电流变液的电场强度大小实现汽车迅速且平稳的起步及换挡。4. The electrorheological fluid in the electrorheological automatic clutch for automobiles described in the utility model can rapidly change from liquid to solid or from solid to liquid as the voltage changes, so it has continuous controllability; due to the continuous controllability of the electrorheological fluid The controllability makes the shifting smooth, so the rapid and stable start and shifting of the car can be realized by reasonably controlling the electric field strength of the electrorheological fluid.

附图说明 Description of drawings

下面结合附图对本实用新型作进一步的说明:Below in conjunction with accompanying drawing, the utility model is further described:

图1为本实用新型所述的汽车用电流变自动离合器的结构组成主视图上的全剖视图;Fig. 1 is a full sectional view on the front view of the structural composition of the electrorheological automatic clutch for automobiles described in the utility model;

图2为本实用新型所述的汽车用电流变自动离合器中所采用的电流变液的工作原理示意图;Fig. 2 is a schematic diagram of the working principle of the electrorheological fluid used in the electrorheological automatic clutch for automobiles described in the present invention;

图中:1.右端盖,2.轴承端盖,3.中心轴,4.导电环,5.高压电源,6.主动片,7.从动片,8.3号密封圈,9.1号隔套,10.4号密封圈,11.1号密封圈,12.左绝缘套,13.2号密封圈,14.2号隔套,15.1号绝缘片,16.连接板,17.2号绝缘片,18.套筒,19.空腔,20.螺栓,21.定位环。In the figure: 1. Right end cover, 2. Bearing end cover, 3. Central shaft, 4. Conductive ring, 5. High voltage power supply, 6. Driving piece, 7. Driven piece, No. 8.3 sealing ring, No. 9.1 spacer, No. 10.4 sealing ring, No. 11.1 sealing ring, 12. Left insulating sleeve, No. 13.2 sealing ring, No. 14.2 spacer, No. 15.1 insulating sheet, 16. Connecting plate, No. 17.2 insulating sheet, 18. Sleeve, 19. Cavity , 20. Bolt, 21. Positioning ring.

具体实施方式 Detailed ways

下面结合附图对本实用新型作详细的描述:Below in conjunction with accompanying drawing, the utility model is described in detail:

本实用新型所述的汽车用电流变自动离合器对离合器的结构进行了重新设计,采用了电流变液,是一种创新结构的离合器。本实用新型可以通过改变外加电场来改变电流变液的粘滞性,从而改变离合器传递扭矩的大小。电流变液从液体变成固体只需要千分之几秒,所以响应快;整个离合器的功率只有几瓦,所以能耗比较低;随着电压变化,电流变液可以从液体变固体或者从固体变液体,而且响应快,所以具有连续可控性;由于电流变液的连续可控性,使得换挡平稳;因此可以通过合理控制电流变液的电场强度大小实现汽车迅速且平稳的起步及换挡。The electrorheological automatic clutch for automobiles described in the utility model redesigns the structure of the clutch, adopts electrorheological fluid, and is a clutch with an innovative structure. The utility model can change the viscosity of the electrorheological fluid by changing the applied electric field, thereby changing the size of the torque transmitted by the clutch. It only takes a few thousandths of a second for the electrorheological fluid to change from liquid to solid, so the response is fast; the power of the entire clutch is only a few watts, so the energy consumption is relatively low; as the voltage changes, the electrorheological fluid can change from liquid to solid or from solid Due to the continuous controllability of the electrorheological fluid, the shifting is smooth; therefore, the rapid and stable start and shift of the car can be realized by reasonably controlling the electric field strength of the electrorheological fluid. block.

参阅图1与图2,汽车用电流变自动离合器包括离合器壳体(右端盖1、套筒18、左端盖)、轴承端盖2,中心轴3、导电环4、6片结构相同的主动片6、5片结构相同的从动片7、12个结构相同的3号密封圈8、5个结构相同的1号隔套9、2个结构相同的4号密封圈10、2个结构相同的1号密封圈11、左绝缘套12、右绝缘套、2个结构相同的2号密封圈13、4个结构相同的2号隔套14、6片结构相同的1号绝缘片15、连接板16、5片结构相同的2号绝缘片17、6个结构相同的螺栓20、2个结构相同的轴承与电流变液体。Referring to Figure 1 and Figure 2, the electrorheological automatic clutch for automobiles includes a clutch housing (right end cover 1, sleeve 18, left end cover), bearing end cover 2, central shaft 3, conductive ring 4, and 6 driving plates with the same structure 6. 5 follower plates with the same structure 7. 12 No. 3 seal rings with the same structure 8. 5 No. 1 spacers with the same structure 9. 2 No. 4 seal rings with the same structure 10. 2 No. 1 seal rings with the same structure No. 1 sealing ring 11, left insulating sleeve 12, right insulating sleeve, 2 No. 2 sealing rings 13 with the same structure, 4 No. 2 spacers 14 with the same structure, 6 No. 1 insulating sheets 15 with the same structure, and connecting plates 16, 5 No. 2 insulating sheets with the same structure 17, 6 bolts with the same structure 20, 2 bearings with the same structure and electrorheological fluid.

所述的右端盖1和左端盖是结构相同的圆盘类结构件。右端盖1和左端盖的周边均布有6个用于穿过螺栓20的通孔,右端盖1和左端盖一侧的中心处设置有凸台,并在凸台的中心处加工有安装右绝缘套与轴承和左绝缘套12与轴承的通孔。The right end cap 1 and the left end cap are disc-like structural members with the same structure. The periphery of the right end cover 1 and the left end cover is evenly distributed with 6 through holes for passing through the bolts 20, and the center of the right end cover 1 and the left end cover is provided with a boss, and the center of the boss is processed with a mounting right The through hole of insulating sleeve and bearing and left insulating sleeve 12 and bearing.

所述的中心轴3是一阶梯轴类结构件,右端为安装导电环4的为通过联轴器和变速箱输入轴连接的小直径轴即输出轴,中心轴3中间处设置为花键轴即大直径轴,大直径轴(花键轴)的两侧设置为安装左绝缘套12与右绝缘套的等直径的中直径轴。所以说中心轴3是由从右端至左端的小直径轴、右端的中直径轴、设置有花键的大直径轴与左端的中直径轴依次连成一体,小直径轴、右端的中直径轴、设置有花键的大直径轴与左端的中直径轴的回转轴线共线。The central shaft 3 is a stepped shaft structure, the right end is a small-diameter shaft connected to the input shaft of the gearbox through a coupling and the output shaft, and the right end is installed with a conductive ring 4. The middle of the central shaft 3 is set as a spline shaft That is, the large-diameter shaft, the two sides of the large-diameter shaft (spline shaft) are arranged as the middle diameter shaft of the equal diameter of the left insulating sleeve 12 and the right insulating sleeve. Therefore, the central shaft 3 is composed of the small-diameter shaft from the right end to the left end, the middle-diameter shaft at the right-hand end, the large-diameter shaft provided with splines, and the middle-diameter shaft at the left end. The small-diameter shaft and the middle-diameter shaft at the right end 1. The axis of rotation of the large-diameter shaft provided with splines and the middle-diameter shaft at the left end is collinear.

所述的钢质的圆环盘形的主动片6在本实用新型的实施例中共采用6片,6片主动片6的结构相同,每一片主动片6的周边均布6个用于安装螺栓20的螺栓通孔,每一片主动片6的中心处设置一个用于套装在左绝缘套12的右端、2号隔套14或右绝缘套的左端的隔套通孔,在隔套通孔与6个用于安装螺栓20的螺栓通孔之间均布4~6个用于灌注电流变液(连通空腔19)的主通孔。Said steel circular disc-shaped active piece 6 adopts 6 pieces altogether in the embodiment of the present utility model, and the structure of 6 pieces of active piece 6 is the same, and the periphery of each piece of active piece 6 is evenly distributed with 6 bolts for installation. 20 bolt through holes, the center of each active piece 6 is provided with a spacer through hole for being sleeved on the right end of the left insulating sleeve 12, No. 2 spacer 14 or the left end of the right insulating sleeve, and the spacer through hole and the left end of the right insulating sleeve Between the 6 bolt through holes for installing the bolts 20, 4 to 6 main through holes for filling the electrorheological fluid (communicating with the cavity 19) are evenly distributed.

所述的钢质的圆环盘形的从动片7在本实用新型的实施例中共采用5片,5片从动片7的结构相同,每一片从动片7的中心处设置一个和中心轴3中的花键轴配装的花键孔。花键孔的周围均布4~6个用于灌注电流变液(连通空腔19)的从通孔。配装后的花键孔和中心轴3中的花键轴的回转轴线共线。Described steel annular disk-shaped driven plate 7 adopts 5 altogether in the embodiment of the present utility model, and the structure of 5 driven plates 7 is identical, and the center of each driven plate 7 is provided with one and the center The spline hole where the spline shaft in axis 3 fits. Around the spline hole, 4 to 6 slave through holes for filling the electrorheological fluid (communicating with the cavity 19) are evenly distributed. The assembled spline hole and the axis of rotation of the spline shaft in the central shaft 3 are collinear.

离合器壳体由左端盖、套筒18和右端盖1组成,其中左端盖的左端面固定安装在连接板16的右端面上,连接板16的左端面固定安装在发动机飞轮上。左端盖和右端盖1之间装有6片结构相同的主动片6,6片结构相同的主动片6的相邻两者之间采用1号隔套9隔开,5个1号隔套9结构相同,用螺栓20把右端盖1、6片结构相同的主动片6、5个结构相同的1号隔套9和左端盖固定连接在一起。其中主动片6的数量可根据汽车用电流变自动离合器需要传递的扭矩适当调整。Clutch housing is made up of left end cover, sleeve 18 and right end cover 1, wherein the left end face of left end cover is fixedly installed on the right end face of connecting plate 16, and the left end face of connecting plate 16 is fixedly installed on the engine flywheel. Between the left end cover and the right end cover 1, 6 active plates 6 with the same structure are installed, and the adjacent two of the 6 active plates 6 with the same structure are separated by No. 1 spacers 9, and 5 No. 1 spacers 9 The structure is the same, and the No. 1 spacer 9 and the left end cover are fixedly connected together by bolts 20 to the right end cover 1, 6 structurally identical active plates 6, and 5 structurally identical No. 1 spacers 9 . The number of active plates 6 can be properly adjusted according to the torque to be transmitted by the electrorheological automatic clutch for automobiles.

中心轴3和5片结构相同的从动片7采用花键副连接,5片结构相同的从动片7用4个结构相同的2号隔套14相互隔开。5片结构相同的从动片7与6片结构相同的主动片6相间设置,即相邻2片主动片6之间设置1片从动片7。中心轴3中相同直径的轴段上装有左绝缘套12与右绝缘套,左绝缘套12与右绝缘套结构相同,左绝缘套12与右绝缘套通过轴承安装在左端盖与右端盖1中,安装在右绝缘套右端的1号轴承外轴承环的右端面和固定在右端盖1右端面上的轴承端盖2左端面上的定位凸缘接触连接,实现了1号轴承与右绝缘套的轴向定位,安装在左绝缘套12左端的2号轴承外轴承环的左端面和定位环21的右端面接触连接,定位环21的左端面和固定在发动机飞轮上的连接板16的右端面接触连接,实现了2号轴承与左绝缘套12的轴向定位。中心轴3的右端即输出端固定套装有导电环4,高压电源5通过一弹性架与导电环4电(接触)连接,导电环4通电后使中心轴3和从动片7上带有正电。中心轴3的右端通过联轴器与绝缘件和变速箱的输入轴连接,离合器中心轴3的回转轴线和变速箱输入轴的回转轴线共线。其中从动片7等的数量可根据汽车用电流变自动离合器中主动片6数量的变动而变动。The central shaft 3 and five follower pieces 7 with the same structure are connected by spline pairs, and the five follower pieces 7 with the same structure are separated from each other by four No. 2 spacers 14 with the same structure. Five driven plates 7 with the same structure and six active plates 6 with the same structure are alternately arranged, that is, one driven plate 7 is arranged between two adjacent active plates 6 . The shaft section of the same diameter in the central shaft 3 is equipped with a left insulating sleeve 12 and a right insulating sleeve, the left insulating sleeve 12 and the right insulating sleeve have the same structure, and the left insulating sleeve 12 and the right insulating sleeve are installed in the left end cover and the right end cover 1 through bearings , the right end face of the outer bearing ring of the No. 1 bearing installed on the right end of the right insulating sleeve is in contact with the positioning flange on the left end face of the bearing end cover 2 fixed on the right end face of the right end cover 1, realizing the connection between the No. 1 bearing and the right insulating sleeve Axial positioning, the left end face of the No. 2 bearing outer bearing ring installed on the left end of the left insulating sleeve 12 is in contact with the right end face of the positioning ring 21, and the left end face of the positioning ring 21 is connected with the right end of the connecting plate 16 fixed on the engine flywheel The surface contact connection realizes the axial positioning of the No. 2 bearing and the left insulating sleeve 12. The right end of the central shaft 3, that is, the output end, is fixedly covered with a conductive ring 4, and the high-voltage power supply 5 is electrically (contacted) connected with the conductive ring 4 through an elastic frame. electricity. The right end of the central shaft 3 is connected with the insulator and the input shaft of the gearbox through a coupling, and the axis of rotation of the clutch central shaft 3 is collinear with the axis of rotation of the input shaft of the gearbox. Wherein the number of driven plates 7 and the like can vary according to the variation of the number of active plates 6 in the electrorheological automatic clutch for automobiles.

在相邻的主动片6和从动片7之间形成一个厚度h为0.5~2mm的圆环体形的空腔19,往这10个圆环体形的空腔19中充满电流变液体。从动片7因与导电环4相连为正极,主动片6因与车体相连为负极,因此在空腔19处形成电场,作用于电流变液上。A torus-shaped cavity 19 with a thickness h of 0.5-2mm is formed between the adjacent active plates 6 and driven plates 7, and the 10 torus-shaped cavities 19 are filled with electrorheological fluid. The driven piece 7 is connected to the conductive ring 4 as the positive pole, and the active piece 6 is connected to the vehicle body as the negative pole. Therefore, an electric field is formed at the cavity 19 to act on the electrorheological fluid.

中心轴3与左端轴承之间装有左绝缘套12,中心轴3与右端轴承之间装有右绝缘套,可防止中心轴3和左端盖与右端盖1短路,并可通过它把5个结构相同的从动片7相互压紧。5片结构相同的从动片7的外圈(周边)有横截面为U(或说是门字)形的尼龙材质的2号绝缘片17包裹,主动片6的内圈有横截面为U字(或说是门字)形的尼龙材质的1号绝缘片15包裹,可防止不同极性的主动片6与从动片7的短路。A left insulating sleeve 12 is installed between the central shaft 3 and the left end bearing, and a right insulating sleeve is installed between the central shaft 3 and the right end bearing, which can prevent the central shaft 3, the left end cover and the right end cover 1 from being short-circuited, and through which 5 The driven plates 7 with the same structure are pressed against each other. The outer rings (periphery) of the 5 follower pieces 7 with the same structure are wrapped with No. 2 insulating sheets 17 of nylon material with a U (or door) shape in cross section, and the inner ring of the active piece 6 has a U cross section. The No. 1 insulation sheet 15 wrapping of the nylon material of word (or be in other words door word) shape can prevent the short circuit of active sheet 6 and driven sheet 7 of different polarities.

在左绝缘套12与右绝缘套的通孔上开有2号环形密封槽,放置2号密封圈13;在左绝缘套12与右绝缘套的大直径圆环体的外圆柱面上开有1号环形密封槽,放置1号密封圈11;在螺栓20的左右两端分别设置有结构相同的3号环形密封槽,装有结构相同的3号密封圈8;在右端盖1的左端面与左端盖的右端面上设置有较大的4号密封槽,在右端盖1与左端盖上的4号密封槽中分别安装有4号密封圈10,套筒18安装在右端盖1与左端盖之间成接触连接,并套装在6片结构相同的主动片6与5个结构相同的1号隔套9上成滑动连接,再采用6个结构相同的螺栓20固定连接,右端盖1与左端盖上的4号密圈10起密封作用,能够防止电流变液的泄漏。No. 2 annular sealing groove is arranged on the through hole of left insulating sleeve 12 and right insulating sleeve, and No. 2 sealing ring 13 is placed; No. 1 annular sealing groove, place No. 1 sealing ring 11; No. 3 annular sealing groove with the same structure is respectively arranged at the left and right ends of the bolt 20, and No. 3 sealing ring 8 with the same structure is installed; on the left end surface of the right end cover 1 There is a larger No. 4 sealing groove on the right end surface of the left end cover, and No. 4 sealing rings 10 are respectively installed in the No. 4 sealing grooves on the right end cover 1 and the left end cover. The sleeve 18 is installed on the right end cover 1 and the left end. The covers are contacted and connected, and are set on 6 active plates 6 with the same structure and 5 No. 1 spacers 9 with the same structure to form a sliding connection, and then 6 bolts 20 with the same structure are used for fixed connection. The right end cover 1 and the The No. 4 sealing ring 10 on the left end cover acts as a seal and can prevent the leakage of the electrorheological fluid.

汽车用电流变自动离合器的工作原理:The working principle of the electrorheological automatic clutch for automobiles:

发动机飞轮带动连接板16转动,进而依次带动和连接板16固定相连的左端盖、套筒18、6片结构相同的主动片6、5个结构相同的1号隔套9、右端盖1和6个结构相同的螺栓转动,接通电源后通过电流变液的传力特性将扭矩从6片结构相同的主动片6传递到5片结构相同的从动片7,进而传递到中心轴3,最终传递到变速箱。由于电场强度的大小影响电流变液的粘滞性,所以可以通过改变外加电场的大小改变由发动机传递到变速箱的扭矩大小,其范围从零到发动机最大扭矩。The engine flywheel drives the connecting plate 16 to rotate, and then drives the left end cover fixedly connected with the connecting plate 16, the sleeve 18, 6 active plates 6 with the same structure, 5 No. 1 spacers 9 with the same structure, and right end covers 1 and 6 Two bolts with the same structure are rotated. After the power is turned on, the torque is transmitted from 6 active plates 6 with the same structure to 5 driven plates 7 with the same structure, and then to the central shaft 3 through the force transmission characteristics of the electrorheological fluid. passed to the gearbox. Since the magnitude of the electric field affects the viscosity of the electrorheological fluid, the magnitude of the torque transmitted from the engine to the gearbox can be changed by changing the magnitude of the applied electric field, which ranges from zero to the maximum torque of the engine.

本实用新型的实施例中6片结构相同的主动片6和5片结构相同的从动片7所形成的10个结构相同的圆环体形的空腔19的厚度设计为1mm,10个结构相同的圆环体形的空腔19的外径约150mm,内径约30mm,在导电环4上加0-3KV的电压,因此在10个结构相同的圆环体形的空腔19中形成0-3KV/mm电场强度的环形匀强电场,电流变液的压强10KPa。随着电场强度的增加,离合器可传递的扭矩从零逐渐增加,最大可达200N·m以上,满足一般汽车的使用性能。In the embodiment of the present utility model, the thickness of 10 ring-shaped cavities 19 with the same structure formed by 6 active plates 6 with the same structure and 5 driven plates 7 with the same structure is designed to be 1mm, and the 10 structures are the same. The outer diameter of the torus-shaped cavity 19 is about 150mm, and the inner diameter is about 30mm. On the conductive ring 4, a voltage of 0-3KV is added, so 0-3KV/ The annular uniform electric field with mm electric field strength, the pressure of electrorheological fluid is 10KPa. With the increase of the electric field strength, the torque that the clutch can transmit gradually increases from zero to a maximum of more than 200N·m, which meets the performance of general automobiles.

Claims (10)

1.一种汽车用电流变自动离合器,其特征在于,所述的汽车用电流变自动离合器包括右端盖(1)、左端盖、中心轴(3)、导电环(4)、6片结构相同的主动片(6)、5片结构相同的从动片(7)、5个结构相同的1号隔套(9)、左绝缘套(12)、右绝缘套、4个结构相同的2号隔套(14)、6片结构相同的1号绝缘片(15)、连接板(16)、5片结构相同的2号绝缘片(17)、套筒(18)、6个结构相同的螺栓(20)与电流变液体; 1. A kind of electrorheological automatic clutch for automobile, it is characterized in that, described electrorheological automatic clutch for automobile comprises right end cover (1), left end cover, central shaft (3), conductive ring (4), 6 pieces of structure are identical The driving piece (6), 5 follower pieces (7) with the same structure, 5 No. 1 spacers (9) with the same structure, the left insulating sleeve (12), the right insulating sleeve, and 4 No. 2 spacers with the same structure Spacer (14), 6 No. 1 insulating sheets (15) with the same structure, connecting plate (16), 5 No. 2 insulating sheets (17) with the same structure, sleeve (18), 6 bolts with the same structure (20) and electrorheological fluid; 套筒(18)安装在右端盖(1)与左端盖之间成接触连接,并套装在6片结构相同的主动片(6)与5个结构相同的1号隔套(9)上成滑动连接,6片结构相同的主动片(6)中相邻两者之间设置1个1号隔套(9),6片结构相同的主动片(6)中心处的隔套通孔上分别安装有1号绝缘片(15),采用6个结构相同的螺栓(20)把右端盖(1)、相间放置的6片结构相同的主动片(6)与5个结构相同的1号隔套(9)和左端盖固定连接,中心轴(3)和5片结构相同的从动片(7)采用花键副连接,5片结构相同的从动片(7)采用4个结构相同的2号隔套(14)隔开,5片结构相同的从动片(7)的周边分别安装有2号绝缘片(17),5片结构相同的从动片(7)与6片结构相同的主动片(6)相间设置,中心轴(3)中等直径的中直径轴上装有左绝缘套(12)与右绝缘套,左绝缘套(12)与右绝缘套通过2号轴承与1号轴承安装在左端盖与右端盖(1)中心处的通孔内成转动连接,在相邻的主动片(6)和从动片(7)之间形成的空腔(19)内充满电流变液体,中心轴(3)的输出端固定套装有导电环(4),连接板(16)固定安装左端盖的左端面上。 The sleeve (18) is installed between the right end cover (1) and the left end cover to form a contact connection, and is set on 6 active pieces (6) with the same structure and 5 No. 1 spacers (9) with the same structure to slide connection, a No. 1 spacer (9) is set between adjacent two of the 6 active pieces (6) with the same structure, and the spacers at the center of the 6 active pieces (6) with the same structure are respectively installed on the through holes There is a No. 1 insulating piece (15), adopting 6 bolts (20) with the same structure to connect the right end cover (1), 6 active pieces (6) with the same structure and 5 No. 1 spacers with the same structure ( 9) It is fixedly connected with the left end cover, the central shaft (3) and the 5 driven pieces (7) with the same structure are connected by spline pairs, and the 5 driven pieces (7) with the same structure adopt 4 No. 2 pieces with the same structure Spacers (14) are separated, and No. 2 insulating sheets (17) are respectively installed on the periphery of 5 driven pieces (7) with the same structure, and 5 driven pieces (7) with the same structure and 6 active pieces with the same structure The sheets (6) are arranged alternately, and the middle diameter shaft of the central shaft (3) is equipped with a left insulating sleeve (12) and a right insulating sleeve, and the left insulating sleeve (12) and the right insulating sleeve are installed through the No. 2 bearing and the No. 1 bearing The through hole at the center of the left end cover and the right end cover (1) is rotationally connected, and the cavity (19) formed between the adjacent driving piece (6) and driven piece (7) is filled with electrorheological fluid, The output end of the central shaft (3) is fixedly sleeved with a conductive ring (4), and the connecting plate (16) is fixedly installed on the left end face of the left end cover. 2.按照权利要求1所述的汽车用电流变自动离合器,其特征在于,所述的安装在右绝缘套右端的1号轴承和固定安装在右端盖(1)右端面上的轴承端盖(2)接触连接,安装在左绝缘套(12)左端的2号轴承和定位环(21)右端面接触连接,定位环(21)左端面和连接板(16)的右端面接触连接。 2. according to the described automobile electrorheological automatic clutch of claim 1, it is characterized in that, described No. 1 bearing installed on the right end of the right insulating sleeve and the bearing end cover ( 2) Contact connection, the No. 2 bearing installed on the left end of the left insulating sleeve (12) is in contact with the right end face of the locating ring (21) and is connected, and the left end face of the locating ring (21) is in contact with the right end face of the connecting plate (16). 3.按照权利要求1所述的汽车用电流变自动离合器,其特征在于,所述的中心轴(3)的右端为安装导电环(4)的通过联轴器和变速箱输入轴连接的小直径轴,中心轴(3)中间处设置为和从动片(7)配装的花键轴即大直径轴,大直径轴的两侧设置为安装左绝缘套(12)与右绝缘套的等直径的中直径轴,即中心轴(3)是由从右端至左端的小直径轴、右端的中直径轴、设置有花键的大直径轴与左端的中直径轴依次连成一体,小直径轴、右端的中直径轴、设置有花键的大直径轴与左端的中直径轴的回转轴线共线。 3. according to the described automobile electrorheological automatic clutch of claim 1, it is characterized in that, the right end of described center shaft (3) is the small that is connected with gearbox input shaft by coupling and gearbox input shaft that conductive ring (4) is installed. Diameter shaft, central shaft (3) middle place is set as the spline shaft that is matched with driven plate (7), namely large diameter shaft, the both sides of large diameter shaft are set to install left insulating sleeve (12) and right insulating sleeve The middle diameter shaft of equal diameter, i.e. the center shaft (3) is successively connected into one by the small diameter shaft from the right end to the left end, the middle diameter shaft at the right end, the large diameter shaft provided with splines and the middle diameter shaft at the left end, the small The axis of rotation of the diameter shaft, the middle diameter shaft at the right end, the large diameter shaft provided with splines and the middle diameter shaft at the left end are collinear. 4.按照权利要求1所述的汽车用电流变自动离合器,其特征在于,所述的右端盖(1)和左端盖是结构相同的圆盘类结构件,右端盖(1)和左端盖的周边均布有6个用于穿过螺栓(20)的通孔,右端盖(1)和左端盖一侧的中心处 设置有凸台,在凸台的中心处加工有安装右绝缘套与1号轴承和左绝缘套(12)与2号轴承的通孔,在右端盖(1)的左端面与左端盖的右端面上设置有安装有4号密封圈(10)的4号密封槽。 4. according to the described automobile electrorheological automatic clutch of claim 1, it is characterized in that, described right end cap (1) and left end cap are the disc type structure member of identical structure, the right end cap (1) and left end cap There are 6 through holes for passing through the bolts (20) evenly distributed on the periphery, a boss is arranged at the center of the right end cover (1) and one side of the left end cover, and the center of the boss is processed to install the right insulating sleeve and 1 The through hole of No. bearing and left insulation sleeve (12) and No. 2 bearings is provided with No. 4 seal grooves that No. 4 sealing rings (10) are installed on the left end face of right end cover (1) and the right end face of left end cover. 5.按照权利要求1所述的汽车用电流变自动离合器,其特征在于,所述的主动片(6)是圆环盘形结构件,主动片(6)的周边均布6个用于安装螺栓(20)的螺栓通孔,主动片(6)的中心处设置一个用于套装在左绝缘套(12)的右端、2号隔套(14)或右绝缘套的左端的隔套通孔,在隔套通孔与6个用于安装螺栓(20)的螺栓通孔之间均布4~6个用于灌注电流变液与连通空腔(19)的主通孔; 5. according to the described automobile electrorheological automatic clutch of claim 1, it is characterized in that, described driving piece (6) is the annular disk-shaped structural member, and the periphery of driving piece (6) is evenly distributed 6 for installing The bolt through hole of the bolt (20), the center of the active piece (6) is provided with a spacer through hole for being sleeved on the right end of the left insulating sleeve (12), No. 2 spacer sleeve (14) or the left end of the right insulating sleeve 4 to 6 main through holes for filling the electrorheological fluid and connecting the cavity (19) are evenly distributed between the spacer through holes and the 6 bolt through holes for installing the bolts (20); 所述的从动片(7)是圆环盘形结构件,从动片(7)的中心处设置一个和中心轴(3)中设置有花键的大直径轴配装的花键孔,花键孔的周围均布4~6个用于灌注电流变液与连通空腔(19)的从通孔。 The driven plate (7) is an annular disc-shaped structure, and the center of the driven plate (7) is provided with a spline hole fitted with a large-diameter shaft provided with a spline in the central shaft (3), Around the spline hole, 4 to 6 slave through holes for filling the electrorheological fluid and communicating with the cavity (19) are evenly distributed. 6.按照权利要求1所述的汽车用电流变自动离合器,其特征在于,所述的1号绝缘片(15)与2号绝缘片(17)是环形的横截面为U字形的尼龙材质的防止不同极性的主动片(6)与从动片(7)短路的结构件。 6. The electrorheological automatic clutch for automobile according to claim 1, characterized in that, said No. 1 insulating sheet (15) and No. 2 insulating sheet (17) are made of U-shaped nylon material with an annular cross section. A structural member that prevents the short circuit between the driving piece (6) and the driven piece (7) of different polarities. 7.按照权利要求1所述的汽车用电流变自动离合器,其特征在于,所述的空腔(19)的厚度h为0.5~2mm。 7. The electrorheological automatic clutch for automobiles according to claim 1, characterized in that, the thickness h of the cavity (19) is 0.5-2 mm. 8.按照权利要求1所述的汽车用电流变自动离合器,其特征在于,所述的右端盖(1)的左端面与套筒(18)的右端面和套筒(18)的左端面与左端盖的右端面之间分别安装有4号密圈(10)。 8. The electrorheological automatic clutch for automobile according to claim 1, characterized in that, the left end face of the right end cover (1) is in contact with the right end face of the sleeve (18) and the left end face of the sleeve (18). No. 4 sealing rings (10) are respectively installed between the right end faces of the left end caps. 9.按照权利要求1所述的汽车用电流变自动离合器,其特征在于,所述的螺栓(20)两端分别设置有结构相同的3号环形密封槽,2个3号环形密封槽内分别安装有3号密封圈(8)。 9. The electrorheological automatic clutch for automobile according to claim 1, characterized in that, the two ends of the bolt (20) are respectively provided with No. 3 annular sealing grooves with the same structure, and the two No. 3 annular sealing grooves are respectively No. 3 sealing ring (8) is installed. 10.按照权利要求1所述的汽车用电流变自动离合器,其特征在于,所述的左绝缘套(12)与左端盖中心处的通孔和右绝缘套与右端盖(1)中心处的通孔之间分别安装有1号密圈(11); 10. The electrorheological automatic clutch for automobile according to claim 1, characterized in that, the through hole at the center of the left insulating sleeve (12) and the left end cover and the through hole at the center of the right insulating sleeve and the right end cover (1) No. 1 sealing ring (11) is respectively installed between the through holes; 所述的左绝缘套(12)与中心轴(3)左端中直径轴和右绝缘套与中心轴(3)右端中直径轴之间分别安装有2号密圈(13)。  No. 2 tight rings (13) are respectively installed between the left insulating sleeve (12) and the middle diameter shaft at the left end of the central shaft (3) and between the right insulating sleeve and the middle diameter shaft at the right end of the central shaft (3). the
CN2011201724799U 2011-05-27 2011-05-27 Electrorheological automatic clutch for automobile Expired - Lifetime CN202073954U (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102182767A (en) * 2011-05-27 2011-09-14 吉林大学 Current-changed automatic clutch for automobile
CN104863687A (en) * 2015-06-11 2015-08-26 吉林大学 Electrorheological fan clutch
CN104863989A (en) * 2015-06-11 2015-08-26 吉林大学 Novel automotive electro-rheological automatic clutch
CN107218320A (en) * 2017-08-01 2017-09-29 北京理工大学 Electric current becomes retarder brake
CN111483936A (en) * 2020-04-17 2020-08-04 杭州操订科技有限公司 Utilize architectural rolling equipment stall self-lock device of electrorheological fluids principle

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102182767A (en) * 2011-05-27 2011-09-14 吉林大学 Current-changed automatic clutch for automobile
CN102182767B (en) * 2011-05-27 2012-12-05 吉林大学 Current-changed automatic clutch for automobile
CN104863687A (en) * 2015-06-11 2015-08-26 吉林大学 Electrorheological fan clutch
CN104863989A (en) * 2015-06-11 2015-08-26 吉林大学 Novel automotive electro-rheological automatic clutch
CN107218320A (en) * 2017-08-01 2017-09-29 北京理工大学 Electric current becomes retarder brake
CN107218320B (en) * 2017-08-01 2019-03-19 北京理工大学 Electric current becomes retarder brake
CN111483936A (en) * 2020-04-17 2020-08-04 杭州操订科技有限公司 Utilize architectural rolling equipment stall self-lock device of electrorheological fluids principle

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