CN202070642U - Finishing mould - Google Patents
Finishing mould Download PDFInfo
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- CN202070642U CN202070642U CN 201120113916 CN201120113916U CN202070642U CN 202070642 U CN202070642 U CN 202070642U CN 201120113916 CN201120113916 CN 201120113916 CN 201120113916 U CN201120113916 U CN 201120113916U CN 202070642 U CN202070642 U CN 202070642U
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- die
- female die
- finishing
- reverse supporting
- supporting block
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- 239000000463 material Substances 0.000 claims abstract description 11
- 239000002184 metal Substances 0.000 abstract description 14
- 238000000034 method Methods 0.000 abstract description 7
- 238000007730 finishing process Methods 0.000 abstract description 5
- 230000000694 effects Effects 0.000 abstract description 3
- 238000004080 punching Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 238000010008 shearing Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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Abstract
Description
技术领域 technical field
本实用新型涉及一种金属坯料成形模具,尤其涉及一种精整模具。The utility model relates to a metal blank forming die, in particular to a finishing die.
背景技术 Background technique
随着汽车及电器工业的发展,冲裁件得到了非常广泛的使用。但随着冲制品种的不断开发,很多零件经简单冲裁冲后已经不能完全满足其最终使用要求,尤其一些高端冲压产品,对断面质量及塌角大小也提出了严格要求,这就需要有后续的工艺来完成简单冲裁没有实现的断面质量及塌角大小要求。With the development of automobile and electrical industry, blanking parts have been widely used. However, with the continuous development of stamping varieties, many parts can no longer fully meet the final use requirements after simple punching, especially some high-end stamping products, which also put forward strict requirements on the quality of the section and the size of the collapse angle, which requires Subsequent processes are used to complete the cross-sectional quality and slump size requirements that cannot be achieved by simple blanking.
如图1所示,为现有技术中工件简单冲裁示意图。金属板材位于压料板11与凹模15之间,冲裁时板材在凸模12与凹模15的剪切作用下塑性变形后分离,工件14下移后从凹模15型腔中漏下,废料13在凹模15表面,利用气枪或者其他辅助装置将其移走。As shown in FIG. 1 , it is a schematic diagram of simple blanking of workpieces in the prior art. The metal sheet is located between the
上述现有技术至少存在以下缺点:一是材料在凸模12与凹模15的作用下形成的工件14断面只有在远离凸模12一侧表面的三分之一部分是光亮表面,其余部分全部为在拉力的作用下形成的撕裂带;二是冲裁过程中在工件14的远离凸模12一侧表面形成大的塌角,在工件14接触凸模12一侧形成较大的毛刺;影响模具的使用寿命。There are at least the following shortcoming in the above-mentioned prior art: the one, the
实用新型内容 Utility model content
本实用新型的目的是提供一种结构简单、适用性好、成本低廉、使用寿命长的精整模具。The purpose of the utility model is to provide a finishing mold with simple structure, good applicability, low cost and long service life.
本实用新型的目的是通过以下技术方案实现的:The purpose of this utility model is achieved by the following technical solutions:
本实用新型的精整模具,包括凸模、凹模,所述凸模外部设有固定板,所述凹模的型腔内部设有反顶块,所述的反顶块下有反顶杆。The finishing mold of the present utility model comprises a punch and a die. The outside of the punch is provided with a fixing plate, and the cavity of the die is provided with a reverse ejector block. .
由上述本实用新型提供的技术方案可以看出,本实用新型所述的精整模具,由于凹模的型腔内部设有反顶块,反顶块下有反顶杆。结构简单、适用性好、成本低廉、使用寿命长。It can be seen from the technical solution provided by the above-mentioned utility model that, in the finishing mold described in the utility model, since the cavity of the die is provided with a reverse ejector block, there is a reverse ejector pin under the reverse ejector block. The utility model has the advantages of simple structure, good applicability, low cost and long service life.
附图说明 Description of drawings
图1为现有技术中的简单冲裁模具的及结构示意图;Fig. 1 is a simple punching die and a structural schematic diagram of the prior art;
图2为本实用新型的精整模具的结构示意图;Fig. 2 is the structural representation of finishing mold of the present utility model;
图3a-图3c为本实用新型的精整方法的工艺过程示意图。3a-3c are schematic diagrams of the process of the finishing method of the present invention.
具体实施方式 Detailed ways
下面将结合附图对本实用新型实施例作进一步地详细描述:The utility model embodiment will be described in further detail below in conjunction with accompanying drawing:
本实用新型的精整模具,其较佳的具体实施方式如图2所示,包括凸模22、凹模24,凸模22外部设有固定板21,凹模24的型腔内部设有反顶块26,反顶块26下面设有反顶杆25。The finishing mold of the present utility model, its preferred specific embodiment is as shown in Figure 2, comprises
凹模24下面设有凹模垫板27,所述凹模垫板27上设有导向孔,所述反顶杆25插入到所述导向孔中。A die
凹模24的型腔上端面设有导料倒角。The upper end surface of the die cavity of the die 24 is provided with material guide chamfers.
本实用新型中,凹模24固定,其它2个工件成形力均单独可调,并可按预置的程序动作、施压。凹模型腔上端面为导料倒角,倒角大小D×45°及坯料与凹模间隙C可以根据工件种类及厚度确定。金属坯料23与反顶块26一起在凸模22作用下下移直至反顶块26压靠在凹模垫板27上,材料流动填充在金属坯料23断面形成光洁表面,实现整个精整过程。In the utility model, the
本实用新型采用新型的变形机理,能够在使用反顶块的情况下在凹模封闭型腔内建立两向压应力,从而实现封闭型腔精整,具有提高工件断面光洁度,降低工件表面塌角的优点,精整模具结构简单,维修方便。The utility model adopts a novel deformation mechanism, and can establish two-direction compressive stress in the closed cavity of the die under the condition of using the reverse jacking block, so as to realize the finishing of the closed cavity, improve the smoothness of the workpiece section, and reduce the slump angle of the workpiece surface Advantages, the finishing mold has a simple structure and is easy to maintain.
本实用新型的精整模具实现精整的方法是:The finishing mold of the present utility model realizes finishing method is:
如图3a-图3c所示,包括步骤:As shown in Figure 3a-Figure 3c, including steps:
首先,将金属坯料放入凸模与凹模之间,并且令金属坯料部分进入凹模导料型腔内;First, put the metal blank between the punch and the die, and let the metal blank partly enter the cavity of the die guide;
然后,凸模将金属坯料压入凹模中,反顶块同时处于反顶压力状态,金属坯料与反顶块一起在凸模作用下下移直至反顶块压靠在凹模垫板上,材料流动填充在坯料断面形成光洁表面,实现整个精整过程。Then, the punch presses the metal blank into the die, and the reverse jacking block is in the reverse pressure state at the same time, and the metal blank and the reverse jacking block move down under the action of the punch until the reverse jacking block is pressed against the backing plate of the die, The material flows and fills the blank section to form a smooth surface, realizing the entire finishing process.
具体包括:Specifically include:
a)送料,即将金属坯料23送入凹模24的导料倒角处,处于待加工状态。a) Feeding, that is, feeding the metal blank 23 into the material guide chamfer of the die 24, and it is in a state to be processed.
b)精整,凸模22和反顶块26下行直至压靠在凹模垫板27上,反顶杆25处于保压的状态,进入精整过程,此时金属坯料23在凸模22、反顶块26和凹模24形成的封闭型腔内变形,使得坯料23在断面处向外填充,形成光洁的断面表面,减小坯料下端面塌角,从而获得良好的精整技术效果。b) Finishing, the
C)退料,凸模22上移回位,反顶块26上移顶出成形工件23,工件23脱离凹模24型腔悬浮在反顶块26上表面,完成整个精整过程。C) The material is returned, the
本实用新型的优点在于,能够在使用封闭型腔的情况下实现精整。The advantage of the present invention is that finishing can be achieved using closed cavities.
以上所述,仅为本实用新型较佳的具体实施方式,但本实用新型的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本实用新型披露的技术范围内,可轻易想到的变化或替换,都应涵盖在本实用新型的保护范围之内。因此,本实用新型的保护范围应该以权利要求书的保护范围为准。The above is only a preferred embodiment of the utility model, but the scope of protection of the utility model is not limited thereto, and any person familiar with the technical field can easily think of All changes or replacements should fall within the protection scope of the present utility model. Therefore, the protection scope of the present utility model should be based on the protection scope of the claims.
Claims (3)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN 201120113916 CN202070642U (en) | 2011-04-18 | 2011-04-18 | Finishing mould |
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CN 201120113916 CN202070642U (en) | 2011-04-18 | 2011-04-18 | Finishing mould |
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CN202070642U true CN202070642U (en) | 2011-12-14 |
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CN 201120113916 Expired - Fee Related CN202070642U (en) | 2011-04-18 | 2011-04-18 | Finishing mould |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102423780A (en) * | 2011-12-16 | 2012-04-25 | 北京机电研究所 | Trimming, piercing and correction method with one stroke |
CN110153272A (en) * | 2019-06-30 | 2019-08-23 | 中国航空工业标准件制造有限责任公司 | The cavity plate component that punching, trimming for monaural supporting plate self-lock nut are punched |
-
2011
- 2011-04-18 CN CN 201120113916 patent/CN202070642U/en not_active Expired - Fee Related
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102423780A (en) * | 2011-12-16 | 2012-04-25 | 北京机电研究所 | Trimming, piercing and correction method with one stroke |
CN110153272A (en) * | 2019-06-30 | 2019-08-23 | 中国航空工业标准件制造有限责任公司 | The cavity plate component that punching, trimming for monaural supporting plate self-lock nut are punched |
CN110153272B (en) * | 2019-06-30 | 2024-04-02 | 中国航空工业标准件制造有限责任公司 | A die subassembly that is used for punching a hole, side cut blanking of single ear layer board self-locking nut |
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20111214 Termination date: 20160418 |