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CN202042932U - Integrated type power module for electric automobile - Google Patents

Integrated type power module for electric automobile Download PDF

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Publication number
CN202042932U
CN202042932U CN2011201128288U CN201120112828U CN202042932U CN 202042932 U CN202042932 U CN 202042932U CN 2011201128288 U CN2011201128288 U CN 2011201128288U CN 201120112828 U CN201120112828 U CN 201120112828U CN 202042932 U CN202042932 U CN 202042932U
Authority
CN
China
Prior art keywords
vehicle
circuit board
transducer
housing
mounted charge
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN2011201128288U
Other languages
Chinese (zh)
Inventor
顾伟
魏昌田
林伟义
王野
吴瑞
王跃
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Chery Automobile Co Ltd
Original Assignee
SAIC Chery Automobile Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by SAIC Chery Automobile Co Ltd filed Critical SAIC Chery Automobile Co Ltd
Priority to CN2011201128288U priority Critical patent/CN202042932U/en
Application granted granted Critical
Publication of CN202042932U publication Critical patent/CN202042932U/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/60Other road transportation technologies with climate change mitigation effect
    • Y02T10/72Electric energy management in electromobility

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  • Charge And Discharge Circuits For Batteries Or The Like (AREA)
  • Electric Propulsion And Braking For Vehicles (AREA)

Abstract

The utility model aims to provide an integrated type power module for an electric automobile, which has a high integration level and aims to reduce the total cost of a DC-DC converter and a vehicle-borne battery charger of the electric automobile, reduce the overall size, improve system safety performance and EMC (Electro Magnetic Compatibility) performance, and improve system efficiency. The integrated type power module comprises a housing and a temperature sensor fixed on the housing, and a circuit board for a DC-DC converter and a circuit board for a vehicle-borne battery charger are mounted in the housing, electrically connected through a wire harness and both connected with the temperature sensor respectively. By adopting the scheme, the DC-DC converter and the vehicle-borne battery charger are integrated according to respect work properties, and share part of the control circuits, the housing, and a heat removal system, so that the overall size is reduced to facilitate disposal, meanwhile, the EMC performance, the safety, and the stability of the system are improved, and the cost is lowered.

Description

A kind of used for electric vehicle integrated electric source module
Technical field
The utility model belongs to the used for electric vehicle power technique fields, particularly relates to a kind of used for electric vehicle integrated electric source module.
Background technology
The serious problems that day being becoming tight of whole world petroleum resources, environmental pollution and greenhouse effect bring make various new-energy automobiles arise at the historic moment, electric automobile wherein with its zero discharge, operating cost is low and popular to people deeply.
Electric automobile utilizes the high voltage power battery to drive, the DC-DC transducer is the vitals of changing between realization car load high-pressure system and the low-pressure system, major function is to charge for the car load electric with to A-battery, guarantees A-battery power shortage not in the process of operation; And, guarantee car load under low temperature and other adverse circumstances, easier realization electric motor starting for the car load drive system provides instantaneous energy.The vehicle-mounted charge machine is to realize that from alternating current (tame electricity consumption) to the vitals of changing the direct current, major function is to car load high voltage power battery charge, generally when car load is not worked, the high voltage power battery is charged.Vehicle-mounted charge machine and DC-DC transducer generally can not worked simultaneously, when perhaps working simultaneously, and DC-DC power very low (being mainly vehicle-mounted charge machine module, battery management system power supply).
Vehicle-mounted charge machine and the DC-DC transducer used on the existing electric automobile are independently parts, and a cover radiator is respectively arranged respectively, and size is bigger, is difficult to arrange.(the vehicle-mounted charge machine send high voltage source to the DC-DC transducer to need to carry out energy exchange between DC-DC transducer and the vehicle-mounted charge machine simultaneously, the DC-DC transducer send low-tension supply to the work of vehicle-mounted charge machine), because both integrated levels are lower, therefore in use cause line loss easily, high-tension cable between the two also is easy to generate safety problem.
Summary of the invention
The purpose of this utility model is to propose the high used for electric vehicle integrated electric source module of a kind of integrated level, with the DC-DC transducer of reduction electric automobile and the overall cost of vehicle-mounted charge machine, reduce its general shape size, improve system safety performance and EMC performance, increase system efficiency.
Used for electric vehicle integrated electric source module of the present utility model comprises a housing and is fixed on temperature sensor on the housing, the circuit board of DC-DC transducer and the circuit board of vehicle-mounted charge machine are installed in the described housing, the circuit board of the circuit board of described DC-DC transducer and vehicle-mounted charge machine is electrically connected by wire harness, and is connected with temperature sensor respectively.
The circuit board of DC-DC transducer and the circuit board of vehicle-mounted charge machine are placed in the housing altogether, DC-DC transducer and vehicle-mounted charge machine are become one, thereby directly be installed on the vehicle body as a global facility, not only can simplify the overall heat radiation volume of DC-DC transducer and vehicle-mounted charge machine greatly, also reduced both housings separately, reduced cost, had simple in structure, easy for installation, characteristics such as reliability height.
In addition, when both work at the same time, the DC-DC transducer can directly be exported the 12V low tension and supply with onboard charger in power module, the vehicle-mounted charge machine also can directly be exported high-tension electricity and supply with the DC-DC transducer in power module, be that both directly carry out the interchange of signal and energy in inside, the line loss that traditional discrete device brings and the radiation conducted interference of generation have been avoided, strengthened the interference free performance of system, the conversion because high-pressure section flows between power module inside as much as possible simultaneously, reduced the length of high-tension cable, reduced the insulation property requirement, strengthened the fail safe of high-pressure system when charging, make contribution for car load safety, more can satisfy harsh day by day safety regulations.
Further, the shared control module of circuit board and the fault detection module of the circuit board of described DC-DC transducer and vehicle-mounted charge machine, thus both control units is integrated, further reduce integral vehicle cost, reduce volume, strengthen integrated level and system reliability.
Specifically, described housing comprises the pedestal of upper shell and bottom, and the circuit board of the circuit board of described DC-DC transducer and vehicle-mounted charge machine is fixed on the pedestal, and described temperature sensor is fixed on the upper shell, and described upper shell is fixed by bolt and pedestal.When producing, at first the circuit board of DC-DC transducer and the circuit board of vehicle-mounted charge machine are fixed on the pedestal, and temperature sensor is fixed on the upper shell, utilize the plug-in type wire harness that the circuit board of DC-DC transducer, the circuit board of vehicle-mounted charge machine are connected with temperature sensor then, at last upper shell is fixed by bolt and pedestal, convenient for production, and can not cause the circuit board of DC-DC transducer and the circuit board of vehicle-mounted charge machine in installation process, to damage.
Further, be convenient heat radiation, guarantee that the temperature in the housing is unlikely to too high, the outside of described upper shell is equipped with fin, and described upper shell is equipped with radiator fan.Operating characteristic according to DC-DC transducer and onboard charger, vehicle-mounted charge machine and DC-DC transducer generally can not worked simultaneously, when perhaps working simultaneously, the DC-DC converter power is very low, therefore when work, DC-DC transducer and the shared radiator fan of vehicle-mounted charge machine dispel the heat and can meet the demands, and do not need to have saved a cover radiator system for DC-DC transducer and the independent respectively design radiator of vehicle-mounted charge machine.
Used for electric vehicle integrated electric source module of the present utility model is according to the operating characteristic of DC-DC transducer and vehicle-mounted charge machine, both are become one, common sparing control circuit, housing and cooling system, reduced overall volume, be easy to arrange, improve EMC performance, fail safe and the stability of system simultaneously, reduced cost.
Description of drawings
Fig. 1 is the structural representation of used for electric vehicle integrated electric source module of the present utility model.
Fig. 2 be used for electric vehicle integrated electric source module of the present utility model be connected with external signal and inside between the schematic diagram that connects of signal.
Wherein: 1, temperature sensor; 2, DC-DC transducer; 3, vehicle-mounted charge machine; 4, upper shell; 5, pedestal; 6, fin; 7, radiator fan; 8, bolt; 9, the low-tension supply signal of DC-DC transducer output (during the work of vehicle-mounted charge machine); 10, input of the high voltage source of vehicle-mounted charge machine and control enable signal (during the work of vehicle-mounted charge machine); 11, external high pressure system high pressure power supply and control enable signal (when the vehicle-mounted charge machine is not worked); 12, the charge power supply signal of DC-DC transducer output; 13,220V civil power and control enable signal; 14, the high voltage source of vehicle-mounted charge machine output.
Embodiment
Describe the utility model in detail below in conjunction with specific embodiments and the drawings.
Embodiment 1:
As shown in Figure 1, the used for electric vehicle integrated electric source module of present embodiment comprises a housing and is fixed on temperature sensor 1 on the housing, the circuit board of DC-DC transducer 2 and the circuit board of vehicle-mounted charge machine 3 are installed in the housing, shared control module of the circuit board of the circuit board of DC-DC transducer 2 and vehicle-mounted charge machine 3 and fault detection module, the circuit board of the circuit board of DC-DC transducer 2 and vehicle-mounted charge machine 3 is electrically connected by wire harness, and is connected with temperature sensor 1 respectively.
Housing comprises the pedestal 5 of upper shell 4 and bottom, and the circuit board of the circuit board of described DC-DC transducer 2 and vehicle-mounted charge machine 3 is fixed on the pedestal 5, and temperature sensor 1 is fixed on the upper shell 4, and upper shell 4 is fixing with pedestal 5 by bolt 8.
Be convenient heat radiation, guarantee that the temperature in the housing is unlikely to too high, the outside of upper shell 4 is equipped with fin 6, and upper shell 4 is equipped with radiator fan 7.
As shown in Figure 2, DC-DC transducer 2 can directly carry out signal and energy exchange in enclosure interior with vehicle-mounted charge machine 3, directly 12V low-tension supply signal 9 is supplied with vehicle-mounted charge machine 3 as DC-DC transducer 2 by wire harness and carry out work, vehicle-mounted charge machine 3 is transferred to DC-DC transducer 2 by wire harness with high voltage source input and control enable signal 10, makes it satisfy condition of work; When vehicle-mounted charge machine 3 is not worked, external high pressure system high pressure power supply and control enable signal 11 send with DC-DC transducer 2 by binding post and wire harness and make its operate as normal, and DC-DC transducer 2 charges and the load appliance power supply for outside car load A-battery 12V charge power supply signal 12 simultaneously; 3 work of vehicle-mounted charge machine, during the work of DC-DC transducer 2 small-powers, when 220V civil power and control enable signal 13 when sending with vehicle-mounted charge machine 3, vehicle-mounted charge machine 3 is earlier from the power taking of car load low-pressure system, satisfy condition of work and carry out work, then high voltage source and enable signal 10 are delivered to DC-DC transducer 2 and make its work, after the 2 small-power work of DC-DC transducer, send and vehicle-mounted charge machine 3 low-voltage power supply signals 9, thereby make vehicle-mounted charge machine 3 need not consume outside car load low-pressure system power supply again, vehicle-mounted charge machine 3 output high voltage source 14 to car load high-tension batteries charge.

Claims (5)

1. used for electric vehicle integrated electric source module, it is characterized in that comprising a housing and be fixed on temperature sensor on the housing, the circuit board of DC-DC transducer and the circuit board of vehicle-mounted charge machine are installed in the described housing, the circuit board of the circuit board of described DC-DC transducer and vehicle-mounted charge machine is electrically connected by wire harness, and is connected with temperature sensor respectively.
2. used for electric vehicle integrated electric source module according to claim 1 is characterized in that the shared control module of circuit board and the fault detection module of the circuit board and the vehicle-mounted charge machine of described DC-DC transducer.
3. used for electric vehicle integrated electric source module according to claim 1 and 2, it is characterized in that described housing comprises the pedestal of upper shell and bottom, the circuit board of the circuit board of described DC-DC transducer and vehicle-mounted charge machine is fixed on the pedestal, described temperature sensor is fixed on the upper shell, and described upper shell is fixed by bolt and pedestal.
4. used for electric vehicle integrated electric source module according to claim 3 is characterized in that the outside of described upper shell is equipped with fin.
5. used for electric vehicle integrated electric source module according to claim 3 is characterized in that described upper shell is equipped with radiator fan.
CN2011201128288U 2011-04-18 2011-04-18 Integrated type power module for electric automobile Expired - Fee Related CN202042932U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2011201128288U CN202042932U (en) 2011-04-18 2011-04-18 Integrated type power module for electric automobile

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN2011201128288U CN202042932U (en) 2011-04-18 2011-04-18 Integrated type power module for electric automobile

Publications (1)

Publication Number Publication Date
CN202042932U true CN202042932U (en) 2011-11-16

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN2011201128288U Expired - Fee Related CN202042932U (en) 2011-04-18 2011-04-18 Integrated type power module for electric automobile

Country Status (1)

Country Link
CN (1) CN202042932U (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104333100A (en) * 2014-10-29 2015-02-04 张家港市华为电子有限公司 Charging and conversion integrated machine
CN105652081A (en) * 2016-03-30 2016-06-08 西安特锐德智能充电科技有限公司 Monitoring unit with integration of direct-current electricity meter function

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104333100A (en) * 2014-10-29 2015-02-04 张家港市华为电子有限公司 Charging and conversion integrated machine
CN105652081A (en) * 2016-03-30 2016-06-08 西安特锐德智能充电科技有限公司 Monitoring unit with integration of direct-current electricity meter function
CN105652081B (en) * 2016-03-30 2019-11-05 西安特锐德智能充电科技有限公司 A kind of monitoring unit of integrated DC ammeter function

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Legal Events

Date Code Title Description
C14 Grant of patent or utility model
GR01 Patent grant
C17 Cessation of patent right
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20111116

Termination date: 20140418